Esu Class 66 Instruction Manual Download Page 3

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2. Prototype

With the liberalisation of the international rail goods 
traffic  established  in  2001  the  newly  founded  rail 
operators needed to procure motive power in order 
to be able to handle the traffic they had fought so 
hard to take away from the state owned railways. 
The  procurement  of  technically  sophisticated  new 
vehicles  was  often  not  possible  due  to  budgetary 
restraints. A more cost effective solution was offe-
red by the American Electro Motive Division (EMD) 
with the class 666 that had already been tested and 
proven in Great Britain. The locomotives known as 
the  JT  42  CWR  are  based  on  the  American  SD40 
and  ongoing  development  culminating  in  the  SD 
40-2, which were found to be most reliable due to 
their simple, but proven design.  

The  first  railway  institution  employing  the  diesel 
electric class 66 on German lines was the Harbour 
and  Freight  Services  AG  in  Cologne  the  so  called 
Häfen  und  Güterverkehr  Köln  AG  (HGK).  In  1999 
this  company  purchased  two  units.  Almost  at  the 
same time the class 66 was introduced to other Eu-
ropean  countries.    Rail  traffic  corporations  having 
purchased  or  leased  class  66  locomotives  can  be 
found  in  France,  Belgium,  the  Netherlands,  Lux-
embourg and Norway. So far about 650 units have 
been delivered in two different version to European 
customers.  The  somewhat  long  and  slim  outline 

Class 66‘ predecessor is named JT 26 CW-66. The picture shows Deutsche Bahn 259 003 in Sed-

din on 28.9.1997

Pictur

e: Rolf W

iemann

meets  the  clearance  diagram  of  British  Rail.  The 
square-edged  design  of  the  body  and  the  chassis 
with its massive boogies and quite a number of see-
mingly confusing pipes and cables give the class 66 
an unmistakable appearance.
 
The  General  Motors  twelve  Cylinder  Two  Stroke 
engine 12N-710G3B-EC can not only be heard but 
also recognised due to its characteristic sound and 
offers a power of 3194 HP (2350 kW).  The starting 
tractive effort amounts to 409 kN, the continuous 
tractive effort is 260 kN.  With a maximum speed of 
120 km/h the class 66 locomotives can easily keep 
pace with other trains using electric traction even 
on mainlines. Due to the independence from cen-
tenary the client can, if need be, pick up the train 
from  the  most  remote  spur  or  siding  and  take  it 
via DB mainlines right through to his own factory. 
With  their  livery  the  class  66  locomotives  form  a 
pleasant contrast to the standardized red livery of 
the DB AG. 

Since  1999  the  HGK  mainly  handles  block  trains 
with their class 66 locomotives albeit with varying 
loads. Tank cars have been a standard load for HGK 
class 66 locomotives taking the train over the entire 
route  to  Braunschweig,  Ingolstadt,  Marktredwitz 
and Aichstetten. But one can also find the locomo-

Summary of Contents for Class 66

Page 1: ...Engineering Edition Instruction manual 1 Edition September 2014 Class 66 77...

Page 2: ...ve and turnout sensors 10 4 2 4 Synchronised smoke generator 10 4 2 4 1 Filling the smoke generator holding tank 10 4 2 4 2 Operating the smoke generator 11 4 2 5 PowerPack energy storage 11 5 Decoder...

Page 3: ...have been delivered in two different version to European customers The somewhat long and slim outline Class 66 predecessor is named JT 26 CW 66 The picture shows Deutsche Bahn 259 003 in Sed din on 28...

Page 4: ...extra three class 77 For Modeltrain enthusiasts these locomotives with their green livery accentuated by the turquoise and yellow contrast stripes are highly attractive since they are not only deploy...

Page 5: ...Section view of class 77 showing the components locations Figure 1 Drawing ESU GmbH Co KG DE61 of HGK is allowed to be used in ger many only Picture Jochen Frickel Crossrail s class 77 DE 6311 in Neu...

Page 6: ...packing the model Pull the model screwed to the plastic holder with both hands out of the foam insert At the bottom of the plastic holder you will find a hexagon spanner Now place the model on its sid...

Page 7: ...of power and smooth running All four axles are powered Four traction tires assure considerable tractive ef fort Model train enthusiasts who prefer to run their locomotives without traction tires and r...

Page 8: ...throttles e g ROCO and AC transformers e g M rklin Titan are suitable for analogue operation Please note that due to the large number of different sys tems on the market you may not achieve trouble f...

Page 9: ...etely automati cally you do not have to adjust any settings DCC with RailComPlus has the highest priority when registering the locomotive Therefore the de coder will always register with RailComPlus a...

Page 10: ...turnouts Please take note of the following These sensors function only when the locomotive is travelling at low speed As soon as the locomotive stops or drives faster than speed step 7 of 28 the sque...

Page 11: ...g accele ration and of course there is no smoke when the locomotive slows down In order to protect the model the smoke generator is turned off automatically after 6 minutes Thus overheating is avoided...

Page 12: ...e good examples you must calculate the value for these CVs yourself The value depends on which settings you want to program Have a look at the explanations for CV 29 in the tab le in chapter 10 firstl...

Page 13: ...y you can switch off the track vol tage and then on again press the Stop button on the 6021 then the Go button 5 2 2 3 Long mode You access the long mode by entering the value 07 in CV 07 while in the...

Page 14: ...17 and 18 You must activate the long address by setting bit 5 in CV 29 Bit 5 in CV 29 switches between short and long address The decoder can only respond to one address at a time If you want to use...

Page 15: ...facilitate this Motor characteristic via CV 2 5 and 6 Enter the start voltage in CV 2 and the maximum speed in CV 5 CV 6 corresponds with the speed at a medium speed step Thus you can define a kink in...

Page 16: ...wish to reduce the overall volume simply en ter a lower value in CXV 63 master volume All sounds will be adapted in the correct ratio 5 6 2 Adjust individual sounds If you wish to adjust the volume o...

Page 17: ...cab2 blinking AUX2 2 0 379 Upper cab1 AUX3 0 291 1 Upper cab2 AUX4 0 299 1 Interior lighting cab1 AUX5 0 307 1 Interior lighting cab2 AUX6 0 315 1 Red cab1 AUX7 0 323 1 Cab control panel cab1 and 2 AU...

Page 18: ...train coupler takes about two minutes You will find the required parts in the packaging The only tool you may need is either a pair of flat nose pliers or tweezers and a thin screw driver Remove the...

Page 19: ...on push a thin screw driver next to the retaining clip between deflector and insert Accessory parts Figure 13 Sprung socket Figure 14 Removal of small parts Figure 15 Place the coupler shaft onto the...

Page 20: ...y trains are pushed through such curves Generally you would push the coupler into its proper position 7 Accessories supplied with the model ESU is fully aware of the challenges of model train operatio...

Page 21: ...side 1 1 ABC braking voltage higher on the left hand side 2 2 ZIMO HLU brakes active 4 3 Brake on DC if polarity against driving direction 8 4 Brake On DC if polaritiy like driving direction 16 28 Ra...

Page 22: ...ect of Back EMF control 0 255 48 55 Load control parameter I I component of the internal PI controller Defines the momentum iner tia of the motor The higher the momentum of the motor large flywheel or...

Page 23: ...roduction methods and processes and was subjected to stringent quality checks and tests Therefore ESU electronic solutions ulm GmbH Co KG grants you a warranty for the purchase of ESU products that fa...

Page 24: ...en 2 rail DC et non en 3 rail M rklin Nous n acceptons pas les photocopies NL Gratis levering van 6 wielassen Rp25 Geachte klant stuur ons deze bon en U ontvangt 6 wielassen met een laag Rp25 profiel...

Page 25: ...to ESU for inspection will be returned without even touching it There is no extension of the warranty period due to any repairs or replacements carried out by ESU You may submit your warranty claims e...

Page 26: ...26 ESU P N 04014 14980...

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