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Table 2 - ST-21M Wire Feed Accessories

 

 

 

 Contact Tip  

 

Torch

Wire 

Wire 

Contact 

 (Threaded)  

Torch 

Inlet

Type 

Size 

Tube 

Long  Short 

Liner 

Guide

HARD 

.030 

— 

— 

 

632791 

690515 (.070) 

690516

 

.035 

996104 

632794  632793 

690515 

(.070) 

690516

 

.045 

996105 

632796  632795 

690514 

(.100) 

690516

 

.052 

996816 

948335  948308 

690514 

(.100) 

690516

 

1/16 

996106 

632798  632797 

690514 

(.100) 

690516

 

3/32 

996108 

— 

 

632800 

993844 (.140) 

690516

CORED (a) 

.045 

996105 

— 

 

632795 

690514 (.100) 

690516

 

.052 

996816 

— 

 

948308 

690514 (.100) 

690516

 

1/16 

996106 

— 

 

632797 

690514 (.100) 

690516

 

3/32 

996108 

— 

 

632800 

993844 (.140) 

690516

 

7/64 (c) 

— 

— 

 

633611 

— 

11N73

SOFT 

.030 

— 

— 

 

632791 

6271087 (.070) (b) 

690516

 

.035 

996104 

632794 

 

632793 

6271087 (.070) (b) 

690516

 

3/64 

996105 

632796  632795 

993843 

(.110) 

690516

 

1/16 

996106 

632798  632797 

993843 

(.110) 

690516

 

3/32 

996108 

— 

 

633611 

993901 (.138) 

690516

(a) Use No. 12M nozzle (P/N 997310) for cored wire.

(b) Also requires a support tube liner, (P/N 993901).

(c) A drawback to using this size wire is that a torch liner cannot be used and wire guide wear can occur. 

5. Power Cable.

 Customer supplied 4/0 power cable 

with connector lug (P/N 81F60).

6. Coolant Circulator

 - A unit capable of circulating 

coolant at the rate of 1 gpm at 50 psi is more than 

adequate for protecting the torch. The Coolant circula-

tor should be capable of providing at least 6400 BTU/

hr  cooling  capacity  at  40°C  ambient  temperature. 

The use of p/n 0560950312 TORCH Coolant 50% 

EG 1GAL is recommended in the coolant circulator.

NOTE: The circulator cannot be set up for solenoid 

valve shutoff.

Table 1 - ST-21M Nozzles

No. 8 .......................................................................598739*

No. 10 .....................................................................598721*

No. 10L (Long Length) ...........................................598891*

No. 12 ...................................................................... 633985

No. 12L (Long Length) ............................................ 639756

No. 12M (Med. Length) ........................................... 997310
No. 12 Spot ............................................................. 993757

* Requires Spatter Liner 633603.

B. OPTIONAL ACCESSORIES
1. Remote Mounting Accessories.

 If remote mount-

ing of torch is desired, conduit, conduit liner (if using 

aluminum wire), torch-to-conduit adaptor (61N59 and 

welding head wire outlet guide are required. Refer to 

Fig. 2 and Tables 3 and 4 for the proper accessories.)

2.  Cold Wire Accessories.

 After-market cold wire feed 

systems and accessories can be used with the ST-

21M. The torch body is 1-3/8" dia., a typical size for 

automatic torches, holders, and accessories.

3.  Centering Bushing, Part No. 994330

 (for use with 8 

and 10 nozzles). Eliminates any possibility of spatter 

bridging in the torch. This is accomplished by using 

this one-piece centering bushing/spatter liner in place 

of the two individual pieces normally used. Note that it 

can only be used at maximum currents of 350 amps 

with Argon or 550 amps with CO

2

.

Summary of Contents for ST-21M

Page 1: ...laced by removing the metal nozzle and unscrewing the tip Six metal nozzles one for spot welding use are available for use with this torch see Table 1 Nozzle sizes 8 and 10 require a spatter liner NOTE Due to the high electrical conductivity use of tap water or commercial anti freeze is NOT recom mended for torch cooling Use of the a coolant circulator using a specially formulated torch coolant P ...

Page 2: ...ubstances on the workpiece which might produce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use suchasagardenhose waterpail sandbucket orportable fire extinguisher Be sure you are trained in its use 5 Do not use equipment beyond its ratings For example overloaded welding cable can overheat and create a fire...

Page 3: ... flames Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Always have qualified personnel perform...

Page 4: ...de grue ou divers chemins électriques PRÉCAUTIONS DE SÉCURITÉ AVERTISSEMENT Ces règles de sécurité ont pour objet d assurer votre protection Veillez à lire et à observer les précautions énoncées ci dessous avant de monter l équipement ou de commercer à l utiliser Tout défaut d observation de ces précautions risque d entraîner des blessures graves ou mortelles 1 PROTECTION INDIVIDUELLE Les brûlures...

Page 5: ...de ventilation indiquées à l alinéa 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L ÉQUIPEMENT Un équipement entretenu de façon défectueuse ou inadéquate risque non seulement de réaliser un travail de mauvaise qualité mais chose plus grave encore d entraîner des dom mages corporels graves voire mortels en déclenchant des incendies ou des chocs électriques Observez par conséquent les précautions suiv...

Page 6: ...s more than adequate for protecting the torch The Coolant circula tor should be capable of providing at least 6400 BTU hr cooling capacity at 40 C ambient temperature The use of p n 0560950312 TORCH Coolant 50 EG 1GAL is recommended in the coolant circulator NOTE The circulator cannot be set up for solenoid valve shutoff Table 1 ST 21M Nozzles No 8 598739 No 10 598721 No 10L Long Length 598891 No ...

Page 7: ...9N15 None 1 16 690514 38V86 39V99 40V18 None 39N15 None 5 64 993844 38V89 40V01 None 62N17 None 3 32 993844 39V80 39V83 40V20 None 62N17 None 7 64 39V80 39V83 40V20 None 39N16 None SOFT 3 64 993901 38V89 40V01 42V74 29N13 05N57 1 16 39V80 39V83 40V20 42V75 29N13 12N75 3 32 39V80 39V83 40N20 42V73 29N13 05N58 Requires adaptor P N 61N59 in place of torch inlet guide tip on torch mounting bracket Con...

Page 8: ...h conduit liner installed if required is to be connected to torch and to wire outlet guide on welding head IV ADJUSTMENT AND OPERATION Before adjustments are made disengage the pressure roll to prevent wire from feeding and arcing to an acci dental ground To set the shielding gas flow rate press the weld start button to open the gas solenoid valve and adjust the flowmeter to the desired flow rate ...

Page 9: ...M type 1711 adhesive onto the fitting 3 Slide hose clamp 950626 supplied with hose as sembly over the new hose assembly 4 Push the new hose onto the short coolant connection tube of the torch body and tube assembly Position the hose clamp over the grooved section of the short tube 5 Crimp the ear of the hose clamp with pincers as il lustrated below 6 Rotate the hose clamp so that the ear is positi...

Page 10: ...ICE LINES MAY BE EXTENDED USING COUPLINGS 11N17 GAS 11N18 COOLANT 11N19 POWER COOLANT OUT AVAILABLE SERVICE LINES COOLANT HOSE 3 FT 20634 COOLANT HOSE 12 1 2 FT 40V76 COOLANT HOSE 25 FT 406196 GAS HOSE 3 FT 31504 GAS HOSE 12 1 2 FT 40V77 GAS HOSE 25 FT 34V38 POWER CABLE 12 1 2 FT 40V78 Fig 4 ST 21M Service Line Connection Diagram CAUTION Do not clean the liner while it is assembled in the conduit ...

Page 11: ...s proceed as follows 1 With power supply turned off disconnect all torch service lines 2 Remove nozzle contact tube and collet nut or contact tip 3 Loosen the two setscrews on locking nut 598787 and pull back torch barrel mounting bracket attached enough to allow the locking nut to rotate freely 4 Unscrew the locking nut from the nozzle body 633881 5 Pull nozzle body away from the wire guide assem...

Page 12: ... TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 843 664 5562 Fax 843 664 5548 Hours 7 30 AM to 4 00 PM EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Repair Estimates Repair Status Hours 7 30 AM ...

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