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3

FUMES AND GASES -- Fumes and 
gases, can cause discomfort or harm, 
particularly in confined spaces. Do 
not breathe fumes and gases. Shield-
ing gases can cause asphyxiation. 
Therefore:

1.  Always provide adequate ventilation in the work area by 

natural or mechanical means. Do not weld, cut, or gouge 
on materials such as galvanized steel, stainless steel, 
copper, zinc, lead, beryllium, or cadmium unless positive 
mechanical ventilation is provided. Do not breathe fumes 
from these materials.

2.  Do not operate near degreasing and spraying operations. 

The heat or arc rays can react with chlorinated hydrocarbon  
vapors to form phosgene, a highly toxic gas, and other 
irritant gases.

3.  If you develop momentary eye, nose, or throat irritation 

while operating, this is an indication that ventilation is not 
adequate. Stop work and take necessary steps to improve 
ventilation in the work area. Do not continue to operate if 
physical discomfort persists.

4.  Refer to ANSI/ASC Standard Z49.1 (see listing below) for 

specific ventilation recommendations.

5.  WARNING:  This product, when used for welding or 

cutting, produces fumes or gases which 
contain chemicals known to the State of 
California to cause birth defects  and, in 
some cases, cancer. (California Health & 

Safety Code 

§

25249.5 et seq.)

CYLINDER HANDLING -- Cylinders, if 
mishandled, can rupture and violently 
release gas. Sudden rupture of cylinder, 
valve, or relief device can injure or kill. 
Therefore:

1. 

Use the proper gas for the process 

and use the proper pressure reducing regulator designed 
to operate from the compressed gas cylinder. Do not use 
adaptors. Maintain hoses and fittings in good condition. 
Follow manufacturer's operating instructions for mounting 
regulator to a compressed gas cylinder.

2.  Always secure cylinders in an upright position by chain or 

strap to suitable hand trucks, undercarriages, benches, 
walls, post, or racks. Never secure cylinders to work tables 
or fixtures where they may become part of an electrical 
circuit.

3.  When not in use, keep cylinder valves closed. Have valve 

protection cap in place if regulator is not connected. Secure 
and move cylinders by using suitable hand trucks. Avoid 
rough handling of cylinders.

4.  Locate cylinders away from heat, sparks, and flames. 

Never strike an arc on a cylinder.

5.  For additional information, refer to CGA Standard P-1, 

"Precautions for Safe Handling of Compressed Gases 
in Cylinders", which is available from Compressed Gas 
Association, 1235 Jefferson Davis Highway, Arlington, VA 
22202.

EQUIPMENT MAINTENANCE -- Faulty or 
improperly maintained equipment can 
cause injury or death. Therefore:

1.  Always have qualified personnel perform 

the installation, troubleshooting, and maintenance work. 
Do not perform any electrical work unless you are quali-
fied to perform such work.

2.  Before performing any maintenance work inside a power 

source, disconnect the power source from the incoming 
electrical power.

3.  Maintain cables, grounding wire, connections, power cord, 

and power supply in safe working order. Do not operate 
any equipment in faulty condition.

4. Do not abuse any equipment or accessories.  Keep 

equipment away from heat sources such as furnaces, wet 
conditions such as water puddles, oil or grease, corrosive 
atmospheres and inclement weather.

5.  Keep all safety devices and cabinet covers in position and 

in good repair.

6.  Use equipment only for its intended purpose. Do not modify 

it in any manner.

ADDITIONAL SAFETY INFORMATION -- For 
more information on safe practices for electric 
arc welding and cutting equipment, ask your 
supplier for a copy of "Precautions and Safe 
Practices for Arc Welding,  Cutting and Goug-
ing", Form 52-529.

The following publications, which are available from the 
American Welding Society, 550 N.W. LeJuene Road, Miami, 
FL 33126, are recommended to you:
1.  ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
2.  AWS C5.1 - "Recommended Practices for Plasma Arc 

Welding"

3.  AWS C5.2 - "Recommended Practices for Plasma Arc 

Cutting"

4.  AWS C5.3 - "Recommended Practices for Air Carbon Arc 

Gouging and Cutting"

5.  AWS C5.5 - "Recommended Practices for Gas Tungsten 

Arc Welding“

6.  AWS C5.6 - "Recommended Practices for Gas Metal Arc 

Welding"“

7.  AWS SP - "Safe Practices" - Reprint, Welding Handbook.
8.  ANSI/AWS F4.1, "Recommended Safe Practices for Weld-

ing and Cutting of Containers That Have Held Hazardous 
Substances."

MEANING OF SYMBOLS - As used throughout 
this manual: Means Attention! Be Alert! Your 
safety is involved.

Means immediate hazards which, if 
not avoided, will result in immediate, 
serious personal injury or loss of life.

Means potential hazards which could 
result in personal injury or loss of life.

Means hazards which could result in 
minor personal injury.

Summary of Contents for ST-21M

Page 1: ...laced by removing the metal nozzle and unscrewing the tip Six metal nozzles one for spot welding use are available for use with this torch see Table 1 Nozzle sizes 8 and 10 require a spatter liner NOTE Due to the high electrical conductivity use of tap water or commercial anti freeze is NOT recom mended for torch cooling Use of the a coolant circulator using a specially formulated torch coolant P ...

Page 2: ...ubstances on the workpiece which might produce flammable or toxic vapors Do not do hot work on closed containers They may explode 4 Have fire extinguishing equipment handy for instant use suchasagardenhose waterpail sandbucket orportable fire extinguisher Be sure you are trained in its use 5 Do not use equipment beyond its ratings For example overloaded welding cable can overheat and create a fire...

Page 3: ... flames Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Always have qualified personnel perform...

Page 4: ...de grue ou divers chemins électriques PRÉCAUTIONS DE SÉCURITÉ AVERTISSEMENT Ces règles de sécurité ont pour objet d assurer votre protection Veillez à lire et à observer les précautions énoncées ci dessous avant de monter l équipement ou de commercer à l utiliser Tout défaut d observation de ces précautions risque d entraîner des blessures graves ou mortelles 1 PROTECTION INDIVIDUELLE Les brûlures...

Page 5: ...de ventilation indiquées à l alinéa 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L ÉQUIPEMENT Un équipement entretenu de façon défectueuse ou inadéquate risque non seulement de réaliser un travail de mauvaise qualité mais chose plus grave encore d entraîner des dom mages corporels graves voire mortels en déclenchant des incendies ou des chocs électriques Observez par conséquent les précautions suiv...

Page 6: ...s more than adequate for protecting the torch The Coolant circula tor should be capable of providing at least 6400 BTU hr cooling capacity at 40 C ambient temperature The use of p n 0560950312 TORCH Coolant 50 EG 1GAL is recommended in the coolant circulator NOTE The circulator cannot be set up for solenoid valve shutoff Table 1 ST 21M Nozzles No 8 598739 No 10 598721 No 10L Long Length 598891 No ...

Page 7: ...9N15 None 1 16 690514 38V86 39V99 40V18 None 39N15 None 5 64 993844 38V89 40V01 None 62N17 None 3 32 993844 39V80 39V83 40V20 None 62N17 None 7 64 39V80 39V83 40V20 None 39N16 None SOFT 3 64 993901 38V89 40V01 42V74 29N13 05N57 1 16 39V80 39V83 40V20 42V75 29N13 12N75 3 32 39V80 39V83 40N20 42V73 29N13 05N58 Requires adaptor P N 61N59 in place of torch inlet guide tip on torch mounting bracket Con...

Page 8: ...h conduit liner installed if required is to be connected to torch and to wire outlet guide on welding head IV ADJUSTMENT AND OPERATION Before adjustments are made disengage the pressure roll to prevent wire from feeding and arcing to an acci dental ground To set the shielding gas flow rate press the weld start button to open the gas solenoid valve and adjust the flowmeter to the desired flow rate ...

Page 9: ...M type 1711 adhesive onto the fitting 3 Slide hose clamp 950626 supplied with hose as sembly over the new hose assembly 4 Push the new hose onto the short coolant connection tube of the torch body and tube assembly Position the hose clamp over the grooved section of the short tube 5 Crimp the ear of the hose clamp with pincers as il lustrated below 6 Rotate the hose clamp so that the ear is positi...

Page 10: ...ICE LINES MAY BE EXTENDED USING COUPLINGS 11N17 GAS 11N18 COOLANT 11N19 POWER COOLANT OUT AVAILABLE SERVICE LINES COOLANT HOSE 3 FT 20634 COOLANT HOSE 12 1 2 FT 40V76 COOLANT HOSE 25 FT 406196 GAS HOSE 3 FT 31504 GAS HOSE 12 1 2 FT 40V77 GAS HOSE 25 FT 34V38 POWER CABLE 12 1 2 FT 40V78 Fig 4 ST 21M Service Line Connection Diagram CAUTION Do not clean the liner while it is assembled in the conduit ...

Page 11: ...s proceed as follows 1 With power supply turned off disconnect all torch service lines 2 Remove nozzle contact tube and collet nut or contact tip 3 Loosen the two setscrews on locking nut 598787 and pull back torch barrel mounting bracket attached enough to allow the locking nut to rotate freely 4 Unscrew the locking nut from the nozzle body 633881 5 Pull nozzle body away from the wire guide assem...

Page 12: ... TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 5 00 PM EST Performance Features Technical Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 843 664 5562 Fax 843 664 5548 Hours 7 30 AM to 4 00 PM EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Repair Estimates Repair Status Hours 7 30 AM ...

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