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Operating Instructions Safety Systems
MGB-L..B-PN.-… (PROFINET) and With Data Structure Type A

20

(translation of the original operating instructions) 2114575-06-02/21

9.  Mounting

WARNING

Mounting must be performed only by authorized personnel.

With two-leaf hinged doors, one of the two door leaves must also be latched mechanically.
Use a rod latch (Item) or a double-door lock (Bosch Rexroth) for this purpose, for example.

Important!

 

Ì

In case of flush installation, the operating distances change as a function of the installation depth 

and the guard material.

Locking module

Handle module

Locking module

Handle module

Surface mounting

Flush installation

Actuating range

Actuating range

Tip!

 

Ì

You will find an animation on the mounting process at www.mgb.euchner.com.

 

Ì

The color and labeling of pushbuttons and indicators can be modified.

For mounting steps, see 

Figure 9

 and 

Figure 10

 to 

Figure 15

.

Attach system such that operation of the auxiliary release as well as inspection and service are possible.
The locking screw of the auxiliary release must be returned to its original position and sealed before putting into operation 

(with sealing lacquer, for example).

Summary of Contents for 105283

Page 1: ...EN Operating Instructions Safety Systems MGB L B PN PROFINET With Data Structure Type A From V3 30 0 ...

Page 2: ...MGB L0 B PN 10 6 2 Locking module MGB L1 B PN and MGB L2 B PN 10 6 3 Guard locking for version MGB L1 11 6 4 Guard locking for version MGB L2 11 6 5 Control of guard locking 12 6 5 1 Case A 12 6 5 2 Case B 13 6 5 3 Case C 14 7 System overview 15 7 1 Bus module MGB B PN 15 7 2 Locking release module MGB L 16 7 3 Handle module MGB H 16 7 4 Escape release MGB E optional 16 7 5 Dimension drawing 16 8 ...

Page 3: ...to factory settings 27 14 4 Teach in operation only for MGB unicode 28 14 5 Mechanical function test 28 14 6 Electrical function test 28 14 7 PROFINET data bytes data blocks for non safe functions 29 14 8 PROFIsafe data bytes data block for safe functions 30 15 MGB system diagnostic messages 31 16 PROFINET alarms 32 16 1 Fault in stacklight module 32 17 System status table 33 18 Technical data 34 ...

Page 4: ...our support team in this case 1 2 Target group Design engineers and installation planners for safety devices on machines as well as setup and servicing staff possessing special expertise in handling safety components 1 3 Key to symbols Symbol depiction Meaning Printed document I n t e r n e t www Document is available for download at www euchner com DANGER WARNING CAUTION Safety precautions Danger...

Page 5: ...coding level In combination with a movable guard and the machine control this safety component prevents the guard from being opened while a dangerous machine function is being performed This means Ì Starting commands that cause a dangerous machine function must become active only when the guard is closed and locked Ì The guard locking must not be released until the dangerous machine function has e...

Page 6: ...observing the permissible operating parameters see chapter 18 Technical data on page 34 Ì If a product data sheet is included with the product the information on the data sheet applies in case of discrepancies with the operating instructions Table 1 Possible combinations for MGB components Evaluation unit Handle module MGB H from V2 0 0 MGB PN From V3 30 0 Key to symbols Combination possible ...

Page 7: ...ction Ì Safety characteristics category Performance Level PFHD see chapter 18 Technical data on page 34 Control of guard locking safety bit SO 1 Ì Safety function If the device is used as guard locking for personnel protection control of guard locking must be regarded as a safety function The safety level of guard locking control is determined by the device PFHD int and by the external control e g...

Page 8: ...on Ì Safety function evaluation of a connected enabling switch Ì Safety characteristics B10D value for the enabling switch see manufacturer s information and PFHD for the evaluation electronics see chapter 18 Technical data on page 34 PFHdext PFHdint internal electronic evaluation of the enabling switch MGB PN Failsafe PLC B10d Enabling Switch Safetybit SI 2 Enabling Switch For devices with multi ...

Page 9: ...ampering Safety components perform a personnel protection function Ì Safety components must not be bypassed turned away removed or otherwise rendered ineffec tive On this topic pay attention in particular to the measures for reducing the possibility of bypass ing according to EN ISO 14119 2013 section 7 Ì The switching operation is allowed to be triggered only by the intended handle module MGB H t...

Page 10: ...oor stop at the same time Important To operate the device as guard locking for personnel protection according to EN ISO 14119 the signals for door position T PROFIsafe bit SI 3 bolt position R PROFIsafe bit SI 4 and guard lock monitoring Z PROFIsafe bit SI 5 must be polled in a logical AND operator This operator is already implemented in the PROFIsafe data block ÜK safety bit SI 10 As an alternati...

Page 11: ...ongue cannot be pulled out of the locking module and the guard is locked When voltage is applied to the guard locking solenoid the locking arm is opened and bolt tongue is released The guard can be opened 6 4 Guard locking for version MGB L2 guard locking actuated by power ON and released by spring force Important Use as guard locking for personnel protection is possible only in special cases afte...

Page 12: ...r GSD file The version number of your MGB can be found on the type label format VX XX X MGB version GSD version Continue in section up to and including V2 35 4 _110026 20110725 Case A _110026 20110815 Case A From V3 30 0 _110026 20110725 Case B _110026 20110815 or newer Case C 6 5 1 Case A You have an MGB with a version number of V2 35 4 and a GSD file with a version number of _110026 20110725 or ...

Page 13: ... Active Inactive 0 1 Inactive Active 1 0 Active Active 1 1 Inactive Active What must be observed Bit O 16 does not have any function with version MGB L1 In existing installations in which old devices are replaced with new ones e g due to defect malfunctions can occur if control via bit O 16 was programmed in the PLC Remedy 1 Replace the old GSD file with a version from _110026 20110815 2 In the pa...

Page 14: ... O 16 Not relevant SO 1 MGB L1 MGB L2 0 0 Active Inactive 0 1 Inactive Active 1 0 Active Inactive 1 1 Inactive Active What must be observed You can define in the GSD file whether bit O 16 may be used for control in addition to bit SO 1 The setting is specified in the parameter Locking module solenoid control If O 16 is additionally used the guard locking solenoid is controlled if for MGB L1 Ì bit ...

Page 15: ... PN systems are completely factory configured The configuration must not be changed subse quently The illustrations in this chapter can deviate from your system and serve only as examples The configuration of your MGB system can be found in the data sheet included with every MGB system 7 1 Bus module MGB B PN Key 1 LED indicator 2 Power supply 3 PROFINET connection Notice Depending on version addi...

Page 16: ...t Figure 3 Locking release module MGB L 7 3 Handle module MGB H 1 2 3 3 4 Key 1 Door handle 2 Locking screws T10 for housing cover and handle adjustment 3 Fold out lockout mechanism optional second automatically extending lockout mechanism 4 Bolt tongue Notice Depending on version a mounting plate can be included See enclosed data sheet Figure 4 Handle module MGB H 7 4 Escape release MGB E optiona...

Page 17: ...ncorrect status DIA red Lock flashes 1 time Ì The system might not enter into a latching fault if the auxiliary release is actuated very slowly Ì The auxiliary release is not a safety function Ì The machine manufacturer must select and use a suitable release escape release emergency release etc for a specific application A hazard assessment is required for this purpose It may be necessary to take ...

Page 18: ...into a latching fault when the escape release is actuated See chapter 17 System status table on page 33 signal sequence incorrect status DIA red Lock flashes 1 time The system might not enter into a latching fault if the escape release is actuated very slowly Important Ì It must be possible to actuate the escape release manually from inside the protected area without tools Ì It must not be possibl...

Page 19: ...ation axis and protective sleeve and shorten to required length 45 mm 54 mm 62 mm Standard escape release with 107 mm axis order no 100465 and extended actuation axis order no 106761 Use extended actuation axis and protective sleeve and shorten to required length 50 mm 59 mm 67 mm Standard escape release with 107 mm axis order no 100465 and extended actuation axis order no 106761 Use extended actu...

Page 20: ...es change as a function of the installation depth and the guard material Locking module Handle module Locking module Handle module Surface mounting Flush installation Actuating range Actuating range Tip Ì You will find an animation on the mounting process at www mgb euchner com Ì The color and labeling of pushbuttons and indicators can be modified For mounting steps see Figure 9 and Figure 10 to F...

Page 21: ...l operating instructions Operating Instructions Safety Systems MGB L B PN PROFINET and With Data Structure Type A EN Figure 9 Installation example for door hinged on the right general view 9 1 Mounting lens 1 2 2 3 90 Click 1 Mounting Removal Lens ...

Page 22: ...In other words the guard opens by pressing up the door handle see Figure 10 For this reason the actuating direction of the door handle must be changed see Figure 10 to Figure 15 Similarly on handle modules for doors hinged on the left CLOSED OPEN 1 3 2 1 Press door handle up 2 Unscrew locking screws 3 Push cover aside Figure 10 Changing actuating direction step 1 Figure 11 Changing actuating direc...

Page 23: ...ten hexagon socket head screw to 3 Nm State after changing Figure 14 Changing actuating direction steps 9 to Figure 15 Changing actuating direction final state 11 Protection against environmental effects Lasting and correct safety function requires that the system must be protected against foreign bodies such as swarf sand blasting shot etc which can become lodged in the locking and handle modules...

Page 24: ...ng SF red System error statically on see chapter on diag nostic messages of the MGB system BF red Bus error statically on see chapter on diag nostic messages of the MGB system ON green Self test OK stati cally on Device passivated flashing UB green Power supply OK statically on LEDs on locking release module see System status table DIP switches for PROFIsafe address For coding see above 3 6 1 2 5 ...

Page 25: ...d DIN EN 60204 1 2006 section 4 4 2 EMC Ì The functional earth must be connected An M6 thread hole is available on the mounting plate for this purpose Important Ì The supply for further devices on the bus may be forwarded via the Euchner MGB system The entire supply current through the MGB must not be higher than specified in chapter 18 Technical data on page 34 Ì If the device does not appear to ...

Page 26: ...perating voltage 0 V X1 3 L2 auxiliary voltage DC 24 V X1 4 N2 auxiliary voltage 0 V X1 5 Functional earth The auxiliary voltage is not required for the MGB system Pin Description X2 1 L1 operating voltage DC 24 V X2 2 N1 operating voltage 0 V X2 3 L2 auxiliary voltage DC 24 V X2 4 N2 auxiliary voltage 0 V X2 5 Functional earth 13 2 2 Terminal assignment for version with 7 8 and M12 plugs d coded ...

Page 27: ...safe address this is generally assigned automatically by the control system Ì F_WD_Time time during which the control system expects a response from the PROFIsafe device xxx ms Factory setting from GSD file 600 ms 2 Set the PROFIsafe address F_dest_adr on the MGB system using the DIP switches see Figure 16 on page 24 Important Identical addresses must be set in the control system and on the device...

Page 28: ...itch on During the teach in operation the locking module checks whether the handle module is a disabled handle module Provided this is not the case the teach in operation is completed after approx 60 seconds and the green LED State goes out The new code has now been stored and the old code is disabled 5 Reset via bit O 18 in the data block of the diagnostic function to activate the taught in code ...

Page 29: ...ic message 274 4 Plausibility check detected an error e g escape release actuated I 19 Device diagnostics device specific message 272 1 or 273 1 Error in emergency stop I 20 Device diagnostics device specific message 272 2 or 273 2 Error in enabling switch I 21 Device diagnostics device specific message 272 6 or 273 6 Error in operating mode selector I 22 n c I 23 n c I 24 Mechanical life 1 millio...

Page 30: ...uard locking solenoid for function see section Control of guard locking p 6 available only for L1 and L2 SO 2 n c SO 3 n c SO 4 n c SO 5 n c SO 6 n c SO 7 n c SO 8 n c SO 9 n c SO 10 n c SO 11 n c SO 12 n c SO 13 n c SO 14 n c SO 15 n c SO 16 n c Profisafe assignment in input area of the bus master Byte n 0 SI 8 SI 7 SI 6 SI 5 SI 4 SI 3 SI 2 SI 1 Byte n 1 SI 16 SI 15 SI 14 SI 13 SI 12 SI 11 SI 10 ...

Page 31: ... Open the door 2 Acknowledge error via output bit O 17 272 4 Bolt position discrepancy time exceeded 1 Open the door 2 Acknowledge error via output bit O 17 272 5 Guard locking discrepancy time exceeded 1 Open the door 2 Acknowledge error via output bit O 17 272 6 Operating mode selector discrep ancy time exceeded 1 Search for cause 2 Acknowledge error via output bit O 17 272 7 Enabling switch det...

Page 32: ...ROFIsafe starting error Contact our support organization 276 2 RAM memory error 276 3 FLASH memory error 276 4 Communication error 276 5 Synchronization error 276 6 Voltage monitoring 276 7 Internal device error 276 8 Hardware fault General messages of the overall system No Description Measures rectifying errors 277 1 MGB starting error Contact our support organization 277 2 Communication error 27...

Page 33: ...another handle module only short time after power UP Setup only for MGB uni code closed inserted on off on on off off off X 1 Hz Teach in operation X X X off off off off off off X Positive acknowledgment after completion of teach in operation Fault display X X X off off off off on off X 3 x Handle module read error e g error in code or code cannot be read X X X off off off off on off X Internal fa...

Page 34: ...ion max 500 mA Max feed in current in the connection block push pull plug connector 4 000 mA Fuse protection for power supply external Min 1 A slow blow Safety outputs Profisafe acc to IEC 61784 3 3 Rated insulation voltage Ui 75 V Rated impulse withstand voltage Uimp 0 5 kV Resilience to vibration and shock Acc to EN 60947 5 3 EMC protection requirements Acc to EN 61000 4 and DIN EN 61326 3 1 Swi...

Page 35: ...D 1 X 1 N P 4 X V 4 2 C D 2 X 2 N P 3 X SF BF ON B U 1 1 2 Link Data Data Link 2 93 40 4 19 2 50 4 123 closed open 15 305 15 40 20 155 20 6 5 40 10 345 min 6 37 5 max 10 30 21 A Figure shows fastening with mounting plates Figure shows version for doors hinged on the right pre assembled on mounting plates Dimensions with automatically extending lockout mechanism optional Detail A Padlock Lockout me...

Page 36: ... X 2 N P 3 X SF BF ON B U 1 1 2 Link Data Data Link 2 93 40 4 19 2 50 4 123 closed open 15 305 15 40 20 155 20 6 5 40 10 345 min 6 37 5 max 10 30 21 A Figure shows version for doors hinged on the right pre assembled on mounting plates Dimensions with automatically extending lockout mechanism optional Detail A Padlock Lockout mechanism Link Data Data Link SF BF ON B U 1 1 2 2 X4 PN1 X3 PN2 X2 DC24V...

Page 37: ...tions Safety Systems MGB L B PN PROFINET and With Data Structure Type A EN Control module MGB B PN on mounting plate example based on MGB B A1W2A2 PN 123759 155 235 15 10 20 195 20 6 5 Link Data Data Link SF BF ON B U 2 2 1 1 X4 PN1 X3 PN2 X2 DC24V X1 DC24V S91 1 S91 2 S91 3 H90 S92 4 58 5 ...

Page 38: ...n of the original operating instructions 2114575 06 02 21 Control module MGB CB PN on mounting plate example based on MGB CB PN 114744 4 X6 354 20 314 20 6 5 6 5 10 15 155 X6 S17 S16 S15 S14 S13 S12 S11 S10 X4 PN1 X3 PN2 X2 DC24V X1 DC24V Link Data Data Link SF BF ON B U 1 1 2 2 S93 S94 S91 S95 S90 X14 ...

Page 39: ...agnostics input bit I 24 LED indicator State Power gn State gn Lock ye DIA rd X X X off off off off on on X 1 x Signal sequence incorrect e g after actuation of the escape release LED not illuminated LED illuminated 10 Hz 8 s LED flashes for 8 seconds at 10 Hz 3 x LED flashes three times X Any state NOTICE The system might not enter into a latching fault if the escape release is actuated very slow...

Page 40: ...unction because of damage to the device In case of damage the affected module must be replaced completely Only accessories or spare parts that can be ordered from Euchner may be replaced Regular inspection of the following is necessary to ensure trouble free long term operation Ì Check the switching function see chapter 14 6 Electrical function test on page 28 Ì Check the secure mounting of the de...

Page 41: ...41 2114575 06 02 21 translation of the original operating instructions Operating Instructions Safety Systems MGB L B PN PROFINET and With Data Structure Type A EN 22 Declaration of conformity ...

Page 42: ...n 2114575 06 02 21 Title Operating Instructions Safety Systems MGB L B PN PROFINET and With Data Structure Type A From V3 30 0 translation of the original operating instructions Copyright Euchner GmbH Co KG 02 2021 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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