ESAB MobileFeed 301 AVS Instruction Manual Download Page 31

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ORDERING NUMBERS

0558 012 634

- 31 -

ORDERING NUMBERS

Each MobileFeed wire feeder includes gas solenoid and dual groove feed rolls.

Ordering Number Denomination

Notes

0558 102 207

MobileFeed 301 AVS

0558 102 222

MobileFeed 301 AVS w/remote CE, Remote voltage control works with

Warrior PS only.

Technical documentation is available on the Internet at:

www.esab.com.

Summary of Contents for MobileFeed 301 AVS

Page 1: ...Instruction manual 0558 012 634 GB 20160229 Valid for serial no WxxK533xxxx MobileFeed 301 AVS...

Page 2: ......

Page 3: ...ly connections 13 5 OPERATION 15 5 1 Overview 15 5 2 Connections and control devices 16 5 3 Operating procedures 19 5 3 1 Operating safety precautions 19 5 3 2 Setting a welding procedure 20 5 3 3 Wel...

Page 4: ...precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All wor...

Page 5: ...andards Do not touch live electrical parts or electrodes with bare skin wet gloves or wet clothing Insulate yourself from earth and the workpiece Ensure your working stance is safe FUMES AND GASES Can...

Page 6: ...of electronic equipment at the recycling facility In observance of European Directive 2012 19 EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law ele...

Page 7: ...AVS is available with two connections EURO and TWECO A remote option is available with the Warrior power source requires software update to the power source The unit is designed for use with hard soft...

Page 8: ...ty cycle 250 A at 100 duty cycle Maximum gas inlet pressure 75 psi 5 2 Bar Wire diameters Hard 030 0 8 mm 035 0 9 mm 045 1 2 mm 052 1 4 mm 1 16 1 6 mm Soft 035 0 9 mm 3 64 1 2 mm 1 16 1 6 mm Cored 030...

Page 9: ...by the torch during operation the unit must be secured Alternatively it can be operated in horizontal position B if conditions permit 4 2 Selection of drive rolls and guide tubes WARNING When the wire...

Page 10: ...the knurled screw 3 while holding the drive roll 4 3 Check and install the correct guide tubes 4 Keep or replace the drive roll 4 with the required size the designation is marked on the side of the ro...

Page 11: ...ource and the wire feeder 2 Release the pressure roll assembly lever and lift the pressure roll assembly up 3 Check that the drive roll groove position and wire guides are correct 4 Feed the wire from...

Page 12: ...mm allen key and turn the drag adjusting screw 1 counterclockwise 4 7 Torch connection CAUTION Make sure the chosen torch has the correct rating for the welding current to be used has the correct size...

Page 13: ...e power source Uninsulated cable and parts can arc when contacting a grounded surface The arc may damage eyes or start a fire Body contact with an uninsulated weld cable connector or uncovered conduct...

Page 14: ...surface The welding wire becomes electrically hot when the secondary contactor is closed Keep fingers clear of the drive rolls they will start turning when the torch trigger is pressed 9 If gas shield...

Page 15: ...ving the equipment use handle intended for transportation Never pull the equipment by the welding torch CAUTION Before threading the wire make sure the chisel point and burrs have been removed from th...

Page 16: ...the welding current Turning the knob clockwise increases the welding current turning it counterclockwise decreases the welding current When the wire feeder is connected to a constant current CC type...

Page 17: ...ower source is being used The power source voltage is then read on the MobileFeed display for wire feed speed and voltage Display for wire feed speed and voltage The digital display shows the wire fee...

Page 18: ...The gas flows as long as the switch is pushed There is no need for welding voltage or wire feed start If the wire has been threaded through torch and contact tip simply operate the jog button or cut o...

Page 19: ...ing arc and the possibility of drawing an arc before the helmet is lowered over the face the operator should wear flash goggles with filter lenses under his helmet The helmet filter plate should be sh...

Page 20: ...djusting or replacing electrodes WARNING When the power switch is ON and the torch trigger is pushed the electrode wire becomes electrically hot and the wire feed rolls are activated Do not touch the...

Page 21: ...e Diameter Wire Feed Speed inch min m min 200 5 1 250 6 35 300 7 6 350 8 9 400 10 2 450 11 4 500 12 7 045 28 V 250 A 29 V 260 A 30 V 270 A 32 V 300 A 32 V 350 A 052 29 V 275 A 29 V 300 A 30 V 325 A 1...

Page 22: ...tage control in the wire feeder 3 Read the wire feed speed at the top of the column in the Weld data table for the chosen wire type diameter and arc voltage weld current 4 Use the Weld data table to d...

Page 23: ...ESAB AB 2016 5 3 6 Shutdown 1 Release the torch trigger switch to break the arc 2 When leaving the equipment unattended always turn off and disconnect all power to the equipment and turn off the shie...

Page 24: ...cularly in areas where conductors enter equipment The electrode wire and all metal parts in contact with it are electrically energized while welding Inspect these parts periodically for defective insu...

Page 25: ...lure 3 Isolate trouble to one part of the welding installation primary power supply power source wire feeder or wire guide train casing drive rolls liners and contact tip If this inspection indicates...

Page 26: ...IEC EN 60974 5 and IEC EN 60974 10 On completion of service or repair work it is the responsibility of the person s performing the work to ensure that the product still complies with the requirements...

Page 27: ...WIRING DIAGRAM 0558 012 634 27 ESAB AB 2016 WIRING DIAGRAM...

Page 28: ...Wire diameter inch mm Roll Qty 1 29 Outlet Guide Tube Euro Qty 1 Center Guide Qty 1 26 Inlet Guide Qty 1 27 030 0 8 0000 021 160 0558 001 077 0558 001 757 0558 001 758 035 0 9 0369 557 004 0558 001 0...

Page 29: ...m 11 1 0558 001 748 Spring bogie auto lift 12 1 0558 001 749 Spring to pressure arm auto lift 13 2 0558 003 538 Spacer tube small 14 2 0558 003 539 Spacer tube big 15 1 0558 001 752 Spacer tube pressu...

Page 30: ...WEAR PARTS CE PRODUCTS 0558 012 634 30 ESAB AB 2016...

Page 31: ...eder includes gas solenoid and dual groove feed rolls Ordering Number Denomination Notes 0558 102 207 MobileFeed 301 AVS CE 0558 102 222 MobileFeed 301 AVS w remote CE Remote voltage control works wit...

Page 32: ...urces Requires remote option in feeder 0558 102 197 Cable Remote MF201 301 7 5 m 0558 102 198 Cable Remote MF201 301 15 m 0558 102 199 Cable Remote MF201 301 30 m 0160 361 881 OKC50 Connectors 2 in 50...

Page 33: ...ACCESSORIES 0558 012 634 33 ESAB AB 2016...

Page 34: ...Henares MADRID Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWI...

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