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ES595.1

User Guide

1.3

Typographical Conventions

Hardware

1.4

Presentation of Supporting Information

Bold

Menu commands, buttons, labels of the product

Italic

Emphasis on content and newly introduced terms

NOTE

Contains additional supporting information.

Summary of Contents for ES595.1

Page 1: ...ETAS ES595 1 Network Module User Guide...

Page 2: ...single license Using and copying is only allowed in concurrence with the specifications stipu lated in the contract Under no circumstances may any part of this document be copied reproduced transmitte...

Page 3: ...14 4 3 Housing 15 4 4 Interfaces 16 4 4 1 Front Panel 16 4 4 2 Back Panel 16 4 5 LEDs 16 4 5 1 Flash Codes 16 4 5 2 Operational State of the Module 17 4 5 3 Functional State of Individual Interfaces...

Page 4: ...rface 34 6 4 3 Configuring the Wake Up Function 34 7 Troubleshooting Problems 35 7 1 Error LEDs 35 7 2 Troubleshooting ES595 1 Problems 35 7 3 Problems and Solutions 37 7 3 1 Network Adapter cannot be...

Page 5: ...Cable 61 9 3 1 Ethernet Connection and Power Supply Cable 61 9 3 2 Ethernet Connection Cable 63 9 3 3 Ethernet Connection Adapter Cable 64 9 4 ETK Interface Cable 64 9 5 CAN LIN Interface Cable and A...

Page 6: ...steps for his are in a step by step guide Target definition 1 Step 1 2 Step 2 3 Step 3 Result DANGER indicates a hazardous situation with a high risk of death or serious injury if not avoided WARNING...

Page 7: ...uide 7 1 3 Typographical Conventions Hardware 1 4 Presentation of Supporting Information Bold Menu commands buttons labels of the product Italic Emphasis on content and newly introduced terms NOTE Con...

Page 8: ...ether the module was delivered with all required components and cables see chapter 10 1 on page 73 Additional cables and adapters can be obtained separately from ETAS A list of available accessories a...

Page 9: ...th or damages to property General safety at work The existing regulations for safety at work and accident prevention must be followed All applicable regulations and statutes regarding operation must b...

Page 10: ...g work safety Connect only current circuits with safety extra low voltage in accordance with EN 61140 degree of protection III to the connections of the mod ule Ensure that the connection and setting...

Page 11: ...device is the lab plug of the power cord or Separating device is the plug of the power cord at the connection of the module Disconnecting the vehicle battery Approved cables Use exclusively ETAS cable...

Page 12: ...cted from the supply voltage or they have to be in the standby operating mode Transport Stack and connect the modules only at the location of the startup Do not transport the modules at the cable of t...

Page 13: ...o the module and loss of properties based on IP30 Do not open or change the module housing Work on the module housing may only be performed by ETAS CAUTION Potential equalization in the vehicle is pos...

Page 14: ...dules ECUs that have an XETK or ECUs that have their own Ethernet interface can be connected directly with an ES595 1 module and communicate with INCA via Ethernet The ES595 1 has the ECU interfaces E...

Page 15: ...tible with the FlexRay Protocol Specification V2 1 The FlexRay node is configured in the calibration software e g in INCA Additional features of the module Module suitable for use in automotive applic...

Page 16: ...x LIN FLX1 FLX2 Fig 4 2 Front Panel 4 4 2 Back Panel The interface 7 29V power supply is on the back panel of the ES595 1 Fig 4 3 Back Panel 4 5 LEDs 4 5 1 Flash Codes The ES595 1 is equipped with LE...

Page 17: ...r slave and the synchronization state LED Display Operational State ON Green The module is powered on Green flashing Flash code 3 The module is on Standby the power consumption is minimal The module n...

Page 18: ...he normal operational range Red Flash code 2 Temperature inside the housing has reached a critical level The module does not shut down any functionality Off Temperature inside the housing is in normal...

Page 19: ...ion interrupted LIN2 Yellow flashing Communication at the interface LIN2 Off Communication interrupted LED Display Functional State CAN1 Yellow flashing Communication at the interface CAN1 Off Communi...

Page 20: ...h The integrated Ethernet switch is used for the connection of the ES595 1 mod ule and other measurement or interface modules to a user PC Data from the connected modules is acquired synchronously ETA...

Page 21: ...tware via XCP on Ethernet Power Supply of connected Modules The ES595 1 module can additionally power ES4xx modules ES6xx modules or XETKs via the Ethernet connection cable Take a note of the maximum...

Page 22: ...The slave modules adapt to the clock pulse specified by the master module The periodic synchronization signal is superimposed onto the Ethernet signals without affecting data transfer This excludes th...

Page 23: ...ge All ETK interface hardware can be used Compatibility Operating Mode An important feature of the Compatibility operating mode is block transfer The block transfer between the ETK and the ES595 1 is...

Page 24: ...n page 49 5 7 3 Bus Terminating Resistor Low Speed CAN In the ES595 1 two relatively high impedance termination resistors of 2 26 kOhm each RTH RTL are integrated for the Low Speed CAN link This guara...

Page 25: ...correct stress 5 8 1 Operating Modes Each of the two LIN interfaces can be configured in the calibration software either as a LIN master or as a LIN slave1 Switching between the two operating modes is...

Page 26: ...r Lemo socket on the front panel FLX1 and FLX2 are complete independent FlexRay channels with separated connections The FlexRay interfaces produce a simple and direct connection between the ES595 1 an...

Page 27: ...on functions and is internally connected to the FlexRay channels FLX1 and FLX2 If this synchronisation node sends start up sync messages as the second node of the FlexRay network the FlexRay networks...

Page 28: ...ce is already contained in the housing and is easily accessible To fasten the ES595 1 housing 1 Remove the plastic feet from the bottom of the module by pushing a minus screwdriver between the housing...

Page 29: ...the ES595 1 so a further module can be attached This makes the assembly slits for the T Brackets accessible You can attach a further module under the ES595 1 2 Remove the four plastic feet on the rel...

Page 30: ...arter turn the seals of the T Brackets This locks the con nection of the two modules 7 Click the other two T Brackets into the assembly slits on the opposite long side of the device 8 Lock these brack...

Page 31: ...on Short Name 1 Power supply cable CBP120 CBP1205 2 Host connecting cable CBE100 3 PC connecting and Power supply cable ES4xx ES63x CBEP420 CBEP425 4 Ethernet connecting cable CBE130 CBE140 5 XETK con...

Page 32: ...he cable CBP1205 for the power supply with the 7 29V port of the ES595 1 2 Connect the supply voltage pins of the cable with the required power supply Note the color coding of the connectors Note the...

Page 33: ...ith connected measure modules ES59x measure modules are used in the following example With larger module networks it is a good idea to make a sketch of the planned module network The following figure...

Page 34: ...h the ES595 1 web interface 1 Connect the ES595 1 to the PC 2 Start the HSP program on the PC 3 Click Hardware Search 4 Highlight the ES595 1 configured in the Hardware window 5 Right click System Con...

Page 35: ...he ES595 1 is not found with Search for Hard ware in INCA Did you install the INCA version required Check that the INCA software installed on your PC corresponds to the requirements listed in section...

Page 36: ...the INCA Monitorlog Update the modules Is there no data from the module Check that your power supply and test setup correspond to the requirements Check that the wiring of the hardware to the PC is c...

Page 37: ...with your network administrator To enable the APIPA mechanism 1 Open the Registry Editor Windows XP Click Start and then click Run Enter regedit and click OK Windows Vista Click Start enter regedit in...

Page 38: ...switch the hardware off then switch it on again to re initialize it Cause Network Adapter temporarily has no IP Address Whenever you switch from a DHCP company LAN to the ETAS hardware net work it ta...

Page 39: ...ect the Power Management tab and deactivate the Allow the computer to turn off this device to save power option 5 Select the Advanced tab If the property Autosense is included deactivate it also 6 Cli...

Page 40: ...figured for the ETAS application destination ports 69 18001 18017 or 49152 to 50175 Incoming IP unicasts via UDP originating from any IP in the network con figured for the ETAS application source port...

Page 41: ...t dialog window click on Unblock The firewall no longer blocks the ETAS product in question in the example ASCET This decision survives a restart of the program or even the PC Instead of waiting for t...

Page 42: ...dow with OK 5 Close the Windows Firewall dialog window with OK The firewall no longer blocks the ETAS product in question This decision survives a restart of the PC Solution for Windows XP Firewall Us...

Page 43: ...the administrator assures that the ETAS program processes are added to the list of the Windows XP firewall exceptions and selected in that list after the installation If this is omitted the following...

Page 44: ...ty Alert dialog window activate the option For this program don t show this message again 2 Click OK to close the window An administrator has to select the respective ETAS software in the Exceptions t...

Page 45: ...Labeling The following symbols are used for product labeling Symbol Description Prior to operating the product be sure to read the user s guide SN 1234567 Serial number seven digit Vx y z Hardware ve...

Page 46: ...0 529 Degrees of protection provided by enclosures IP code EN 60 068 2 32 Basic environmental testing proce dures part 2 tests test Ed free fall 1 For the external power supply of the LIN interface a...

Page 47: ...plicable directives of the European Union The CE Declaration of Conformity for the product is available upon request 8 4 UKCA conformity With the UKCA mark attached to the product or its packaging ETA...

Page 48: ...vice locations see chapter Contact Information on page 77 8 7 Use of Open Source software The product uses Open Source Software OSS This software is installed in the product at the time of delivery an...

Page 49: ...n off this device to save power 8 8 2 Supported Applications and Software Requirements To configure the ES595 1 and for control and data acquisition you need soft ware in the following versions NOTE I...

Page 50: ...ally INCA FlexRay Add On V7 0 1 and higher Operating voltage 7 V to 29 V DC Power consumption normal mode 1 Typ 500 mA at 14 4 V DC Power consumption standby 1 Typ 20 mA at 14 4 V DC Current consumpti...

Page 51: ...ility 1 PC ES720 Drive Recorder Network and interface modules ES51x ES592 ES593 D ES595 ES600 1 Support of the ETAS synchronization mechanism NOTE To ensure successful initialization of the network ca...

Page 52: ...Network and interface modules ES51x ES592 ES593 D ES595 Measurement modules ES4xx ES6xx ES930 1 Prototyping and Interface Module ES910 3 ECUs with XETK ECUs with Ethernet interface Third party Ethern...

Page 53: ...otocols CAN V2 0a Standard Identifier CAN V2 0b Extended Identifier Transceiver Physical Layer TJA1054A Transfer speed Max 125 kBaud Transceiver Physical Layer TJA1040 Transfer speed Max 1 MBaud with...

Page 54: ...ication V2 1 FlexRay Conformance Test According to ISO 9646 TX support Max 118 buffer RX support FIFO based on min 10 buffers Payload Max 254 bytes Hardware based filtering Slot counter cycle counter...

Page 55: ...Meaning 1 Reserved 2 Reserved 3 Reserved 4 RX Received data plus 5 TX Send data minus 6 RX Received data minus 7 Reserved 8 TX Send data plus Pin Signal Meaning 1 UBATT Supply voltage plus 2 UBATT Sup...

Page 56: ...N Interface CAN1 LIN1 and CAN2 LIN2 Fig 8 6 CAN LIN Interface CAN1 LIN1 and CAN2 LIN2 Pin Signal Meaning 1 TX Send data plus 2 TX Send data minus 3 RX Received data plus 4 RX Received data minus Pin S...

Page 57: ...terfaces FLX1 and FLX2 Pin Signal Meaning 1 Reserved 2 FLX1_LOW FlexRay Channel 1 Low 3 FLX1_GND FlexRay Channel 1 Ground 4 FLX2_HIGH FlexRay Channel 2 High 5 FLX2_GND FlexRay Channel 2 Masse 6 FLX1_G...

Page 58: ...es of the ES595 1 The maximum admissible cable lengths must be adhered to NOTE Custom cables can be produced according to your specifications For more information on custom cables please contact your...

Page 59: ...Fig 9 1 Cable CBP120 2 power supply cable with standard banana plugs Side A Side B Side A Side B Pin Signal Plug Signal 1 UBATT Red UBATT 2 Ground Black Ground Order name Short name Order number Power...

Page 60: ...Black Ground Order Name Short name Order Number Power Supply Cable Lemo 1B FGJ Safety Banana 2fc 2mc 2 m CBP1205 2 F 00K 110 023 NOTE Power supply cables with safety banana plug are suitable only for...

Page 61: ...r Name Short name Order Number Ethernet Connection and Power Supply Cable Lemo 1B FGF Lemo 1B FGD 8mc 8mc 0m45 CBE130 0m45 F 00K 102 748 Ethernet Connection and Power Supply Cable Lemo 1B FGF Lemo 1B...

Page 62: ...Cable Lemo 1B FGF Lemo 1B FGL Banana 8mc 8fc 2mc 3 m CBEP420 1 3 F 00K 105 292 Side A Side B Order Name Short name Order Number Ethernet Connection and Power Supply Cable Lemo 1B FGF Lemo 1B FGL Bana...

Page 63: ...der Name Short name Order Number Ethernet Connection Cable Lemo 1B FGF Lemo 1B FGK 8mc 8fc 5 m CBE330 1 5 F00K 106 547 Side A Side B Order Name Short name Order Number Ethernet PC Connection Cable Lem...

Page 64: ...er Cable 1 Gbit s to 100 Mbit s Lemo 1B PHE Lemo 1B FGF 10fc 8mc 0m5 CBAE330 0m5 F 00K 105 759 Side A Side B Order Name Short name Order Number ETK Interface Cable 100 Mbit s Lemo 1B FFG Lemo 1B FFG 4...

Page 65: ...Name Short name Order Number CAN Interface Cable Lemo 1B FGC Banana 8mc 2mc 1m5 CBAC160 1 1m5 F00K 106 116 Side A Side B Order Name Short name Order Number CAN Interface Y Cable Lemo 1B FGC 2xDSUB 8m...

Page 66: ...Plug Combinations to ES595 1 If one CBCFI100 cable each is used at the interfaces CAN1 LIN1 and CAN2 LIN2 of ES595 1 these interfaces are mapped to the DSUB socket plug combi nations of both cables as...

Page 67: ...Pin Signal 1 LIN_UBATT 1 2 CAN_LOW 2 CAN_LOW 3 CAN_GND 3 CAN_GND 4 LIN 4 5 LIN_GND 5 6 CAN_GND 6 CAN_GND 7 CAN_HIGH 7 CAN_HIGH 8 8 9 DSUB Color black Side D Side E Pin Signal 1 2 3 LIN_GND 4 5 6 7 LIN...

Page 68: ...1 User Guide 68 9 5 3 CAN Termination Resistor Fig 9 18 CBCX131 0 Termination Resistor Order Name Short name Order Number CAN 120 Termination Resistor 2xDSUB 9fc 9mc CBCX131 0 F 00K 103 786 5 4 3 2 1...

Page 69: ...1 a socket plug combination side D and E marked in black for connection to loop into the FlexRay channel 2 Mapping of DSUB Socket Plug Combinations to ES595 1 If one CBCFI100 cable is used at the int...

Page 70: ...ETAS Cable and Accessoires ES595 1 User Guide 70 Connector Pin assignment of Cable at the FLX1 FLX2 Interface...

Page 71: ...ide A DSUB Color gray Side B Side C Pin Signal Pin Signal 1 Cable CBCFI100 1 2 FLX1_LOW 2 FLX1_LOW 3 FLX1_GND 3 FLX1_GND 4 FLX2_HIGH 4 5 FLX2_GND 5 6 FLX1_GND 6 FLX1_GND 7 FLX1_HIGH 7 FLX1_HIGH 8 FLX2...

Page 72: ...FlexRay Bus Dual Channel Bus 9 6 2 FlexRay Termination Resistor Fig 9 21 CBFX131 0 Termination Resistor Order Name Short name Order Number FlexRay Termination Resistor 100 Ohm 2xDSUB 9fc 9mc 0 m CBFX1...

Page 73: ...oHS leaflet_Compact_green_cn NOTE The cables for additional interfaces of the module are not part of the delivery scope and must be ordered separately see chapter 10 2 on page 74 Order Name Short Name...

Page 74: ...FGJ Safety Banana 2fc 2mc 2 m CBP1205 2 F 00K 110 023 Order Name Short Name Order Number Ethernet PC Connection Cable Lemo 1B FGG RJ45 8mc 8mc 3 m CBE100 3 F 00K 102 559 Ethernet PC Connection Cable L...

Page 75: ...0K 105 709 Order Name Short Name Order Number ETK Interface Cable 100 Mbit s Lemo 1B FFG Lemo 1B FFG 4mc 4mc 3 m CBM150 3 F 00K 102 556 ETK Interface Cable 100 Mbit s Lemo 1B FFG Lemo 1B FFG 4mc 4mc 5...

Page 76: ...AN FlexRay and LIN Interface Y Cable Lemo 1B FGC 2xDSUB 8mc 9fc 9mc 2 m CBCFI100 2 F 00K 106 893 Order Name Short Name Order Number FlexRay Termination Resistor 100 Ohm 2xDSUB 9fc 9mc 0 m CBFX131 0 F...

Page 77: ...ls of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstra e 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49 711 3423 2106...

Page 78: ...8 4 Ethernet Interface ETH1 55 Fig 8 5 ETK Interface ETK 56 Fig 8 6 CAN LIN Interface CAN1 LIN1 and CAN2 LIN2 56 Fig 8 7 FlexRay Interfaces FLX1 and FLX2 57 Fig 9 1 Cable CBP120 2 power supply cable w...

Page 79: ...ETAS Figures ES595 1 User Guide 79 Fig 9 19 CBCFI100 Cable 69 Fig 9 20 Cable CBCFI100 at the FlexRay Bus Dual Channel Bus 72 Fig 9 21 CBFX131 0 Termination Resistor 72...

Page 80: ...3 Connecting Housing 29 Cylinder Screw M3 29 D Data Electrical 50 Mechanical 47 Technical 45 Documentation 9 E Electrical Data 50 Electrical safety 10 Error LEDs 35 ETAS Device Synchronization 22 Ethe...

Page 81: ...clusion of liability 9 Product Back 47 Q Qualification required 9 R Receive Data 55 Recycling 47 Reference Level 25 RoHS conformity China 47 European Union 47 RX 55 S Safety at work 9 10 Safety notice...

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