ESAB ET 201i DC Operating Manual Download Page 30

ET 201i DC

  

OPERATION 

0-5452

4-2

A. POWER Indicator

The POWER Indicator illuminates when the ON/OFF switch is in the ON position and the correct mains voltage is present.

B. FAULT Indicator

If Fault indicator lights up continuously then that is an Overcurrent Condition and needs to be serviced by an Autho-

rized ESAB Technician. 

C. TRIGGER Mode Switch (LIFT TIG Mode Only) 

2T (Normal) Mode
Press the TIG Torch Trigger Switch or Foot Control and hold depressed to weld. Release the TIG Torch Trigger Switch 

or Foot Control to stop welding. Down Slope operates in LIFT TIG/HF TIG (GTAW) mode only. While welding if the TIG 

Torch Trigger Switch is released, the welding current ramps down to zero current over a defined period of time. The 

time period is determined by the Down Slope Control Knob (F). 
4T (Latch) Mode
This mode of welding is mainly used for long weld runs. The operator need only to press the TIG Torch Trigger Switch to 

activate and then release the TIG Torch Trigger Switch to continue to weld, then press the TIG Torch Trigger Switch again 

and release the TIG Torch Trigger Switch to stop welding. This eliminates the need for the operator to depress the TIG Torch 

Trigger Switch for the complete length of the weld. The 4T mode incorporates a current slope function which includes a 

fixed current up slope of 1 second and an adjustable current down slope. Current  slope operates in TIG Mode only. Up 

Slope is not adjustable and activates automatically in 4T mode when the TIG torch trigger is depressed. To activate the 

Down Slope function in 4T mode while welding, the TIG Torch Trigger Switch must be depressed and held while welding 

which will ramp the Welding Current down to zero over a defined period of time. The time period is determined by the 

Down Slope Control Knob (F). At any time while welding if the TIG Torch Trigger Switch is depressed and released the arc 

will extinguish immediately.

D. Process Selection Switch-

Switches between STICK (SMAW), LIFT TIG (GTAW) and HF TIG (GTAW) modes. Refer to Section 3.06 Setup for STICK 

(SMAW) Welding, 3.07 Setup for LIFT TIG (GTAW)Welding and 3.08 Setup for HF TIG (GTAW)Welding.

E. Welding Current Control 

The welding current is increased by turning the Weld Current Control Knob clockwise or decreased by turning the Weld 

Current Control Knob counterclockwise. The welding current should be set according to the specific application. Refer to 

application notes in this section for further information.

F. Arc Force/Down Slope Control

Arc Force is effective when in STICK (SMAW) Mode only. Arc Force control provides an adjustable amount of Arc Force 

(or “dig”) control. This feature can be particularly beneficial in providing the operator the ability to compensate for vari-

ability in joint fit-up in certain situations with particular electrodes. In general increasing the Arc Force control toward ‘10’ 

(maximum Arc Force) allows greater penetration control to be achieved. Down Slope operates in TIG mode only. It is used 

to set the time for weld current to ramp down. Refer to Item C (Trigger Mode Selection Switch) for further information 

regarding Downslope operation.

G. Gas Outlet

The Gas Outlet is a 5/8”-18 UNF female gas fitting and is utilized for the connection of a suitable TIG Torch.

H. Post Gas Flow (weld current dependant)

Post Gas Flow is the time Gas flows after the arc has extinguished. The gas flow time is proportional to weld current. 

This is used to cool and reduce oxidization of the Tungsten Electrode. For example if the Welding Current is set to 

10 amps the Post Gas Flow time will be approximately 3 seconds. For a Welding Current set to 160 Amps the Post 

Gas Flow time will be approximately 10 seconds. The Post Gas Flow time cannot be adjusted independently of the 

Welding Current.

Summary of Contents for ET 201i DC

Page 1: ...Art A 13034 3163339 English Canadien Fran ais esab com ET 201i DC Inverter Arc Welder Operating Manual Revision AA Issue Date March 30 2016 Manual No 0 5452...

Page 2: ...refore please take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMP...

Page 3: ...TX 76208 www esab com Copyright 2015 by ESAB All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

Page 4: ...ereof contained in this manual and accompany ing labels and or inserts when installed operated maintained and repaired in accordance with the instructions provided This equipment must be checked perio...

Page 5: ...conform ment la description contenue dans ce manuel les tiquettes d accompagnement et ou les feuillets d information si l quipement est install op r entretenu et r par selon les instructions fournies...

Page 6: ...em 3 9 3 09 LIFT TIG GTAW Setup 3 10 3 10 HF TIG GTAW Setup 3 12 3 11 When You Finish Using the Regulator 3 14 3 12 Storage of the Regulator 3 14 SECTION 4 OPERATION 4 1 4 01 Instruction 4 1 4 02 Fron...

Page 7: ...ortion 4 12 4 23 Overcoming Distortion Effects 4 12 SECTION 5 SERVICE 5 1 5 01 Maintenance and Inspection 5 1 5 02 STICK SMAW Welding Problems 5 2 5 03 TIG Welding Problems 5 3 5 04 Power Source Probl...

Page 8: ...TABLE OF CONTENTS This Page Intentionally Blank...

Page 9: ...protected when the arc is struck 3 The workplace must be suitable for the purpose be free from drafts 4 Personal safety equipment Always wear recommended personal safety equipment such as safety glass...

Page 10: ...ve clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can...

Page 11: ...eplate attached to the machine is identified only by the specification or part number printed on the shipping container Record these numbers for future reference 2 03 Receipt of Equipment When you rec...

Page 12: ...6 4 Amps 12 3 11 1 Amps Maximum Input Current l1 max for STICK SMAW Welding 27 2 Amps 35 2 31 6 Amps Maximum Input Current l1 max for LIFT TIG HF TIG GTAW Welding 23 2 Amps 24 6 22 1 Amps Single Phase...

Page 13: ...prove or revise the specifications or design of this or any product without prior notice Such updates or changes do not entitle the buyer of equip ment previously sold or shipped to the corresponding...

Page 14: ...ET 201i DC INTRODUCTION 0 5452 2 4 This Page Intentionally Blank...

Page 15: ...tance of the human body and the insulation properties of accessories Environments with increased hazard of electric shock do not include places where electrically conductive parts in the near vicinity...

Page 16: ...connections should be made and inspection required The line disconnect switch provides a safe and convenient means to completely remove all electrical power from the welding power supply whenever nece...

Page 17: ...A could occur if 253VAC or higher is applied to the Primary Power Cable Model Primary Supply Lead Size Factory Fitted Minimum Primary Current Circuit Size Vin Amps Current Duty Cycle LIFT TIG HF TIG G...

Page 18: ...tection measures The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding area may extend beyond the bo...

Page 19: ...reasing the risk of injury to users or damage to other electrical equipment Where necessary the connection of the work piece to earth should be made by direct connection to the work piece but in some...

Page 20: ...trodes welding current at any one setting would vary according to the type of electrode in use The operator should use the welding current range values as a guide then fine tune the welding current to...

Page 21: ...electrode manufacturer for specific polarity recommendations 3 Connect the ground work clamp to your workpiece 4 Plug the power cable into the appropriate outlet and turn the switch to the ON positio...

Page 22: ...ng Pressure Gauges for Compressed Gas Service b Low pressure gauges must be UL recognized for the class of regulator they are being used on according to UL252A WARNING DO NOT use a regulator that deli...

Page 23: ...equipment 3 08 Leak Testing the System Leak test the system before putting into operation 1 Be sure that there is a valve in the downstream equipment to turn off the gas flow 2 With the cylinder valv...

Page 24: ...erminal Dinse 50 Negative Output Terminal Dinse 50 Art A 09785_AB Set Welding Current as specified by the Electrode Manufacturer Secure the gas cylinder in an upright position by chaining it to a stat...

Page 25: ...be around the valve regulator seat area 5 Install the regulator for details of VICTOR regulator please refer to 3 07 and tighten with a wrench 6 Connect one end of the supplied gas hose to the outlet...

Page 26: ...minal Dinse 50 Negative Output Terminal Dinse 50 Art A 10100_AB Set Welding Current as specified by the Electrode Manufacturer Secure the gas cylinder in an upright position by chaining it to a statio...

Page 27: ...be around the valve regulator seat area 5 Install the regulator for details of VICTOR regulator please refer to 3 07 and tighten with a wrench 6 Connect one end of the supplied gas hose to the outlet...

Page 28: ...ounterclockwise to release the ten sion on the adjusting spring 5 Check the gauges after a few minutes for verification that the cylinder valve is closed completely 3 12 Storage of the Regulator When...

Page 29: ...it the specific application Refer to the electrode manufacture s literature for further information 4 02 Front Panel Front Panel The welding power source is protected by a self re setting thermostat T...

Page 30: ...ontrol Knob F At any time while welding if the TIG Torch Trigger Switch is depressed and released the arc will extinguish immediately D Process Selection Switch Switches between STICK SMAW LIFT TIG GT...

Page 31: ...y Voltage to the Power Source 4 03 Welding Current Control Explanation 15 Amp Outlet The mains power 15 Amp circuit breaker or fuse should not trip at this Weld Current value when STICK welding The en...

Page 32: ...d by using the correct electrodes preheating using higher current settings using larger electrodes sizes short runs for larger electrode deposits or tempering in a furnace Manganese Steels The effect...

Page 33: ...ogen all position electrode used when quality is an issueorforhard to weldmetals Ithasthecapabilityofproducing more uniform weld metal which has better impact properties at low temperatures Cast Iron...

Page 34: ...35 50 Lap Filler 1 16 1 6mm 60 70 40 60 1 16 1 6mm 1 16 1 6mm 15 CFH 7 LPM Butt Corner 70 90 50 70 Lap Filler 1 8 3 2mm 80 100 65 85 1 16 1 16mm 3 32 2 4mm 15CFH 7 LPM Butt Corner 90 115 90 110 Lap Fi...

Page 35: ...ertical position fillet weld Figure 4 9 Overhead position butt weld Art A 07687 Figure 4 3 Flat position down hand butt weld Art A 07688 Figure 4 4 Flat position gravity fillet weld Art A 07689 Figure...

Page 36: ...lded should be clean and free of rust scale dirt grease etc Slag should be removed from oxy cut surfaces Typical joint designs are shown in Figure 4 11 Gap varies from 1 16 1 6mm to 3 16 4 8mm dependi...

Page 37: ...iece This is caused by making too heavy a contact with the work and failing to withdraw the electrode quickly enough A low amperage will accentuate it This freezing on of the tip may be overcome by sc...

Page 38: ...uent runs are then deposited using either a weave technique or single beads laid down in the sequence shown in Figure 4 14 The width of weave should not be more than three times the core wire diameter...

Page 39: ...Figure 4 19 Examples of vertical fillet welds 2 Vertical Down The E7014 electrode makes welding in this position particularly easy Use a 1 8 3 2mm electrode at 120 amps The tip of the electrode is he...

Page 40: ...line can be attempted hear 4 22 The Cause of Distortion Distortion is cause by A Contraction of Weld Metal Molten steel shrinks approximately 11 per cent in volume on cooling to room temperature This...

Page 41: ...stortion Figure 4 24 shows a simple application By removing the heating source from b and c as soon as welding is completed the sections b and c will contract at a similar rate thus reducing distortio...

Page 42: ...ET 201i DC OPERATION 0 5452 4 14 This Page Intentionally Blank...

Page 43: ...solvents that are recommended for cleaning electrical apparatus CAUTION Do not blow air into the power supply during cleaning Blowing air into the unit can cause metal particles to interfere with sens...

Page 44: ...se smaller diameter electrode C Allow wider gap D Use correct build up sequence 4 Portions of the weld run do not fuse to the surface of the metal or edge of the joint A Small electrodes used on heavy...

Page 45: ...ing contaminates off B Check gas lines for cuts and loose fitting or change gas cylinder 8 Poor weld finish Inadequate shielding gas Increase gas flow or check gas line for problems 9 Arc flutters dur...

Page 46: ...ary supply voltage has not been switched ON B The Welding Power Source switch is switched OFF C Loose connections internally A Switch ON the Primary supply voltage B Switch ON the Welding Power Source...

Page 47: ...Dx6 ID W7003079 16 Connector Gas Outlet W7003212 17 Output Terminal 50mm dinse W7003020 18 Socket 8 Pin Cable W7003220 19 Gas Solenoid W7003033 20 Current Sensor W7003076 Current Sensor 21 Base Panel...

Page 48: ...ET 201i DC KEY SPARE PARTS 0 5452 6 2 2 5 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 20 22 23 24 25 26 Art A 10104_AC 27 5 1...

Page 49: ...ft 600285 Slider Current Control with Torch Switch 15ft suits 7 8 to 1 1 8 dia 17 TIG Torch Handle 10 4009 Slider Current Control with Torch Switch 15ft suits 1 1 8 to 1 3 8 dia 26 TIG Torch Handle 10...

Page 50: ...OT MAX 4 POT MIN 5 6 START RTN 7 START 8 4 1 1 2 PANEL CUR DEMAND 3 4 10 CURRENT DEMAND 9 DOWN SLOPE ARC FORCE 8 2T 4T 7 N A 6 FAULT LED 5 HF TIG 4 STICK 3 VOLTAGE TEST 2 15VDC 1 15VDC 1 10 1 RED BLAC...

Page 51: ...This Page Intentionally Blank...

Page 52: ...95 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38...

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