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Operating Instructions
Non-Contact Safety System CES-A-ABA-01/CES-A-ABA-01B

16

(translation of the original operating instructions) 071873-15-07/15

9.3.  Functional check

After installation and any fault, the safety function must be fully checked. Proceed as follows:

WARNING

Danger of fatal injury as a result of faults in installation and functional check.

 

Ì

Before carrying out the functional check, make sure that there are no persons in the danger area.

 

Ì

Observe the valid accident prevention regulations.

1.  Switch on operating voltage.

 -The safety switch carries out a self-test.  

The green STATE LED flashes up to three times. 

The STATE LED then illuminates continuously. 

The OUT and ERROR LEDs do not light up.

2.  Close all safety guards.

 -The machine must not start automatically.

 -The green STATE LED and the yellow OUT LED light up continuously.

3.  Enable operation in the control system.
4.  Open the safety guard.

 -The machine must switch off and it must not be possible to start it as long as the safety guard is open.

 -The green STATE LED illuminates continuously; the OUT and ERROR LEDs do not illuminate.

Repeat steps 2 … 4 separately for each safety guard.

9.3.1.  Self-test with test input TST

On electromechanical safety switches or magnetic switches, the function test can be performed by cyclically opening the 

safety guard. 
From category 2 according to EN ISO 13849-1 and in accordance with EN 60204-1 : 1997 (chapter 9.4.2.4), a function 

test must be performed on the entire safety system on start-up or after defined intervals.
Testing of the internal function of the unit is not necessary because the device monitors itself in real time. Welding of an 

output contact (relay output) is detected by the device at the latest the next time the safety guard is opened. A short circuit 

in the output cable is not detected by the device. 
In addition, the entire safety circuit can be tested without opening the safety guard. For this purpose, opening of the safety 

guard can be simulated by applying 24 V DC to the test input TST.
The safety outputs are switched off, enabling testing of the complete safety circuit. The diagnostic output ERR on the eval-

uation unit is also set HIGH as a monitoring function. 
When test input TST is reset, the evaluation unit resets the diagnostic output ERR to LOW, the red LED switches off and 

normal operation is continued.

Important!

After the self-test, the test input TST must be connected to 0 V again or must be disconnected.

Summary of Contents for CES-A-ABA-01

Page 1: ...EN Operating Instructions Non Contact Safety System CES A ABA 01 CES A ABA 01B Unicode ...

Page 2: ...ase of faults 11 8 3 Fusing of the power supply and the safety contacts 11 8 4 Correct connection 12 8 5 Connection example CES A ABA 01B 13 9 Setup 14 9 1 LED indicators 14 9 2 Teach in operation 14 9 2 1 Carrying out teach in for first actuator default setting on delivery 15 9 2 2 Carrying out teach in for a new actuator 15 9 3 Functional check 16 9 3 1 Self test with test input TST 16 10 System...

Page 3: ... the original operating instructions Operating Instructions Non Contact Safety System CES A ABA 01 CES A ABA 01B EN 12 Ordering information and accessories 35 13 Inspection and service 35 14 Service 35 15 Declaration of conformity 36 ...

Page 4: ...ilable for download at www euchner de Document on CD DANGER WARNING CAUTION Signal word DANGER WARNING CAUTION Consequence if not observed Death or severe injuries Possibly death or severe injuries Possibly minor injuries NOTICE Important Signal word NOTICE Important Malfunction or device damage possible Important information Tip Useful information 1 4 Supplementary documents The overall documenta...

Page 5: ...rol systems Part 1 General principles for design Ì Ì EN ISO 12100 Safety of machinery General principles for design Risk assessment and risk reduction Ì Ì IEC 62061 Safety of machinery Functional safety of safety related electrical electronic and programmable electronic control systems Correct use includes observing the relevant requirements for installation and operation e g according to the foll...

Page 6: ...E05K S2 094800 CEM A LE05R S2 095792 CEM A LH10K S3 095170 CEM A LH10R S3 095793 CET AX Key to symbols Combination possible Combination possible guard locking for process protection Combination possible guard locking for personal protection Combination not permissible 3 Description of the safety function Devices from this series feature the following safety functions The following applies in combi...

Page 7: ...119 2013 section 7 Ì Ì The switching operation must be triggered only by actuators designated for this purpose Ì Ì Mounting electrical connection and setup only by authorized personnel possessing the following knowledge specialist knowledge in handling safety components knowledge about the applicable EMC regulations knowledge about the applicable regulations on occupational safety and accident pre...

Page 8: ...data can be transferred The read code is compared with the taught in code in the evaluation unit If all data for match the door monitoring output OUT semiconductor output is set to HIGH and the safety outputs relay output are enabled The OUT LED illuminates Due to the combination of dynamic polling of the actuators and the redundant diverse design of the safety electronics with redundantly control...

Page 9: ...ety Part with fault monitoring of the actuator read head and the cable to the read head CES evaluation unit Read head Coded actuator Trans ponder Illustration Actuator not in the operating distance TST Test input see 9 3 1 Self test with test input TST on page 16 OUT Door monitoring output not a safety output ERR Diagnostic output GND 0 V connected internally to 0 V for the operating voltage H11 H...

Page 10: ...ut down Ì Ì When mounting several read heads observe the stipulated minimum distance to avoid mutual in terference For CES A LNA LCA smin 50 mm For CES A LMN smin 20 mm For CES A LQA smin 80 mm smin Ì Ì If the actuator is installed flush the switching distance changes as a function of the installation depth and the safety guard material Operating distance Actuator Operating distance Actuator Flush...

Page 11: ...priate termi nal SH on the evaluation unit The portion of cable from which insulation is stripped should be kept as short as possible max 3 cm 8 1 Notes about Important Ì Ì For use and operation as per the requirements 1 a power supply with the feature for use in class 2 circuits must be used Alternative solutions must comply with the following requirements a Electrically isolated power supply uni...

Page 12: ...M Monitoring output no safety function Relay K A Relay K B 24 V 24 V To the control system 24 V 0 V 24 V OUT 14 13 24 23 Application CES A A BA WARNING In case of an error loss of the safety function through incorrect connection Ì Ì To ensure safety both safety outputs 13 14 and 23 24 must always be evaluated Sin gle channel use of the safety outputs leads to a reduction of the category in accorda...

Page 13: ...s ponder 23 H12 24 V2 EUCHNER 13 14 K2 L1 K2 13 14 K1 13 14 M 3 M1 L2 23 24 23 24 L3 33 34 33 34 Important To achieve category 4 according to EN ISO 13849 1 it is necessary to monitor the downstream contactors here contacts of K3 and K4 in the feedback loop This example shows only an excerpt that is relevant for connection of the CES system The example illustrated here does not show complete syste...

Page 14: ...hed off Ì Ì If these conditions are not met the evaluation unit switches to the safe fault state ERROR LED illuminates and signals this operating fault with the STATE LED by three short flashes that are re peated every second The teach in operation must be repeated Ì Ì Repeated teach in of the same actuator on the same evaluation unit is not possible Ì Ì The number of teach in operations on one ev...

Page 15: ... Carrying out teach in for a new actuator A maximum of 8 teach in operations can be undertaken The number of teach in operations already undertaken is signaled after step 6 via the flashing sequence on the STATE LED see 10 System status table on page 17 section State indication Faulty actuators can be replaced Then a complete teach in operation must be performed as per this section To trigger a fu...

Page 16: ...parately for each safety guard 9 3 1 Self test with test input TST On electromechanical safety switches or magnetic switches the function test can be performed by cyclically opening the safety guard From category 2 according to EN ISO 13849 1 and in accordance with EN 60204 1 1997 chapter 9 4 2 4 a function test must be performed on the entire safety system on start up or after defined intervals T...

Page 17: ...ach in operations after the 6th teach in operation X off X 0 0 1 x Indication of the remaining teach in operations after the 7th teach in operation X off X 0 0 Device cannot perform any further teach in operation Fault display X off N 0 1 Device internal component failure or excessively high external interference EMC Operating fault closed off N 0 1 1 x Incorrect 9th teach in operation closed off ...

Page 18: ...e connected Dimension drawing CES STATE OUT ERROR 114 22 5 99 13 14 23 24 GND ERR OUT TST 24V 0V H11 H12 SH1 Suitable for standard 35 mm mounting rail Switching characteristics Ì Ì 2 safety outputs with one NO contact each relay outputs Ì Ì 1 door monitoring output semiconductor output not a safety output Approvals Safety guard closed actuator detected open actuator not in the operating distance R...

Page 19: ...ditional short circuit current 100 A Resilience to vibration In acc with EN 60947 5 2 Mechanical operating cycles relays 10 x 106 Switching delay from state change 2 180 ms Discrepancy time of the switching points of both relays 120 ms Ready delay 3 3 s Dwell time 4 0 5 s Switching frequency max 5 1 Hz Repeat accuracy R acc to EN IEC 60947 5 3 10 Monitoring outputs diagnostics ERR door monitoring ...

Page 20: ...8 0 2 4 6 8 Centre offset m mm Distance s mm OFF ON Actuator Read head s m Hysteresis Switch on distance ON OFF Hysteresis Distance s Sao Output stage Switch off distance OFF With evaluation unit CES A ABA 01B and actuator CES A BBA Side lobe N 10 15 5 0 Centre offset m mm Distance s mm OFF ON Switch on distance ON OFF Hysteresis Distance s Sao Output state Switch off distance OFF Hysteresis 20 5 ...

Page 21: ...Sar 24 mm Operating distance for center offset m 0 3 Switch on distance 7 Assured switch on distance Sao 6 Switching hysteresis 0 5 1 5 Minimum distance s for side approach direction 1 Installation in steel surface flush Assured switch off distance Sar 24 mm Operating distance for center offset m 0 Switch on distance 4 4 3 6 Assured switch on distance Sao 3 6 3 Switching hysteresis 0 4 0 3 1 2 1 0...

Page 22: ...wing 5 5 10 6 8 8 4 5 4 6 12 25 min 38 32 0 1 42 32 6 A0 CES A L 077715 3 4 1 A0 CES A L 077715 20 1 26 5 2 safety screws M4 X 14 included Cable outlet with angled connector Active face Active face Typical operating distance With evaluation unit CES A ABA and actuator CES A BBA 8 4 6 2 2 6 4 8 0 2 4 6 8 Centre offset m mm Distance s mm OFF ON Actuator Read head s m Hysteresis Switch on distance ON...

Page 23: ...distance ON OFF Hysteresis Distance s Sao Output state Switch off distance OFF Hysteresis 20 5 20 15 10 5 10 15 20 Side lobe N Actuator Read head s m NOTICE For a side approach direction for the actuator and read head a minimum distance of s 3 mm must be maintained so that the operating distance of the side lobes is not entered Terminal assignment Read head with plug connector H11 H12 SH1 1 3 4 BN...

Page 24: ...r center offset m 0 3 Switch on distance 7 Assured switch on distance Sao 6 Switching hysteresis 0 5 1 5 Minimum distance s for side approach direction 1 Installation in steel surface flush Assured switch off distance Sar 24 mm Operating distance for center offset m 0 Switch on distance 4 4 3 6 Assured switch on distance Sao 3 6 3 Switching hysteresis 0 4 0 3 1 2 1 0 Minimum distance s for side ap...

Page 25: ... evaluation unit CES A ABA 01 and actuator CES A BCA 8 4 6 2 2 6 4 8 0 2 4 6 8 Centre offset m mm Distance s mm OFF ON Actuator Read head s m Hysteresis Switch on distance ON OFF Hysteresis Distance s Sao Output stage Switch off distance OFF With evaluation unit CES A ABA 01B and actuator CES A BCA Side lobe N 10 15 5 0 Centre offset m mm Distance s mm OFF ON Switch on distance ON OFF Hysteresis D...

Page 26: ...n evaluation unit CES A ABA 01 Assured switch off distance Sar 24 mm Operating distance for center offset m 0 3 Switch on distance 7 Assured switch on distance Sao 6 Switching hysteresis 0 5 1 5 Minimum distance s for side approach direction 1 Installation in steel surface flush Assured switch off distance Sar 24 mm Operating distance for center offset m 0 Switch on distance 4 4 3 6 Assured switch...

Page 27: ...n and screw terminals Dimension drawing 40 0 15 50 0 25 0 M 8 40 0 15 50 0 25 0 20 7 6 20 2 Ø 4 5 x1 Active face Typical operating distance 10 30 20 30 Z Y 10 20 30 30 3 0 2 0 1 0 X With actuator CES A BBA or CES A BCA 10 20 30 Y 10 20 30 2 0 1 0 X 3 0 Z With actuator CES A BQA on evaluation unit CES A ABA 01B Terminal assignment Read head with connection cable H11 H12 SH1 BN WH 1 4 3 Screen Read ...

Page 28: ...ES A BCA Assured switch off distance Sar 47 mm Operating distance for center offset m 0 1 Switch on distance 15 Assured switch on distance Sao 10 Switching hysteresis 2 3 In combination with actuator CES A BQA on evaluation unit CES A ABA 01B Assured switch off distance Sar 60 mm Operating distance with vertical approach direction Center offset m 0 1 Switch on distance 23 Assured switch on distanc...

Page 29: ... Reading distance Centre offset connected Active face 1 Clear zone area of the active face without metal housing NOTICE The read head is allowed to be installed as a maximum up to the clear zone area of the active face without metal housing Typical operating distance With evaluation unit CES A ABA 01 and actuator CES A BMB 4 2 3 1 1 3 2 4 0 1 2 3 4 Centre offset m mm Distance s mm OFF ON Actuator ...

Page 30: ... GF20 cap Dimensions M12 x 1 length 38 mm Weight incl 10 m cable 0 2 kg Ambient temperature 25 70 C Ambient pressure only of active face in installed condition 10 bar Degree of protection IP67 Installation position Any Method of operation Inductive Power supply Via evaluation unit In combination with actuator CES A BMB on evaluation unit CES A ABA 01 Assured switch off distance Sar 8 5 mm Operatin...

Page 31: ... Dimension drawing for CES A BCA 42 32 0 10 25 31 48 4 5 8 2 12 4 6 Active face Active face 2 safety screws M4 X 14 included Flat seal NOTICE CES A BCA The flat seal provided must be used during assembly Technical data Parameter Value Unit min typ max Housing material CES A BBA Fortron reinforced thermoplastic fully encapsulated CES A BCA PE HD plastic without reinforcement fully encapsulated Flat...

Page 32: ... mm Dimension drawing for CES A BQA 40 0 15 50 0 25 0 40 0 15 50 0 25 0 6 20 2 Ø 4 5 Active face Technical data Parameter Value Unit min typ max Housing material Fortron reinforced thermoplastic fully encapsulated Dimensions 50 x 50 x 20 2 mm Weight 0 07 kg Ambient temperature 25 70 C Degree of protection IP67 Installation position Active face opposite read head Power supply Inductive via read hea...

Page 33: ...ound design 20 mm Ì Ì In combination with read head CES A LNA CES A LCA Dimension drawing 20 2 2 Active face Active face Technical data Parameter Value Unit min typ max Housing material PC plastic Dimensions 20 x 2 2 mm Weight 0 0008 kg Ambient temperature 25 70 C Degree of protection IP67 Installation position Active face opposite read head Power supply Inductive via read head ...

Page 34: ...imension drawing 11 0 80 6 M12x0 75 Active face NOTICE Ì Ì The actuator can be screwed into the M12 x 0 75 thread provided with the aid of an insertion tool order no 037 662 Ì Ì Flush installation of the actuator in steel is permissible Technical data Parameter Value Unit min typ max Housing material Stainless steel Dimensions M12 x 0 75 depth 6 mm Weight 0 002 kg Ambient temperature 25 70 C Degre...

Page 35: ...ety component is not permitted Regular inspection of the following is necessary to ensure trouble free long term operation Ì Ì Check the switching function see section 9 3 Functional check on page 16 Ì Ì Check the secure fastening of the devices and the connections Ì Ì Check for soiling Ì Ì Check for sealing of the plug connector on the safety switch Ì Ì Check for loose cable connections on the pl...

Page 36: ...Operating Instructions Non Contact Safety System CES A ABA 01 CES A ABA 01B 36 translation of the original operating instructions 071873 15 07 15 15 Declaration of conformity ...

Page 37: ...37 071873 15 07 15 translation of the original operating instructions Operating Instructions Non Contact Safety System CES A ABA 01 CES A ABA 01B EN ...

Page 38: ...Operating Instructions Non Contact Safety System CES A ABA 01 CES A ABA 01B 38 translation of the original operating instructions 071873 15 07 15 ...

Page 39: ...39 071873 15 07 15 translation of the original operating instructions Operating Instructions Non Contact Safety System CES A ABA 01 CES A ABA 01B EN ...

Page 40: ...Edition 071873 15 07 15 Title Operating Instructions Non Contact Safety System CES A ABA 01 CES A ABA 01B Unicode translation of the original operating instructions Copyright EUCHNER GmbH Co KG 07 2015 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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