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ESAB Mig 4004i, Instruction Manual

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ESAB Mig 4004i Instruction Manual Download Page 10

4 INSTALLATION

0463 279 001

- 10 -

© ESAB AB 2015

4

INSTALLATION

The installation must be carried out by a professional.

CAUTION!

This product is intended for industrial use. In a domestic environment this product
may cause radio interference. It is the user's responsibility to take adequate
precautions.

4.1

Location

Position the welding power source such way that its cooling air inlets and outlets are not
obstructed.

4.2

Lifting instruction

Summary of Contents for Mig 4004i

Page 1: ...Instruction manual 0463 279 001 GB 20151211 Valid for 145 xxx xxxx 211 xxx xxxx Mig 4004i Mig 5004i...

Page 2: ......

Page 3: ...of welding and return cable 15 5 4 Turning the power source on off 15 5 5 Fan control 16 5 6 Overheating protection 16 5 7 Remote control unit 16 5 8 VRD Voltage Reducing Device 16 5 9 MIG MAG and FCA...

Page 4: ...ions welding and cutting or other applicable operation of the equipment 2 The operator must ensure that no unauthorised person is stationed within the working area of the equipment when it is started...

Page 5: ...ct welding screen and filter lens and wear protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no infl...

Page 6: ...ion in accordance with national law electrical and or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the equipment...

Page 7: ...re FCAW S and for welding with coated electrodes MMA The power sources are intended for use with the wire feed unit Feed 3004 4804 ESAB s accessories for the product can be found in the ACCESSORIES ch...

Page 8: ...V 500 A 40 V 80 duty cycle 400 A 36 V 100 duty cycle 350 A 34 V 350 A 34 V Power factor at maximum current 0 93 0 95 Efficiency at maximum current 89 89 Open circuit voltage VRD function inactivate1...

Page 9: ...thout overloading The duty cycle is valid for 40 C 104 F Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment...

Page 10: ...TION This product is intended for industrial use In a domestic environment this product may cause radio interference It is the user s responsibility to take adequate precautions 4 1 Location Position...

Page 11: ...ual to Sscmin at the interface point between the user s supply and the public system It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution...

Page 12: ...nimum cable areas Mig 4004i Mig 5004i Mains voltage 380 440V 10 3 50 60 Hz Mains cable area 4G4 mm2 4G6 mm2 Phase current Ieff Uin 380 V 21 A 27 A Fuse anti surge 25 A 35 A Fuse Type C MCB surge 32 A...

Page 13: ...ed circuit board has to be moved and placed on the correct pin See picture above This operation has to be made by persons who have appropriate electrical knowledge Change of mains cable If the mains c...

Page 14: ...OPERATION General safety regulations for handling the equipment can be found in the SAFETY chapter of this manual Read it through before you start using the equipment WARNING Secure the equipment part...

Page 15: ...inal for connecting welding and return cables The output to which the welding cable is connected depends on the welding method or type of electrode used Connect the return cable to the other output on...

Page 16: ...efore activation When the remote control unit is activated the panel on the wire feed unit is inactive 5 8 VRD Voltage Reducing Device The VRD function ensures that the open circuit voltage does not e...

Page 17: ...d cleaning Check regularly that the power source is free from dirt The power source should be regularly blown clean using dry compressed air at reduced pressure More frequently in dirty environments O...

Page 18: ...ed during welding Check whether the thermal overload trip has operated indicated by the orange lamp on the front Check the main power supply fuses The thermal overload trips operate frequently Check t...

Page 19: ...nal and European standards IEC EN 60974 1 and IEC EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to...

Page 20: ...DIAGRAM 0463 279 001 20 ESAB AB 2015 DIAGRAM...

Page 21: ...04i 0465 155 880 Welding power source Mig 5004i 0459 839 071 Spare parts list Mig 4004i Mig 5004i 0740 800 217 Service manual Mig 4004i Mig 5004i 0462 305 001 Instruction manual Cooling unit COOL 1 04...

Page 22: ...SPARE PARTS LIST 0463 279 001 22 ESAB AB 2015 SPARE PARTS LIST Item Ordering no Denomination 1 0462 197 001 Dust filter...

Page 23: ...r balance device 0461 310 880 Trolley adapter kit For fitting of power sources Mig 4004i and Mig 5004i to trolley 0460 565 880 0460 946 880 Stabilizer kit for counter balance 1 0463 125 880 Trolley br...

Page 24: ...4804 MA23 Feed 4804 U6 with water Feed 4804 MA23 with water Feed 4804 MA24 Feed 4804 MA24 with water 0462 300 880 Cooling unit COOL 1 Connection set 70 mm2 10 pole cable plug 10 pole cable socket 045...

Page 25: ...t 0459 491 883 Remote control unit AT1 CAN MMA and TIG current 0459 491 884 Remote control unit AT1 CF CAN MMA and TIG rough and fine setting of current Remote control cable 10 pole 4 pole 0459 960 88...

Page 26: ...D Tel 34 91 878 3600 Fax 34 91 802 3461 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB...

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