ESAB Warrior YardFeed 200 Instruction Manual Download Page 5

1 SAFETY PRECAUTIONS

0463 387 131

- 5 -

© ESAB AB 2015

FUMES AND GASES

Fumes and gases, can cause discomfort or harm, particularly in
confined spaces. Do not breathe fumes and gases. Shielding gases
can cause asphyxiation. Therefore:

1. Always provide adequate ventilation in the work area by natural or mechanical means.

Do not weld, cut or gouge on materials such as galvanised steel, stainless steel, copper,
zinc, lead beryllium or cadmium unless positive mechanical ventilation is provided. Do
not breathe in the fumes from these materials.

2. Do not operate near degreasing and spraying operations. The heat or arc can react with

chlorinated hydrocarbon vapours to form phosgene, a highly toxic gas and other irritant
gases.

3. If you develop momentary eye, nose or throat irritation while operating, this is an

indication that the ventilation is not adequate. Stop work and take the necessary steps to
improve ventilation in the work area. Do not continue to operate if physical discomfort
persists.

4. Refer to ANSI/ASC Standard Z49.1 (see listing below) for specific ventilation

recommendations.

5. WARNING: This product when used for welding or cutting, produces fumes or gases that

contain chemicals known to the State of California to cause birth defects and in some
cases cancer (California Health & Safety Code §25249.5 et seq.)

CYLINDER HANDLING

Cylinders, if mishandled, can rupture and violently release gas.
Sudden rupture of cylinder valve or relief device can injure or kill.
Therefore:

1. Use the proper gas for the process and use the proper pressure reducing regulator

designed to operate from the compressed gas cylinder. Do not use adaptors. Maintain
hoses and fittings in good condition. Follow the manufacturer's operating instructions for
mounting a regulator to a compressed gas cylinder.

2. Always secure cylinders in an upright position, by chain or strap, to suitable hand trucks,

undercarriages, benches, wall, post or racks. Never secure cylinders to work tables or
fixtures where they may become part of an electrical circuit.

3. When not in use, keep cylinder valves closed. Have valve protection cap in place if

regulator is not connected. Secure and move cylinders by using suitable hand trucks.

4. Locate cylinders away from heat, sparks and flames. Never strike an arc on a cylinder.
5. For additional information, refer to CGA Standard P-1, "Precautions for Safe Handling of

Compressed Gases in Cylinders", which is available from Compressed Gas Association,
1235 Jefferson Davis Highway, Arlington, VA 22202.

Summary of Contents for Warrior YardFeed 200

Page 1: ...Instruction manual 0463 387 131 US 20150918 Valid for serial no 528 xxx xxxx Warrior YardFeed 200 Warrior YardFeed 200w...

Page 2: ...5 OPERATION 13 5 1 Connections and control devices 14 5 2 Function 15 5 3 Wire feed pressure 16 5 4 Replacing and inserting wire 17 5 5 Changing feed rollers 17 6 MAINTENANCE 18 6 1 Inspection and cle...

Page 3: ...ffless trousers high topped shoes and a welding helmet or cap for protection to protect against arc rays and hot sparks or hot metal A flameproof apron may also be desirable as protection against radi...

Page 4: ...g work area cables torch electrode holder and power source 6 Make sure that all parts of your body are insulated from the workpiece and from earth 7 Do not stand directly on metal or the ground while...

Page 5: ...fumes or gases that contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health Safety Code 25249 5 et seq CYLINDER HANDLING Cylinders if mish...

Page 6: ...n good repair 6 Use equipment only for its intended purpose Do not modify it in any manner CAUTION ADDITIONAL SAFETY INFORMATION For more information on safe practices for electric arc welding and cut...

Page 7: ...operator and damage to the equipment 1 Anyone who uses the equipment must be familiar with its operation the location of emergency stops its function the relevant safety precautions welding and cuttin...

Page 8: ...nces CAUTION This product is solely intended for arc welding NOTE Dispose of electronic equipment at a recycling facility To conform with the European Directive 2012 19 EC on Waste Electrical and Elec...

Page 9: ...Warrior 400i CC CV Warrior 500i CC CV They are available in different versions see chapter ORDERING NUMBERS The wire feed units are sealed and contain a four wheel drive wire feed mechanism as well as...

Page 10: ...047 inch Cored wire 0 8 1 6 mm 0 031 0 063 inch Weight WYF 200 12 kg 26 5 lbs WYF 200w 12 2 kg 26 9 lbs Dimensions l w h 593 210 312 mm 23 3 8 3 12 28 inch Operating temperature 10 to 40 C 14 to 104...

Page 11: ...3 387 131 11 ESAB AB 2015 Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is intended for ind...

Page 12: ...The installation must be carried out by a professional WARNING When welding in an environment with increased electrical danger only power sources intended for this environment may be used These power...

Page 13: ...n moving the equipment use the handle intended for transportation Never pull the equipment by the welding torch WARNING Make sure the side panels are closed during operation WARNING Rotating parts can...

Page 14: ...tage 12 Connection for welding current from power source OKC 5 Display current A 13 Connection for shielding gas 6 Display voltage V 14 Connection for control cable from power source 7 Knob for settin...

Page 15: ...ook on the rear side of the feeder unit and the connection cable Safety contact switch 0 Welding OFF 1 Welding ON Heat ON accessory and welding OFF The bobbin area is heated so that the welding wire i...

Page 16: ...ch trigger switch is pressed The welding process then starts Releasing the trigger switch stops welding entirely and starts gas post flow 4 stroke With 4 stroke the gas pre flow starts when the weldin...

Page 17: ...rrs and sharp edges from the end of the wire before inserting it into the wire feed unit 4 Make sure that the wire goes properly into the feed roller s track and into the outflow nozzle or wire guide...

Page 18: ...replacement of worn parts in the mechanism of the wire feed should take place at regular intervals in order to achieve trouble free wire feeding Note that if pretensioning is set too hard this can re...

Page 19: ...5 and IEC EN 60974 10 Canadian standard CAN CSA E60974 5 and US standard ANSI IEC 60974 5 Upon completion of service or repair work it is the responsibility of the person s performing the work to ensu...

Page 20: ...DIAGRAM 0463 387 131 20 ESAB AB 2015 DIAGRAM Warrior Yard Feed 200...

Page 21: ...DIAGRAM 0463 387 131 21 ESAB AB 2015...

Page 22: ...ING NUMBERS Ordering no Denomination Type 0459 906 900 Warrior YardFeed 200 0459 906 901 Warrior YardFeed 200w with water cooling 0463 390 001 Spare parts list Instruction manuals and the spare parts...

Page 23: ...6 S2 0 8 S2 0459 052 002 Feed pressure rollers Fe Ss cored 0 8 1 0 V 0 8 S2 1 2 S2 0459 052 003 Feed pressure rollers Fe Ss cored 0 9 1 0 1 2 V 1 0 S2 1 2 S2 0459 052 013 Feed pressure rollers Fe Ss c...

Page 24: ...WEAR PARTS 0463 387 131 24 ESAB AB 2015...

Page 25: ...459 441 880 Gear adapter HI 13 0455 049 001 Inlet nozzle 3mm for 0 6 1 6mm Fe Ss Al and cored wire 0460 007 001 Inlet nozzle Long life for Fe Ss and cored wire HI 14 0458 999 001 Shaft Welding with al...

Page 26: ...WEAR PARTS 0463 387 131 26 ESAB AB 2015...

Page 27: ...f for welding gun Connection set air 50 mm 19 19 pole 0459 836 562 0459 836 563 0459 836 564 0459 836 565 0459 836 566 10 m 15 m 25 m 35 m 50 m Connection set water 50 mm 19 19 pole 0459 836 572 0459...

Page 28: ...EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 586...

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