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© ESAB AB 2003

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bm33d1ea

1

SAFETY

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be ob­
served in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the equip­
ment. Incorrect operation of the equipment may lead to hazardous situations which can result in in­
jury to the operator and damage to the equipment.

1.

Anyone who uses the equipment must be familiar with:

its operation

location of emergency stops

its function

relevant safety precautions

welding  and cutting

2.

The operator must ensure that:

no unauthorised person is stationed within the working area of the equipment when it is
started up.

no-one is unprotected when the arc is struck

3.

The workplace must:

be suitable for the purpose

be free from drafts

4.

Personal safety equipment

Always wear recommended personal safety equipment, such as safety glasses, flame-proof
clothing, safety gloves.

Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.

5.

General precautions

Make sure the return cable is connected securely.

Work on high voltage equipment 

may only be carried out by a qualified electrician.

Appropriate fire extinquishing equipment must be clearly marked and close at hand.

Lubrication and maintenance must 

not 

be carried out on the equipment during operation.

ESAB can provide you with all necessary welding protection and accessories.

CAUTION

Read and understand the instruction manual before
installing or operating.

CAUTION

Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low-voltage supply system.
There may be potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.

GB

Summary of Contents for Origo M 12 Feed 304

Page 1: ...GB Valid for serial no 620 xxx xxxx 917 xxx xxxx 0459 161 101 GB 20120621 Origo M12 Feed 304 Feed 484 Instruction manual...

Page 2: ...2...

Page 3: ...ntrol devices 9 5 2 Water connection 9 5 3 Starting procedure 9 5 4 Function explanations 10 5 5 Wire feed pressure 11 5 6 Changing loading wire Feed 304 11 5 7 Changing loading wire Feed 484 11 5 8 C...

Page 4: ...ected when the arc is struck 3 The workplace must be suitable for the purpose be free from drafts 4 Personal safety equipment Always wear recommended personal safety equipment such as safety glasses f...

Page 5: ...e fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing Protect your ears Use earmuffs or other hearing protection Warn bystanders of the ris...

Page 6: ...ings data Wire feed speed Burnback time Creep start 2 4 stroke 1 9 25 0 m min 0 0 5 s OFF or ON 2 stroke or 4 stroke 1 9 25 0 m min 0 0 5 s OFF or ON 2 stroke or 4 stroke Welding gun connection EURO E...

Page 7: ...gned for indoor use 4 INSTALLATION The installation must be carried out by a professional CAUTION This product is intended for industrial use In a domestic environment this product may cause radio int...

Page 8: ...rning the red knob as shown on the warning label attached next to the hub WARNING Rotating parts can cause injury take great care WARNING Risk of crushing when replacing the wire bobbin Do not use saf...

Page 9: ...NOTE Cooling water connections only available on certain models ELP ESAB Logic Pump see point 5 2 5 2 Water connection When connecting a water cooled welding gun the power source s main power supply...

Page 10: ...o the contact tip Creep start Creep start means that the wire is fed at low speed until it comes into electrical contact with the workpiece and then the speed increases to the set speed 2 stroke With...

Page 11: ...anel Disconnect the pressure sensor by folding it backwards the pressure rollers slide up Straighten out the new wire 10 20 cm File away burrs and sharp edges from the end of the wire before inserting...

Page 12: ...for the required track towards you 5 9 Changing feed rollers on Feed 484 Open the side panel Press down and pull the pressure device 1 towards you and up Pull out the bogie 2 Undo the socket head cap...

Page 13: ...ust the brake hub so that wire is slightly slack when wire feed stops Adjusting the braking torque Turn the red handle to the locked position Insert a screwdriver into the springs in the hub Turn the...

Page 14: ...ESAB AB 2003 Diagram 14 bm33e11a Feed 304 M12 and Feed 484 M12 valid for serial no 620 xxx xxxx...

Page 15: ...ESAB AB 2003 15 bm33e11a...

Page 16: ...ESAB AB 2003 16 bm33e11a Feed 304 M12 valid from serial no 917 xxx xxxx...

Page 17: ...ESAB AB 2003 17 bm33e11a...

Page 18: ...18 p...

Page 19: ...o Feed 304 M12 0459 114 882 0459 116 882 Origo Feed 304 M12 with water cooling 0459 114 892 0459 116 892 Origo Feed 484 M12 0459 114 982 Origo Feed 484 M12 with water cooling 0459 114 992 0459 116 992...

Page 20: ...ollers Cored 1 2 1 4 mm V Knurled 1 2 R2 1 4 R2 0458 825 003 Feed pressure rollers Cored 1 6 mm V Knurled 1 6 R2 2 0 R2 0458 824 001 Feed pressure rollers Al 0 8 0 9 1 0 mm U 0 8 A2 1 0 A2 0458 824 00...

Page 21: ...Feed 304 ESAB AB 2003 21 bm33whj1...

Page 22: ...ller Cored 2 4 2 4 not used not used V Knurled 4 0366 966 893 Feed Roller Cored 1 2 1 2 1 2 1 2 V Knurled 045 0366 966 894 Feed Roller Cored 1 6 1 6 1 6 1 6 V Knurled 1 16 0366 966 885 Feed Roller Al...

Page 23: ...2 4 mm copper for 1 2 2 0 mm 4 mm copper for 2 4 mm Item Ordering no Denomination Note HK10 0215 702 708 Locking washer HK11 Nut M10 HK12 0458 748 002 Insulating washer HK13 0458 748 001 Insulating bu...

Page 24: ...Feed 484 ESAB AB 2003 24 bm33whk1...

Page 25: ...obbin cover plastic 300mm 0458 674 880 1 Bobbin cover metal 300mm 0459 431 880 1 2 Bobbin holder Adapter for 5 kg bobbin 0458 704 880 0455 410 001 1 Adapter for 440 mm bobbin 0459 233 880 1 2 Lifting...

Page 26: ...Pac 0458 703 880 0349 302 303 F102 440 880 1 Wheel kit 0458 707 880 1 Strain relief for welding gun 0457 341 881 Strain relief bracket for connection set 0459 234 880 Push button for cold wire feed or...

Page 27: ...ESAB AB 2003 27 bm33a11a Remote cable 23 pole 8 pole 5 m 0459 553 880 Extension cable for remote control 23 pole 8 m 16 m 0467 197 880 0467 197 881 Counter balance device includes mast and counter bal...

Page 28: ...3 0459 836 894 0459 836 895 Connection set for 500 A power sources 1 7 m 5 m 10 m 15 m 25 m 35 m 1 7 m water 5 m 10 m water 15 m water 25 m water 35 m water 0469 836 890 0469 836 891 0469 836 892 0469...

Page 29: ...Self cooled with RS3 Remote 3 step program switch Type Ordering no Max welding current Wire dimensions Hose length 3 m Hose length 4 5 m CO2 Mix Ar PSF 250 0469 798 882 0469 798 883 250A 60 225A 60 0...

Page 30: ...30 notes NOTES...

Page 31: ...31 notes NOTES...

Page 32: ...34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Di...

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