ESAB MT-300GL Instruction Manual Download Page 4 | Manualshive

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TABLE OF CONTENTS

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Summary of Contents for MT-300GL

Page 1: ...MT 300GL MT 400GL MT 500GL Cool Grip Gasless Flux Cored Guns Instruction Manual F 15 497 A 04 2005...

Page 2: ...e responsibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a ser vice facility designated by...

Page 3: ...Amperage Rating 18 2 3 Gooseneck Dimensions 18 2 4 Assemblies Accessories 18 3 0 Installation 19 3 1 Liner Installation 19 3 2 Gun Installation 20 3 3 Wire Feeder Euro Adapter 20 3 4 Front End Parts...

Page 4: ...4 TABLE OF CONTENTS...

Page 5: ...ont of clothing 5 Protect other personnel from arc rays and hot sparks with a suitable non ammable partition or curtains 6 Usegogglesoversafetyglasseswhenchippingslag orgrinding Chippedslagmaybehotand...

Page 6: ...ExposuretoEMFmayhaveotherhealthe ectswhich are unknown 3 Welders should use the following procedures to minimize exposure to EMF A Route the electrode and work cables together Secure them with tape wh...

Page 7: ...available from Compressed Gas Association 1235 Je erson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Alwayshav...

Page 8: ...Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances MEANING OF SYMBOLS As used throughout this manual Means Atten tion Be Alert Your safety is involved Meansimmed...

Page 9: ...ayos del arco y chis pascalientesconunacortina adecuadano amable como divisi n 6 Usecaretaprotectoraadem sdesusgafasdesegu ridad cuando est removiendo escoria o puliendo La escoria puede estar calient...

Page 10: ...2 Exponerseacamposelectromagn ticos EMF puede causar otros efectos de salud a n desconocidos 3 Los soldadores deber n usar los siguientes proced imientos para minimizar exponerse al EMF A Mantenga el...

Page 11: ...ENIMIENTO DEL EQUIPO Equipo defectuoso o mal mantenido puede cau sar da o o muerte Por lo tanto 1 Siempre tenga personal cuali cado para efec tuar l a instalaci n diagn stico y mantenimiento del equip...

Page 12: ...n Est Alerta Se trata de su seguridad Signi ca riesgo inmediato que de no ser evadido puede resultar inmediatamente en serio da o personal o la muerte Signi ca el riesgo de un peligro potencial que p...

Page 13: ...ion Ils r capitulent les informations de pr caution provenant des r f rences dans la section desInformationsdes curit suppl mentaires Avantde proc der l installationoud utiliserl unit assurez vous de...

Page 14: ...laise persiste 4 Consultez ANSI ASC Standard Z49 1 la page suivante pour des recommandations sp ci ques concernant la ventilation 1 Assurez vous que le ch ssis de la source d alimentation est branch a...

Page 15: ...ntenant des chimiques consi d resparl tatdelaCaliforniecomme tant une cause des malformations cong nitales et dans certains cas du cancer California Health Safety Code 25249 5 et seq MANIPULATION DES...

Page 16: ...n Soyez vigilant Votre s curit est en jeu Signi e un danger imm diat La situation peut entra ner des blessures graves ou mortelles Signi eundangerpotentielquipeutentra nerdes blessures graves ou morte...

Page 17: ...N FEATURES MT 300GL MT 400GL MT 500GL SECTION 2 DESCRIPTION Thank you for selecting the ESAB Cool Grip Fluxcored Gasless Gun It is made from durable materials and components engineered to perform in a...

Page 18: ...45 7 75 196 9mm 4 101 6mm 952953 500A 3 95 100 3mm 60 7 57 192 3mm 4 101 6mm 952954 500A 5 58 141 7mm 80 7 14 181 4mm 4 101 6mm Each of the following guns have a shock washer tip adaptor nozzle insula...

Page 19: ...LLATION STEP 1 Ensure power source is o and torch is re moved from feeder before proceeding Remove insulator nozzle tip and tip adaptor and loosen liner set screw using 5 64 2 mm Allen wrench supplied...

Page 20: ...WIRE FEEDER EURO ADAPTOR ASSEMBLY for ESAB MIG 35 or DIGIMIG Wire Feeders Gun Euro Connector Wire Feeder Euro Connector EURO ADAPTOR ASSEMBLY Part Number 20572 Use this adaptor assembly when connectin...

Page 21: ...toward the gooseneck Tighten until retainer and shock washer are secure Install contact tip and tighten using pliers See chart below for corrent contact tip Note Contact Tips manufactured by ESAB Tre...

Page 22: ...22 SECTION 3 INSTALLATION...

Page 23: ...nd insert mounting screws Start both screws rst before tightening with 5 16 nut driver to even alignment IMPORTANT Use manufacturers screws to ensure proper length hardness and tolerance Twist handle...

Page 24: ...d STEP 1 Internal threads 3 8 x 24 front end only External threads 9 16 x 18 both ends Insert gooseneck up to shoulder in body Align gooseneck radius between switch housing mounting holes on body for...

Page 25: ...ess Fluxcored Gun and parts are warranted to be free of defects in material and or workmanship for 90 days If within that period any ESAB Gun part is found to be defective under normal and recommended...

Page 26: ...8004427 Euro Handle 0558004429 Euro Body 952970 Hand Nut 952664 Handle 952969 Terminal Housing 0558001632 Spacer Euro A C 0558001633 6 3 4 2 1 14 13 5 7 9 spring on 0558004426 only Euro assembly new 0...

Page 27: ...ro Handle 0558004429 Euro Body 952970 Hand Nut 952664 Handle 952969 Terminal Housing 0558001632 Spacer Euro A C 0558001633 6 3 4 2 1 14 13 5 7 9 8 10 11 12 15 19 Euro assembly new 0558004426 complete...

Page 28: ...assembly old 0558004426 can replace all Hand Nut 0558004428 Euro Body 0558004427 Euro Handle 0558004429 Euro Body 952970 Hand Nut 952664 Handle 952969 Terminal Housing 0558001632 Spacer Euro A C 05580...

Page 29: ...29 SECTION 5 REPLACEMENT PARTS...

Page 30: ...30 NOTES...

Page 31: ...31 REVISION HISTORY Revision A 04 2005 Updated format added euro assembly views to replacement parts section 1...

Page 32: ...Fax 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 5864 Hours 7 30 AM to 4 00 PM EST Training School Informati...

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