EUCHNER CES-I-AP-C04 Series Operating Instructions Manual Download Page 3

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2115159-13-03/20 (Translation of the original operating instructions)

Operating Instructions

Non-Contact Safety Switch CES-I-AP-.-C04/C14-…

11. System status table CES-I-AP-… .......................................................................... 19

12. Technical data .................................................................................................... 20

12.1. Technical data for safety switch CES-I-AP-.-C04-… ...........................................................................20

12.1.1. Dimension drawing of safety switch CES-I-AP-C04-… ...........................................................21

12.2. Technical data for safety switch CES-I-AP-.-C14-… ...........................................................................22

12.2.1. Dimension drawing of safety switch CES-I-AP-C14-… ...........................................................23

12.3. Typical system times .....................................................................................................................24
12.4. Technical data for actuator CES-A-BBN-C04/CES-A-BBN-C04-EX-137527 ...........................................25

12.4.1. Dimension drawing ...........................................................................................................25

12.4.2. Operating distances .........................................................................................................25

12.4.3. Typical actuating range in installation position A .................................................................26

12.5. Technical data for actuator CES-A-BDN-06 ......................................................................................27

12.5.1. Dimension drawing ...........................................................................................................27

12.5.2. Operating distances .........................................................................................................27

12.6. Technical data for actuator CES-A-BBN-161502...............................................................................28

12.6.1. Dimension drawing ...........................................................................................................28

12.6.2. Operating distances .........................................................................................................28

12.7. Technical data for actuator CES-A-BBN-C14-160441 ........................................................................29

12.7.1. Dimension drawing ...........................................................................................................29

12.7.2. Operating distances .........................................................................................................30

12.7.3. Typical actuating range in installation position A .................................................................31

13. Ordering information and accessories ................................................................. 32

14. Inspection and service ........................................................................................ 32

15. Service .............................................................................................................. 32

16. Declaration of conformity ................................................................................... 33

Summary of Contents for CES-I-AP-C04 Series

Page 1: ...EN Operating Instructions Non Contact Safety Switch CES I AP C04 C14 Unicode Multicode ...

Page 2: ...04 EX 137528 9 7 1 1 Dimension drawing of housing guard AM C C04 EX 137528 9 7 2 Mounting 9 8 Mounting 10 9 Electrical connection 12 9 1 Notes about 13 9 2 Safety in case of faults 13 9 3 Fuse protection for power supply 13 9 4 Requirements for connecting cables 13 9 5 Connector assignment of safety switch CES I AP C04 14 9 6 Terminal assignment of safety switch CES I AP C14 14 9 7 Connection 15 9...

Page 3: ...uator CES A BBN C04 CES A BBN C04 EX 137527 25 12 4 1 Dimension drawing 25 12 4 2 Operating distances 25 12 4 3 Typical actuating range in installation position A 26 12 5 Technical data for actuator CES A BDN 06 27 12 5 1 Dimension drawing 27 12 5 2 Operating distances 27 12 6 Technical data for actuator CES A BBN 161502 28 12 6 1 Dimension drawing 28 12 6 2 Operating distances 28 12 7 Technical d...

Page 4: ...is available for download at www euchner com DANGER WARNING CAUTION Safety precautions Danger of death or severe injuries Warning about possible injuries Caution slight injuries possible NOTICE Important Notice about possible device damage Important information Tip Useful information 1 4 Supplementary documents The overall documentation for this device consists of the following documents Document ...

Page 5: ...ptions refer to EN ISO 12100 or relevant C standards Before the device is used a risk assessment must be performed on the machine e g in accordance with the following standards Ì EN ISO 13849 1 Ì EN ISO 12100 Ì IEC 62061 Correct use includes observing the relevant requirements for installation and operation particularly based on the following standards Ì EN ISO 13849 1 Ì EN ISO 14119 Ì EN 60204 1 ...

Page 6: ...s the safe function of the safeguard should be checked at suitable intervals as part of the maintenance schedule WARNING Danger to life due to improper installation or due to bypassing tampering Safety components fulfill a personnel protection function Ì Safety components must not be bypassed turned away removed or otherwise rendered ineffec tive On this topic pay attention in particular to the me...

Page 7: ...distance is reached power is supplied to the actuator by the switch and data are transferred If a permissible code is detected the safety outputs are switched on The safety outputs are turned off when the guard is opened In the event of a fault in the safety switch the safety outputs are switched off and the DIA LED illuminates red The occurrence of faults is detected at the latest on the next dem...

Page 8: ...tors that also have an ATEX rating for the same zone Ì Use connection components and connecting cables from EUCHNER Ì The connecting cable must be laid such that it is protected against mechanical damage Ì In addition a mechanical barrier is to be provided on the connecting cable as per EN 60079 14 section 9 3 9 to prevent flame propagation from the non potentially explosive atmosphere to the pote...

Page 9: ... Annex A point b may be used If damage or wear is found the complete switch including housing guard and actuator must be replaced Replacement of individual parts or assemblies is not permitted The supplied type label must be affixed on the safety switch On use in potentially explosive atmospheres there is a danger of explosion due to electrical sparks Ì Never connect or disconnect connector when l...

Page 10: ...tallation Ì Safety switches and actuators must not be used as an end stop Ì Observe EN ISO 14119 2013 sections 5 2 and 5 3 for information about mounting the safety switch and the actuator Ì From the assured release distance Sar the safety outputs are safely shut down Ì When mounting several safety switches observe the stipulated minimum distance to avoid mutual interference min 80 mm min 80 mm CE...

Page 11: ...on Typical actuating range for the related actuator when the guard is open up to the distance Sar assured release distance a hazard is excluded the actuator is positively mounted on the guard e g by using the safety screws included The safety screws cannot be removed or tampered with using simple means Ì Pay attention to the maximum tightening torque for the safety switch and actuator mountings CE...

Page 12: ...by a safety transformer according to IEC 61558 2 6 with limited output voltage in the event of a fault or by other equivalent isolation measures PELV Ì All electrical outputs must have an adequate protective circuit for inductive loads The outputs must be protected with a free wheeling diode for this purpose RC interference suppression units must not be used Ì Power devices which are a powerful so...

Page 13: ...erse polarity protected Ì The safety outputs are short circuit proof Ì A short circuit between the safety outputs is detected by the switch Ì A short circuit in the cable can be excluded by laying the cable with protection 9 3 Fuse protection for power supply The power supply must be provided with fuse protection depending on the number of switches and the current required for the outputs The foll...

Page 14: ... 5 2 3 UB 0V FO1A FO1B OD 1 3 2 4 5 1 3 2 4 5 Figure 1 Connector assignment of safety switch CES I AP C04 Pin Plug connector Designation Description Conductor coloring M8 M12 4 pin 5 pin 5 pin pin 5 not used 1 1 1 UB Power supply DC 24 V BN 2 2 2 FO1A Safety output channel 1 WH 3 3 3 0V Ground DC 0 V BU 4 4 4 FO1B Safety output channel 2 BK 5 OD Monitoring output GY 9 6 Terminal assignment of safe...

Page 15: ...ly an excerpt that is relevant for the connection of the CES system The example illustrated here does not show complete system planning The user is responsible for safe integration into the overall system Detailed application examples can be found at www euchner com Simply enter the order number of your switch in the search box You will find all available connection examples for the device in Down...

Page 16: ... For the pulse duration of your safety switch refer to chapter 12 Technical data on page 20 A detailed example of connecting and setting the parameters of the control system is available for many devices at www euchner com in the area Downloads Applications CES The features of the respective device are dealt with there in greater detail 9 9 Devices for direct connection to IP65 field modules The v...

Page 17: ...te for 3 min If no new actuator is detect ed in this time the device changes to normal operation If the switch detects the actuator that was most recently taught in when in the teach in standby state this state is ended immediately and the switch changes to normal operation Ì If the actuator to be taught in is within the actuating range for less than 60 s it will not be activat ed and the most rec...

Page 18: ...l function test After installation and any fault the safety function must be fully checked Proceed as follows 1 Switch on operating voltage The machine must not start automatically The safety switch carries out a self test The green STATE LED then flashes at regular intervals 2 Close all guards The machine must not start automatically The green STATE LED illuminates continuously 3 Enable operation...

Page 19: ...essfully Teach in operation only unicode open off off 3 x Door open device is ready for teach in for another actuator only short time after power up Switches that have not been taught in remain in teach in standby until the teach in operation starts closed off off 1 Hz Teach in operation X off off Positive acknowledgment after completion of teach in operation Fault display closed off off 3 x Defec...

Page 20: ...operating voltage 0 25 8 A Safety outputs FO1A FO1B Semiconductor outputs p switching short circuit proof Output voltage U FO1A U FO1B 1 HIGH U FO1A UB 1 5 UB V DC HIGH U FO1B LOW U FO1A U FO1B 0 1 Switching current per safety output 1 150 mA Utilization category acc to EN IEC 60947 5 2 DC 13 24 V 150 mA Caution Outputs must be protected by a free wheeling diode in the case of inductive loads Off ...

Page 21: ...itch CES I AP C04 C14 EN 12 1 1 Dimension drawing of safety switch CES I AP C04 10 6 M12x1 42 4 1 29 2 25 8 32 10 6 4 1 12 9 15 5 14 5 4 8 18 Active face LEDs Active face LEDs With M8 plug connector Connecting cable with flying lead Connecting cable with M12 plug connector Rubber support included With rubber support ...

Page 22: ...UB 1 5 UB V DC HIGH U FO1B LOW U FO1A U FO1B 0 1 Switching current per safety output 1 150 mA Utilization category acc to EN IEC 60947 5 2 DC 13 24 V 150 mA Caution Outputs must be protected by a free wheeling diode in the case of inductive loads Off state current Ir 2 0 25 mA Monitoring output DIA 1 p switching short circuit proof Output voltage 0 8 x UB UB V DC Max load 50 mA Rated insulation vo...

Page 23: ...ating Instructions Non Contact Safety Switch CES I AP C04 C14 EN 12 2 1 Dimension drawing of safety switch CES I AP C14 55 52 5 116 100 28 L 60 30 14 23 7 7 7 7 Ø8 Ø8 Ø8 Ø8 Ø4 6 Ø4 6 8 22 13 Cable end sleeves Active face LED status indication LED status indication Active face ...

Page 24: ... 3 If an actuator moves outside the actuating range the safety outputs FO1A and FO1B are switched off after the risk time at the latest Discrepancy time The safety outputs FO1A and FO1B switch with a slight time offset They have the same signal state no later than after the discrepancy time Test pulses at the safety outputs The device generates its own test pulses on the safety outputs FO1A and FO...

Page 25: ...25 42 6 14 5 18 15 5 With rubber support Rubber support NOTICE Ì 2 safety screws M4x20 included Ì Rubber support included 12 4 2 Operating distances Actuating range for center offset m 0 in combination with safety switch CES C04 Installation position Parameter Value Unit A B min typ max Operating distance 15 mm Assured operating distance sao 1 10 Switching hysteresis 1 1 2 Assured release distance...

Page 26: ...allation position Parameter Value Unit C D min typ max Operating distance 8 5 mm Assured operating distance sao 1 3 5 Switching hysteresis 1 1 2 Assured release distance sar in x z direction in y direction 37 5 57 5 1 On approach in x direction 12 4 3 Typical actuating range in installation position A only in combination with actuator CES A BBN C04 25 30 X 1 0 5 1 5 2 0 20 25 30 40 35 15 10 5 1 0 ...

Page 27: ...erating distance C A Approach direction CAUTION Ì Do not mount at temperatures below 0 C Ì The actuator can be damaged during mounting 12 5 2 Operating distances Actuating range for center offset m 0 Installation position Parameter Value Unit A min typ max Operating distance 19 mm Assured operating distance sao 1 14 Switching hysteresis 1 2 Assured release distance sar in x z direction in y direct...

Page 28: ...ension drawing Active face 32 42 25 12 4 B B 12 3 11 3 4 5 B B NOTICE Ì 2 safety screws M4x14 included 12 6 2 Operating distances Actuating range for center offset m 0 Installation position Parameter Value Unit A B min typ max Operating distance 30 mm Assured operating distance sao 1 15 Switching hysteresis 1 1 2 Assured release distance sar in x z direction in y direction 69 77 1 On approach in z...

Page 29: ...rameter Value Unit min typ max Housing material Two component epoxy resin Dimensions 72 x 30 x 17 mm Weight 0 04 kg Ambient temperature 0 65 C Degree of protection IP65 IP67 IP69 IP69K Installation position Active face opposite read head Power supply Inductive via read head 12 7 1 Dimension drawing 30 14 17 6 6 6 6 8 55 72 Ø8 Ø4 6 Ø8 Ø4 6 Ø8 Ø8 Active face NOTICE Ì 2 safety screws M4x16 included ...

Page 30: ...nce 24 22 mm Assured operating distance sao 1 10 11 Switching hysteresis 1 1 2 Assured release distance sar in x z direction in y direction 64 72 1 On approach in z direction Installation position Parameter Value ALUsurroundings PVC surroundings Unit D min typ max Operating distance 23 18 mm Assured operating distance sao 1 6 5 2 Switching hysteresis 1 1 2 Assured release distance sar in x z direc...

Page 31: ...on with actuator CES A BBN C14 160441 For a side approach direction y direction for the actuator and safety switch a minimum distance of s 10 mm must be maintained so that the actuating range of the side lobes is not entered 18 26 Z Y Y 6 10 14 22 2 14 10 6 22 30 38 34 18 34 38 46 50 54 58 62 66 42 2 6 10 14 22 26 30 18 34 38 46 50 54 58 62 66 42 Z X 1 4 6 1 0 2 2 1 8 3 0 2 6 26 30 Figure 5 Typica...

Page 32: ...ories or spare parts that can be ordered from EUCHNER may be replaced Regular inspection of the following is necessary to ensure trouble free long term operation Ì Check the switching function see chapter 10 3 Functional check on page 18 Ì Check the secure mounting of the devices and the connections Ì Check for soiling No servicing is required Repairs to the device are only allowed to be made by t...

Page 33: ...33 2115159 13 03 20 Translation of the original operating instructions Operating Instructions Non Contact Safety Switch CES I AP C04 C14 EN 16 Declaration of conformity ...

Page 34: ...Operating Instructions Non Contact Safety Switch CES I AP C04 C14 34 Translation of the original operating instructions 2115159 13 03 20 ...

Page 35: ...35 2115159 13 03 20 Translation of the original operating instructions Operating Instructions Non Contact Safety Switch CES I AP C04 C14 EN ...

Page 36: ...ner com Edition 2115159 13 03 20 Title Operating Instructions Non Contact Safety Switch CES I AP C04 C14 Translation of the original operating instructions Copyright EUCHNER GmbH Co KG 03 2020 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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