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Feed 304

© ESAB AB 2002

Wear parts   

- 22 -

bm34whj1

Item

Ordering no.

Denomination

Notes

Wire type

Wire dimensions

HI1

0455 072 002
0456 615 001

Intermediate nozzle
Intermediate nozzle

Fe, Ss & cored
Al

HI2

0469 837 880
0469 837 881

Outlet nozzle
Outlet nozzle

Fe, Ss & cored
Al

Ø 2.0 mm steel for 0.6-1.6 mm
Ø 2.0 mm plastic for 0.8-1.6 mm

HI3

0191 496 114

Key

HI4

0215 701 007

Locking washer

HI5a

0459 440 001

Motor gear euro

Drive gear

Item

Ordering no.

Denomination

Wire type

Wire dimensions

Groove

typ

Roller 

markings

HI5b

0459 052 001

Feed/pressure rollers

Fe, Ss & cored

Ø 0.6 & 0.8 mm

V

0.6 

S2

 & 0.8 

S2

0459 052 002

Feed/pressure rollers

Fe, Ss & cored

Ø 0.8 & 1,0 mm

V

0.8 

S2

 & 1.2 

S2

0459 052 003

Feed/pressure rollers

Fe, Ss & cored

Ø 0.9/1.0 & 1.2 mm

V

1.0 

S2

 & 1.2 

S2

0459 052 013

Feed/pressure rollers

Fe, Ss & cored

Ø 1.4 & 1.6 mm

V

1.4 

S2

 & 1.6 

S2

0458 825 001

Feed/pressure rollers

Cored

Ø 0.9/1.0 & 1.2 mm

V-Knurled

1.0 

R2

 & 1.2

 R2

0458 825 010

Feed/pressure rollers

Cored

Ø 1.2/1.2 mm

V-Knurled

1.2 

R2

 & 1.2

 R2

0458 825 002

Feed/pressure rollers

Cored

Ø 1.2 & 1.4 mm

V-Knurled

1.2 

R2

 & 1.4 

R2

0458 825 003

Feed/pressure rollers

Cored

Ø 1.6 mm

V-Knurled

1.6 

R2

 & 2.0 

R2

0458 824 001

Feed/pressure rollers

Al

Ø 0.8 & 0.9/1.0 mm

U

0.8 

A2

 & 1.0 

A2

0458 824 002

Feed/pressure rollers

Al

Ø 1.0 & 1.2 mm

U

1.0 

A2 

& 1.2 

A2

0458 824 003

Feed/pressure rollers

Al

Ø 1.2 & 1.6 mm

U

1.2 

A2 

& 1.6 

A2

Use only pressure and feed rollers marked 

A2

R2 

or

 S2

.

The rollers are marked with wire dimension in mm, some are also marked with inch.

Item

Ordering no.

Denomination

Notes

HI6

Washer

Ø 16/5x1

HI7

Screw

M4x12

HI8

Screw

M6x12

HI9

Washer

Ø 16/8.4x1.5

HI10

0469 838 001

Cover

HI11

0458 722 880

Axle and Nut

HI12

0459 441 880

Gear adapter

HI13

0455 049 001

Inlet nozzle

Ø 3mm for 0.6-1.6mm Fe, Ss, Al and cored wire

HI14

0458 999 001

Shaft

HI15

Nut

M10

HI16

0458 748 002

Insulating washer

HI17

0458 748 001

Insulating bushing

Item

Ordering no.

Denomination

Wire type

Wire dimensions

HI18

0156 602 001

Inlet nozzle

Fe, Ss, Al & Cored

Ø 2 mm plastic for 0.6-1.6 mm

Welding with aluminium wire

In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be
used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate
wear parts.

Summary of Contents for Origo M13 Feed 304

Page 1: ...GB Valid for serial no 620 xxx xxxx 917 xxx xxxx 0459 162 101 GB 20120621 Origo M13 Feed 304 Feed 484 Instruction manual...

Page 2: ...2...

Page 3: ...ntrol devices 9 5 2 Water connection 9 5 3 Starting procedure 9 5 4 Function explanations 10 5 5 Wire feed pressure 11 5 6 Changing loading wire Feed 304 12 5 7 Changing loading wire Feed 484 12 5 8 C...

Page 4: ...s unprotected when the arc is struck 3 The workplace must S be suitable for the purpose S be free from drafts 4 Personal safety equipment S Always wear recommended personal safety equipment such as sa...

Page 5: ...ars Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSELF AND OTHERS Dispose of electronic equipmen...

Page 6: ...m min 0 0 5 s 0 5 1 s OFF or ON 2 stroke or 4 stroke 1 9 25 0 m min 0 0 5 s 0 5 1 s OFF or ON 2 stroke or 4 stroke Gun connection EURO EURO Max diameter wire bobbin 300 mm 440mm 300 mm 440mm Wire dim...

Page 7: ...y solid objects or water Equipment marked IP23 is designed for indoor and outdoor use 4 INSTALLATION The installation must be carried out by a professional WARNING When welding in an environment with...

Page 8: ...rning the red knob as shown on the warning label attached next to the hub WARNING Rotating parts can cause injury take great care WARNING Risk of crushing when replacing the wire bobbin Do not use saf...

Page 9: ...ng gun 16 Connection for shielding gas NOTE Display digital instrument and cooling water connections only available on certain models ELP ESAB Logic Pump see point 5 2 5 2 Water connection When connec...

Page 10: ...e solidifying pro cess Fig 1 After welding without crater filling Figure 2 shows that the arc continues to give off a certain amount of heat while the weld pool is solidifying This chang es the solidi...

Page 11: ...ure of the wire feeder s pressure rollers It is important that the pressure is not too great Fig 1 Fig 2 To check that the feed pressure is set correctly you can feed out the wire against an insulated...

Page 12: ...Straighten out the new wire 10 20 cm File away burrs and sharp edges from the end of the wire before inserting it into the wire feed unit S Make sure that the wire goes properly into the feed roller...

Page 13: ...ce no one or two driving washers between the outer washer and the feed roller Note When replacing the pressure rollers 8 the entire bogie is replaced 6 MAINTENANCE Regular maintenance is important for...

Page 14: ...NB Turn both springs the same amount Welding gun S The welding gun s wear parts should be cleaned and replaced at regular intervals in order to achieve trouble free wire feed Blow the wire guide clea...

Page 15: ...15 p...

Page 16: ...ESAB AB 2002 Diagram 16 bm34e11a Feed 304 M13 valid for serial no 620 xxx xxxx Feed 484 M13 valid for serial no 620 xxx xxxx and 917 xxx xxxx...

Page 17: ...ESAB AB 2002 17 bm34e11a...

Page 18: ...ESAB AB 2002 18 bm34e11a Feed 304 M13 valid for serial no 917 xxx xxxx...

Page 19: ...ESAB AB 2002 19 bm34e11a...

Page 20: ...20 p...

Page 21: ...isplay US version 0459 116 464 Origot Feed 304 M13 with water cooling 0459 114 893 0459 116 893 Origot Feed 304 M13 with water cooling and display 0459 114 894 0459 116 874 Origot Feed 484 M13 0459 11...

Page 22: ...ollers Cored 1 2 1 4 mm V Knurled 1 2 R2 1 4 R2 0458 825 003 Feed pressure rollers Cored 1 6 mm V Knurled 1 6 R2 2 0 R2 0458 824 001 Feed pressure rollers Al 0 8 0 9 1 0 mm U 0 8 A2 1 0 A2 0458 824 00...

Page 23: ...Feed 304 ESAB AB 2002 23 bm34whj1...

Page 24: ...1 6 1 0 1 2 1 6 U U4 Item Ordering no Denomination Notes HK3 0156 707 001 Distance washer HK4 0156 707 002 Adjustment spacer HK5 Screw M5x20 HK6 Screw M5x16 HD Heavy Duty Item Ordering no Denominatio...

Page 25: ...ensions HK14 0156 602 001 0156 602 002 0332 318 001 0332 318 002 Inlet nozzle Inlet nozzle Inlet nozzle HD Inlet nozzle HD Fe Ss Al Cored Fe Ss Al Cored Fe Ss Cored Fe Ss Cored 2 mm plastic for 0 6 1...

Page 26: ...obbin cover plastic 300mm 0458 674 880 1 Bobbin cover metal 300mm 0459 431 880 1 2 Bobbin holder Adapter for 5 kg bobbin 0458 704 880 0455 410 001 1 Adapter for 440 mm bobbin 0459 233 880 1 2 Lifting...

Page 27: ...act 0458 703 880 0349 302 303 F102 440 880 1 Wheel kit 0458 707 880 1 Strain relief for welding gun 0457 341 881 Strain relief bracket for connection set 0459 234 880 Push button for cold wire feed or...

Page 28: ...Feed 304 Feed 484 ESAB AB 2002 28 bm34a11a Remote cable 23 pole 8 pole 5 m 0459 553 880 Digital Volt Ampere meter 0455 173 882 Counter balance device includes mast and counter balance 0458 705 880...

Page 29: ...3 0459 836 894 0459 836 895 Connection set for 500 A power sources 1 7 m 5 m 10 m 15 m 25 m 35 m 1 7 m water 5 m 10 m water 15 m water 25 m water 35 m water 0469 836 890 0469 836 891 0469 836 892 0469...

Page 30: ...Self cooled with RS3 Remote 3 step program switch Type Ordering no Max welding current Wire dimensions Hose length 3 m Hose length 4 5 m CO2 Mix Ar PSF 250 0469 798 882 0469 798 883 250A 60 225A 60 0...

Page 31: ...31 notes NOTES...

Page 32: ...34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Di...

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