Esse Engineering BakeHeart Manual Download Page 84

Page: 84 / 161

Esse Engineering Ltd.
Model: WarmHeart, BakeHeart
Project Number: 0224WS009E

OMNI-Test Laboratories, Inc.

Calibrations

ASTM E2515, ASTM E3053

ID #

Lab Name/Purpose

Log Name

Attachment Type

132

10 lb Weight

Weight Standard, 10 lb.

Calibration Certificate

195050662 Platform Scale

AWTX – ZM301-AD1 Calibration

Certificate

650

Digital Barometer

Traceable Barometer Calibration

Certificate

283A

Audit Weights

Troemner 21pc Mass Set

Calibration Certificate

371

Sample Box / Dry Gas
Meter

Apex Automated Emissions
Sampling Box

Calibration Log

372

Sample Box / Dry Gas
Meter

Apex Automated Emissions
Sampling Box

Calibration Log

410 Microtector

Dwyer

Microtector Calibration

Certificate

559 Vaneometer

Dwyer

Vaneometer

Equipment

Record

592 Thermohydrometer

Omega

Digital

Thermohydrometer

Calibration Log

594 Combustion

Gas

Analyzer

CAI Gas Analyzer

See Run Sheet

637 Milligram

Balance

Analytical Balance - Mettler -
Toledo

Calibration Certificate

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Summary of Contents for BakeHeart

Page 1: ...224WS009E All data and information contained in this report are confidential and proprietary to Esse Engineering Ltd Its significance is subject to the adequacy and representative character of the sam...

Page 2: ...t BakeHeart Project Number 0224WS009E AUTHORIZED SIGNATORIES This report has been reviewed and approved by the following authorized signatories Evaluator __________________________ Bruce Davis Testing...

Page 3: ...Table 5 Kindling and Start up Fuel Description Summary 8 Table 6 Fuel Measurements and Cordwood Descriptions Test 9 Table 7 Dilution Tunnel Gas Measurements and Sampling Data 9 Table 8 Test Configurat...

Page 4: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E Section 1 Sampling Procedures and Test Results 4 of 161...

Page 5: ...ed SAMPLING PROCEDURE The WarmHeart wood stove was tested in accordance with the U S EPA 40 CFR Part 60 Subpart AAA Standards of Performance for New Residential Wood Heaters using ASTM E2515 and EPA A...

Page 6: ...No sampling anomalies occurred this test run was determined to be valid and appropriate for inclusion in the weighted average Run 3 Test procedures followed to produce a high burn rate with a primary...

Page 7: ...ms per hour 1 Based on a cold start including kindling and start up fuel Table 2 Particulate Emissions First Hour Run ASTM E2515 Emissions First Hour g h 1 3 21 2 5 80 4 3 89 Table 3 B415 1 Efficiency...

Page 8: ...ft min Before After Before After Before After 1 64 66 29 42 29 45 50 50 2 68 66 29 45 29 52 50 50 3 67 68 29 22 29 20 50 50 4 68 66 29 19 28 96 50 50 Table 5 Kindling and Start up Fuel Description Su...

Page 9: ...y Basis lbs Test Fuel Consumed During Test Dry Basis lbs Nominal Piece Length in 1 10 5 1 09 9 6 8 56 4 21 10 5 4 11 5 2 12 6 1 09 11 6 10 3 10 3 5 11 5 3 10 8 1 09 9 9 8 65 4 53 10 8 4 11 5 4 12 6 1...

Page 10: ...lly open then set to full closed by 12 minutes Secondary No user control for secondary air Fan N A Bypass N A Fully open for first 12 minutes then set to full closed 3 Fuel Loading Kindling and start...

Page 11: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Section 2 Photographs Appliance Description Drawings 11 of 161...

Page 12: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Esse Engineering Ltd WarmHeart Test Dates August 4 2020 August 5 2020 12 of 161...

Page 13: ...l WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Esse Engineering Ltd WarmHeart Run 1 Kindling and start up fuel Run 1 Kindling and start up fuel Run 1 Ignition of kindling R...

Page 14: ...l WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Esse Engineering Ltd WarmHeart Run 1 Test Fuel Load In Stove Run 1 Remaining Coal Bed Run 2 Test Fuel Load Run 2 Test Fuel Lo...

Page 15: ...ring Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Run 3 Kindling and start up fuel Run 3 Ignition of kindling Run 3 Test Fuel Load Run 3 Test Fuel Loaded into Sto...

Page 16: ...ering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Run 3 Remaining Coal After Test Run 4 Test Fuel Load Run 4 Test Fuel Loaded into Stove Run 4 Air control settin...

Page 17: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Run 4 Coal bed prior to stir Run 4 Coal bed after stir Run 4 Remaining Coal After Test 17 of 161...

Page 18: ...is directed down across the glass and into the fire chamber A lower primary air orifice is mounted on the firebox floor near the loading door Air is routed through the bottom of the firebox and into t...

Page 19: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Section 3 Test Data by Run 19 of 161...

Page 20: ...0 0 10 0 2 177 0 36 0 2 160 0 11 7 5 429 0 37 5 5 405 0 12 2 1 327 0 38 1 8 251 0 13 0 9 253 0 39 1 1 206 0 14 0 4 220 0 40 0 5 186 0 15 0 1 201 0 41 0 0 173 0 16 5 5 452 0 42 5 8 399 0 17 1 4 276 0 4...

Page 21: ...Fuel The start up fuel consists of 10 pieces at 10 5 of equal size A total weight of 2 6lbs 0 5lbs Test Fuel The test fuel consists of four pieces with a nominal length of 11 5 Follow the fuel sheet g...

Page 22: ...oor wide open for one and a half to three minutes The amount of time for the door is to be based on how involved the fuel is The test load should be loaded at the bottom end of the allowable coal bed...

Page 23: ...re five pieces in total The nominal length is 11 5 Coal Bed The coal bed will always result in running a high burn There may be large pieces of fuel left after the high burn as soon as the high burn h...

Page 24: ...ree pieces at 10 5 on top going East West on the top Make sure there are gaps between the fuel and secondary tubes The door is to be be wide open for two to four minutes Keep the primary control open...

Page 25: ...use with ASTM E3053 17 Moving Fuel Load It may be necessary to move the fuel load at some point during the medium and low burns Keep an eye on weight drop and stack draft to determine when to move the...

Page 26: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Run 1 High Burn 1 minute data Emissions Results Cold to Hot Cycle 26 of 161...

Page 27: ...68 1 77 62 0 1 78 0 100 96 95 3 9 0 1 200 60 77 87 79 101 299 80 49 65 0 055 11 0 47 14 2 253 2 378 0 16 0 17 2 27 63 1 65 1 77 62 0 80 0 100 96 95 3 7 0 2 229 61 80 92 82 109 330 80 49 65 0 058 11 4...

Page 28: ...4 0 2 583 106 250 314 276 306 467 86 50 64 0 077 14 24 0 69 48 7 740 8 152 0 16 0 17 2 21 67 4 12 1 74 65 0 7 96 0 090 101 101 8 2 0 2 595 108 253 318 279 311 467 86 50 64 0 077 14 07 0 6 49 7 900 8 3...

Page 29: ...32 0 81 80 12 898 13 548 0 16 0 17 2 27 69 1 96 1 77 66 9 7 97 0 090 102 102 3 0 0 16 762 160 351 459 389 424 470 81 54 65 0 077 15 2 0 82 81 13 061 13 719 0 16 0 17 2 27 69 2 09 1 77 66 9 7 97 0 090...

Page 30: ...are mg Particulate mg A Front filter catch Filter T288BP 197 5 193 4 4 1 B Rear filter catch Filter 0 0 C Probe catch Probe 17 114563 9 114562 9 1 0 D Filter seals catch Seals S062 3324 6 3324 2 0 4 T...

Page 31: ...Emissions 0 31 grams 0 31 grams Complete Test Run Total Particulate Emissions ET 7 33 grams Particulate Emission Rate 4 44 grams hour Emissions Factor 1 54 grams kg First Hour Emissions Total Particul...

Page 32: ...6 397 15 554 Btu h Burn Rate kg h 1 15 2 54 lb h Input kJ h 23 007 21 825 Btu h Test Load Weight dry kg 1 90 4 19 dry lb MC wet 16 21983914 MC dry 19 36 Particulate g 4 44 CO g 151 Test Duration h 1 6...

Page 33: ...8 5 Core of Total Wt 64 In Range 45 65 Total Test Load Weight dry basis 8 56 lb 3 88 kg Remainder of Total Wt 36 In Range 35 55 Actual Load of Nominal Target 96 In Range 95 105 Kindling Moisture dry b...

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Page 36: ...ng Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Run 1 High Burn 1 minute data Efficiency and Heat Output Results Kindling and start up fuel removed from calculati...

Page 37: ...7 13 96 0 7 7 7 7 555 102 240 307 270 295 468 86 49 64 0 078 14 24 0 69 8 7 6 570 104 244 310 273 300 469 86 49 64 0 077 14 26 0 69 9 7 4 583 106 250 314 276 306 467 86 50 64 0 077 14 24 0 69 10 7 2 5...

Page 38: ...tal Sampling Time Project No Export to 36 3 0 737 150 333 439 366 405 474 81 53 65 0 077 15 21 0 99 37 2 8 741 151 337 443 371 409 478 81 53 64 0 079 15 21 0 95 38 2 7 748 153 339 446 374 412 481 81 5...

Page 39: ...ms DIV 0 grams DIV 0 grams Particulate Emission Rate DIV 0 grams hour DIV 0 grams hour DIV 0 grams hour DIV 0 grams hour Emissions Factor DIV 0 g kg DIV 0 g kg DIV 0 g kg Difference from Average Total...

Page 40: ...323 48 685 Btu h Burn Rate kg h 3 46 7 62 lb h Input kJ h 69 013 65 466 Btu h Test Load Weight dry kg 3 51 7 74 dry lb MC wet 18 5004075 MC dry 22 70 Particulate g DIV 0 CO g 196 Test Duration h 1 02...

Page 41: ...8 5 Core of Total Wt 64 In Range 45 65 Total Test Load Weight dry basis 8 56 lb 3 88 kg Remainder of Total Wt 36 In Range 35 55 Actual Load of Nominal Target 96 In Range 95 105 Kindling Moisture dry b...

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Page 44: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Run 2 Low Burn 44 of 161...

Page 45: ...040 0 17 0 17 2 30 74 2 11 1 78 70 0 3 87 0 100 100 100 5 0 0 6 608 184 315 437 408 390 300 82 58 81 55 71 0 054 12 75 2 36 70 11 458 11 893 0 16 0 17 2 31 74 2 05 1 76 71 0 3 87 0 100 100 99 4 4 0 6...

Page 46: ...370 356 301 149 82 60 80 59 67 0 017 5 98 0 44 240 39 466 41 075 0 16 0 17 2 28 74 1 56 1 81 71 0 6 72 0 100 99 99 0 9 0 04 294 177 302 367 354 299 148 81 60 79 59 67 0 017 5 99 0 46 245 40 286 41 938...

Page 47: ...Firebox Back Firebox Left Firebox Right Avg Stove Surface Stack Filter 1 Dryer Exit 1 Filter 2 Dryer Exit 2 Ambient Draft H2O CO2 CO Wood Heater Test Data ASTM E3053 ASTM E2515 Test Date Stack Gas Da...

Page 48: ...ple Component Reagent Filter Probe Weights or Dish Final mg Tare mg Particulate mg A Front filter catch Filter T289BP 197 4 190 1 7 3 B Rear filter catch Filter 0 0 C Probe catch Probe 31 114365 2 114...

Page 49: ...s hour 1 78 grams hour 1 93 grams hour 5 80 grams hour Emissions Factor 2 44 g kg 2 65 g kg 2 23 g kg Difference from Average Total Particulate Emissions 0 50 grams 0 50 grams Complete Test Run Total...

Page 50: ...10 486 Btu h Burn Rate kg h 0 73 1 61 lb h Input kJ h 14 562 13 814 Btu h Test Load Weight dry kg 4 68 10 31 dry lb MC wet 18 16693944 MC dry 22 20 Particulate g 1 85 CO g 526 Test Duration h 6 42 Emi...

Page 51: ...r 3 Pcs 2 2 90 lb In Range 24 2 18 1 23 21 8 In Range 2 38 lb 1 08 kg 3 lb NA NA NA NA lb NA kg Remainder Load Piece Weight Ratio Small Large 62 In Range 67 Total Load Ave MC dry basis 22 2 In Range R...

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Page 54: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Run 3 High Burn 1 minute data Non Sampling 54 of 161...

Page 55: ...3 68 68 67 84 268 67 0 044 7 4 6 174 63 69 69 68 89 285 67 0 050 8 4 5 196 63 70 71 69 94 311 67 0 055 9 4 3 217 63 72 73 71 99 324 67 0 054 10 4 2 236 63 75 77 74 105 332 67 0 054 11 4 1 252 63 78 81...

Page 56: ...Project No 36 1 6 442 83 190 263 230 242 330 67 0 053 37 1 5 442 85 196 269 237 246 326 67 0 053 38 1 4 440 87 201 275 244 249 324 67 0 053 39 1 4 441 88 206 281 252 254 322 67 0 053 40 10 8 437 91 2...

Page 57: ...75 4 3 762 148 331 434 362 407 486 67 0 077 76 4 2 768 150 333 438 366 411 486 67 0 077 77 4 0 769 151 337 441 370 414 484 67 0 077 78 3 9 769 153 339 445 375 416 480 68 0 075 79 3 8 770 154 342 448...

Page 58: ...tal Particulate Emissions DIV 0 grams DIV 0 grams Complete Test Run Total Particulate Emissions ET DIV 0 grams Particulate Emission Rate DIV 0 grams hour Emissions Factor DIV 0 grams kg First Hour Emi...

Page 59: ...Core of Total Wt 63 In Range 45 65 Total Test Load Weight dry basis 8 65 lb 3 92 kg Remainder of Total Wt 37 In Range 35 55 Actual Load of Nominal Target 99 In Range 95 105 Kindling Moisture dry basi...

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Page 62: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Run 4 Low Burn 62 of 161...

Page 63: ...0 16 0 17 2 28 72 1 57 1 76 69 0 84 0 100 95 97 6 4 0 5 609 177 294 394 388 372 314 80 69 84 70 68 0 055 12 04 0 89 70 11 450 11 958 0 16 0 17 2 25 72 1 58 1 75 69 0 2 86 0 090 103 102 5 9 0 5 621 175...

Page 64: ...74 0 090 101 102 1 2 0 316 195 309 408 366 319 160 82 68 81 68 68 0 018 3 05 0 25 240 39 354 41 322 0 16 0 17 2 26 73 1 78 1 80 69 0 74 0 090 102 102 1 2 0 312 194 306 402 361 315 158 81 68 80 68 68 0...

Page 65: ...t H2O CO2 CO Wood Heater Test Data ASTM E3053 ASTM E2515 Test Date Stack Gas Data Fuel Weight lb Temperature Data F Velocity Traverse Data Manufacturer Model Tracking No Total Sampling Time Project No...

Page 66: ...8 B Rear filter catch Filter 0 0 C Probe catch Probe 29 114277 8 114276 5 1 3 D Filter seals catch Seals S066 3585 0 3584 3 0 7 Total Particulate mg 6 8 AMBIENT Sample Component Reagent Filter or Weig...

Page 67: ...s 0 39 grams 0 39 grams Complete Test Run Total Particulate Emissions ET 8 58 grams Particulate Emission Rate 1 30 grams hour Emissions Factor 1 85 grams kg First Hour Emissions Total Particulate Emis...

Page 68: ...10 001 Btu h Burn Rate kg h 0 70 1 54 lb h Input kJ h 13 976 13 258 Btu h Test Load Weight dry kg 4 61 10 15 dry lb MC wet 19 41982272 MC dry 24 10 Particulate g 8 58 CO g 382 Test Duration h 6 58 Emi...

Page 69: ...cs 2 1 40 lb In Range 19 4 19 2 20 1 19 6 In Range 1 17 lb 0 53 kg 3 lb NA NA NA NA lb NA kg Remainder Load Piece Weight Ratio Small Large 42 In Range 67 Total Load Ave MC dry basis 24 1 In Range Rema...

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Page 72: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Section 4 Quality Assurance Quality Control 72 of 161...

Page 73: ...orm product safety testing as a Certification Organization by the Standards Council of Canada SCC Serving as a testing laboratory for the certification of wood heaters by the U S Environmental Protect...

Page 74: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Sample Analysis Analysis Worksheets Tared Filter Probe and O Ring Data 74 of 161...

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Page 84: ...tificate 283A Audit Weights Troemner 21pc Mass Set Calibration Certificate 371 Sample Box Dry Gas Meter Apex Automated Emissions Sampling Box Calibration Log 372 Sample Box Dry Gas Meter Apex Automate...

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Page 88: ...eters Run 1 Run 2 Run 3 Reference Meter Pressure H2O Pr 0 00 0 00 0 00 DGM Pressure H2O Pd 2 20 0 92 3 20 Initial Reference Meter 470 757 476 852 484 075 Final Reference Meter 475 9 481 838 489 442 In...

Page 89: ...Acceptable tolerance is 4 The uncertainty of measurement is 0 4 WC This is based on the reference standard having a TAR Test Accuracy Ratio of at least 4 1 Technician signature Date Reviewed by Date R...

Page 90: ...1 1 1 100 99 99 99 99 99 99 99 300 299 299 299 299 299 299 299 500 499 499 499 499 499 499 499 700 699 699 699 699 699 699 699 1000 999 999 999 999 999 999 999 1500 1499 1499 1499 1499 1499 1499 1499...

Page 91: ...meters Run 1 Run 2 Run 3 Reference Meter Pressure H2O Pr 0 00 0 00 0 00 DGM Pressure H2O Pd 1 70 2 58 0 70 Initial Reference Meter 490 143 495 912 503 601 Final Reference Meter 495 2 500 943 508 881 I...

Page 92: ...Acceptable tolerance is 4 The uncertainty of measurement is 0 4 WC This is based on the reference standard having a TAR Test Accuracy Ratio of at least 4 1 Technician signature Date Reviewed by Date R...

Page 93: ...1 1 100 99 99 99 99 99 99 99 300 299 299 299 299 299 299 299 500 499 499 499 499 499 499 499 700 699 699 699 699 699 699 699 1000 999 999 999 999 999 999 999 1500 1499 1499 1499 1499 1499 1499 1499 2...

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Page 95: ...Inch 5 7E 04 0 8700 0 870 0 000 0 869 0 871 Inch Inch 5 7E 04 1 0000 1 000 0 000 0 999 1 001 Inch Remarks Many factors may cause the unit to drift out of calibration before the recommended due date An...

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Page 98: ...E Z R E Z R E Z R E NDIR 0 NDIR 0 NDIR 0 NDIR 0 NDIR 0 NDIR 0 NDIR 0 NDIR 0 NDIR 0 NDIR 0 NDIR 0 NDIR 02 2 2 2 2 2 2 2 2 2 2 2 1312 West Grove Avenue Orange CA 92865 4134 Phone 714 974 5560 Fax 714 92...

Page 99: ...0002 89 9995 90 0005 g g 3E 04 120 00000 120 0001 0 0001 119 9995 120 0005 g Remarks Many factors may cause the unit to drift out of calibration before the recommended due date Any reported error is...

Page 100: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Example Calculations 100 of 161...

Page 101: ...standard conditions g dscf ET Total particulate emissions g PR Proportional rate variation PMR Particulate emissions for test run g hr PMF Particulate emission factor for test run g dry kg of fuel bu...

Page 102: ...es Inc BR dry burn rate kg hr ASTM E2780 equation 5 60 MFTAdb Where Total length of test run min Sample Calculation MBdb 4 68 kg 385 min 60 x 4 68 BR 0 73 BR 385 kg hr BR Control No P SSAR 0003 Low Bu...

Page 103: ...tic pressure of tunnel in H20 in Hg in H20 13 6 Ms The dilution tunnel wet molecular weight Ms 28 78 assuming a dry weight of 29 lb lb mole Sample calculation 19 88 20 82 76 8 1 2 Vs 0 955 x 85 49 x 0...

Page 104: ...area of dilution tunnel ft2 Tstd Standard absolute temperature 528 R Ps Absolute average gas static pressure in dilution tunnel Pbar Pg in Hg Ts avg Absolute average gas temperature in the dilution tu...

Page 105: ...te in Hg H Average pressure differential across the orifice meter in H2O Tm Absolute average dry gas meter temperature R Sample Calculation Using equation for Train 1 2 30 Vm std 17 64 x 63 266 x 0 99...

Page 106: ...rom filters mg mg mass of particulate matter from filter seals mg Sample Calculation Using equation for Train 1 first hour mn 0 0 4 1 0 0 mn 4 1 mg Using equation for Train 1 post first hour mn 0 6 3...

Page 107: ...mn Total mass of particulate matter collected in the sampling train mg Vm std Volume of gas sampled corrected to dry standard conditions dscf Sample calculation For Train 1 8 1 61 73 Cs 0 00013 g dsc...

Page 108: ...gas flow rate dscf hr Total time of test run minutes Sample calculation For Train 1 ET 0 000131 0 x 13535 7 x 385 60 ET 11 40 g For Train 2 ET 0 000143 0 x 13535 7 x 385 60 ET 12 39 g Average E 11 89...

Page 109: ...e gas velocity in the dilution tunnel ft sec Tmi Absolute average dry gas meter temperature during the ith time interval o R Tm Absolute average dry gas meter temperature o R Tsi Absolute average gas...

Page 110: ...g hr ASTM E2780 equation 6 PMR 60 ET Where ET Total particulate emissions grams Total length of full integrated test run min Sample Calculation ET Dual train average 11 89 g 385 min PMR 60 x 11 89 38...

Page 111: ...culate emission factor for test run g dry kg of fuel burned ASTM E2780 equation 7 PMF ET MFTAdb Sample Calculation ET Dual train average 11 89 g MBdb 4 68 kg PMF 11 89 4 68 PMF 2 54 g kg Control No P...

Page 112: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Section 5 Labeling Owner s Manual 112 of 161...

Page 113: ......

Page 114: ...Bakeheart and Warmheart Wood Fired Cook Stove Owner s Manual OMNI Test Laboratories Inc 0224WS009S 0224WS009E...

Page 115: ...CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA THIS ROOM HEATER MUST BE CONNECTED TO A CHIMNEY COMPLYING WITH THE REQUIREMENTS FOR TY...

Page 116: ...LIGHTING YOUR ESSE COOK STOVE 11 REFUELLING 13 EMPTYING THE FIREBOX OF EXCESS ASH 13 COOKING ON YOUR COOK STOVE 14 REDUCED BURNING 17 FLUE DRAFT 17 CLEANING MAINTENANCE 17 REPLACING THE FIRE BRICKS 2...

Page 117: ...4 CHIMNEY FLUE 29 CHIMNEY HEIGHT 34 POSITIONING WITHIN A MASONRY FIREPLACE 35 FLOOR PROTECTION 36 WALL CLEARANCES CLEARANCE DISTANCES 36 FLUE DRAFT 37 COMMISSIONING 37 4 CONSUMABLE PARTS 39...

Page 118: ...of this manual and that the flue and chimney has been swept The cook stove is not suitable for use in a shared flue As you would expect when in use all parts of the stove become hot so always use the...

Page 119: ...ng wood only An extractor should not be fitted within the same room as the appliance Do not place tea towels or similar items on the handrail GETTING TO KNOW YOUR COOK STOVE Air Controller This is use...

Page 120: ...0 counter clockwise Please note when in use both of these catches will become hot so always use the supplied operating tool or glove to open and close them The operating tool or glove should also be u...

Page 121: ...Brush For cleaning ovens hotplate Firebox Shelf For cooking direct onto embers Oven Shelf For cooking within the oven Fireshield To direct heat away whilst cooking Please keep all of these items in a...

Page 122: ...e information see the Ventilation section within the Installation part of this manual FUEL Your ESSE stove has been designed to burn wood logs of appropriate quality and moisture content Approved fuel...

Page 123: ...h a moisture detector or purchasing it from a reputable fire wood specialist who is able to control the moisture content of their wood logs Your wood should be stacked safely so as to not allow absorp...

Page 124: ...x through a series of holes in two pipes located at the top of the firebox The amount of Tertiary Air is not adjustable but carefully positioned to help achieve improved efficiency and a clean burn Pi...

Page 125: ...flue and chimney Whilst lighting the fire do not leave your ESSE cook stove unattended until the fire is established the door is fully closed and you have adjusted the Air Controller to the appropria...

Page 126: ...lling should be undertaken whilst the flames on the current fuel are still established or you may experience excessive smoking If the current fire has died out reignite the fire with additional kindli...

Page 127: ...ate for cooking or keeping hot beverages soups or stews warm The Oven Bakeheart only When in use the oven is heated through heat transfer from the fire providing all round heat for perfect cooking As...

Page 128: ...ive graduated areas of heat The centre of the hotplate is positioned directly above the firebox so will be the hottest area and is perfect for boiling whilst the outer areas are ideal for simmering To...

Page 129: ...s warm Once up to temperature relatively small amounts of fuel are required to keep the cooking areas hot With this in mind resist the temptation to add excessive amounts of fuel to the firebox which...

Page 130: ...lation your installer should have taken a flue draft reading to ensure that it within the recommended range of 12 25 Pascals If your cook stove is burning wood logs quickly or adjusting the Air Contro...

Page 131: ...result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least once every two months duri...

Page 132: ...Do not use aggressive chemical cleaners as these can dull the finish Do not use aggressive scouring pads or brushes as this can scratch the surface Exterior painted surfaces The exterior of the cook...

Page 133: ...KS During the life of your cook stove the vermiculite firebricks will need replacing The part numbers are shown in the Consumable Parts section of this document The bottom and rear bricks can be repla...

Page 134: ...front of the cook stove 3 Remove the steel baffle and baffle insulation through the front of the cook stove 4 Remove the side panel by unscrewing the three screws at the rear of the cook stove and the...

Page 135: ...G THE FIRE GLASS During the life of your cook stove the fire door glass may need replacing Do not use the appliance if there is any sign of damage to the glass Care should be taken when replacing the...

Page 136: ...e a year typically before the stove season Where the appliance is used throughout the year we recommend more regular sweeping SAFE SHUTDOWN In the unlikely event of a chimney fire a fault occurring wi...

Page 137: ...arranty registration and receive a warranty upgrade to five years The warranty must be registered within 1 month of installation to qualify for the 5 year warranty The conditions of your warranty are...

Page 138: ...heck and remove any blockage Downdraft in flue Consult with your installer to add flue cowl or other solution Fire will not light Too little combustion air Increase the setting of the air controller W...

Page 139: ...appropriate access is provided for cleaning of the appliance flue pipe and chimney flue This appliance is suitable for intermittent operation but is not suitable for use in a shared flue system The ap...

Page 140: ...27 3 INSTALLATION INSTRUCTIONS INSTALLING THE HEATSHIELD Unit is supplied with a heat shield that is to be mounted to the wall BAKEHEART HEATSHIELD I BH 100 005US WARMHEART HEATSHIELD I WH 100 005US...

Page 141: ...28 3 INSTALLATION INSTRUCTIONS PRODUCT SPECIFICATION BAKEHEART WARMHEART ESSE cook stoves are hand crafted so small variations in size can occur...

Page 142: ...KING THE APPLIANCE The cook stove comes bolted and strapped to a pallet for simple and secure transportation To unpack first remove the strapping and packaging Then remove the two bolts holding the st...

Page 143: ...t as detailed within the Flue Draft section of this manual Take into consideration future access for maintenance and sweeping The flue must be capped have a cowl to prevent any ingress of rain A singl...

Page 144: ...tible wall Method A Using a minimum thickness 3 5 90mm brick and a 5 8 16mm minimum wall thickness clay liner construct a wall pass through The clay liner must conform to ASTM C315 Standard Specificat...

Page 145: ...l combustibles Use sheet metal supports fastened securely to wall surfaces on all sides to maintain the 9 229mm air space When fastening supports to chimney length do not penetrate the chimney liner t...

Page 146: ...hold the metal chimney connector See that the supports are fastened securely to wall surfaces on all sides Make sure fasteners used to secure the metal chimney connector do not penetrate the chimney f...

Page 147: ...r flue liner face A chimney connector shall not pass through an attic or roof space closet or similar concealed space floor or ceiling CHIMNEY HEIGHT A masonry chimney or a listed factory built chimne...

Page 148: ...Where a mantelpiece or beam of combustible material such as wood is used in the fireplace it should be a minimum of 36 920mm from the appliance In some situations it may be necessary to shield the bea...

Page 149: ...s of the appliance and have a total size as indicated USA Canada A 30 762mm 38 965mm B 34 864mm 48 5 1 232mm C 16 406mm 18 460mm D 0 0mm 8 203mm E 6 152mm 8 203mm E From edge of firebox opening to out...

Page 150: ...ue to allow for a flue draft reading to be taken When both the cook stove and chimney are warm a reading in a range between 1 25mm wg 12 Pa and 2 5mm wg 25 Pa should be expected Any readings significa...

Page 151: ...Installing engineer information Name Address Telephone number Commissioning checks To be completed signed for Flue draft reading taken and recorded Insert reading here Flue chimney setup appropriate Y...

Page 152: ...4 I WH 100 008US Rear RHS Brick 10 Glass Rope 2 5 I WH 100 108US Bottom Brick 11 500 IH 117 Ceramic Glass 6 I WH 100 109US Rear Brick 12 Glass Rope 1 The Bolster Lid Rope Seals will also need replacin...

Page 153: ...ESSE Engineering Ltd Long lng Barnoldswick Lancashire BB18 6BJ UK Tel 01282 813 235 Fax 01282 816 876 Website www esse com...

Page 154: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Appendix A Alt 125 E3053 Letter...

Page 155: ...proval to use the procedures and specifications found in ASTM Method E3053 17 a cord wood test method titled Standard Test Method for Determining Particulate Matter Emissions from Wood Heaters using C...

Page 156: ...The filter temperature must be maintained between 80 and 90 degrees F during testing 2 Filters must be weighed in pairs to reduce weighing error propagation see ASTM 2515 11 Section 10 2 1 Analytical...

Page 157: ...regarding this approval please contact Michael Toney of my staff at 919 541 5247 or toney mike epa gov cc Amanda Aldridge EPA OAQPS OID Adam Baumgart Getz EPA OAQPS OID Rafael Sanchez EPA OECA Michae...

Page 158: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Appendix B Firebox Volume...

Page 159: ......

Page 160: ...Esse Engineering Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Appendix C Revision History Table...

Page 161: ...ing Ltd Model WarmHeart BakeHeart Project Number 0224WS009E OMNI Test Laboratories Inc Date Project No Tech Evaluator Report Sect Summary of Changes 4 27 21 0224WS009E Bruce Davis All Original Report...

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