ESAB ESABMig 400t Instruction Manual Download Page 36

Page: 36 / 48

ESABMig 400t, ESABMig 500t

Edition 021121

-- 36 --

ba36s200

(A) = accessory

C = component designation in the circuit diagram

Item

Qty

Ordering no.

Denomination

Notes

201

0455 172 001 Glass

202

0455 174 001 Seal

203

0349 302 286 Panel

204

0459 118 001 Protection frame

205

0349 302 287 Plate

206

Circuit--board (

)

Included in Digital instrument see page 44.

207

0349 302 283 Plate right corner

208

0349 302 284 Handle

209

0349 302 281 Upper front panel

With text

Only for ESABMig 400t and ESABMig 500t

0349 302 288 Upper front panel

With text

Only for ESABMig 400tw and ESABMig 500tw

210

0349 302 282 Plate left corner

211

0349 302 280 Lower front plate

212

0349 302 285 Grill

213

0455 226 040 Spacer (

Summary of Contents for ESABMig 400t

Page 1: ...Valid for serial no 217 215 0349 301 041 021216 ESABMig 400t ESABMig 500t Instruction manual...

Page 2: ...2 Rights reserved to alter specifications without notice 3 ENGLISH 15...

Page 3: ...TOCr 3 1 4 2 6 2 1 6 3 6 4 8 4 1 8 4 2 8 4 3 9 4 4 10 5 1 1 5 1 11 5 2 12 6 13 6 1 13 6 2 13 7 14 8 14 28 33 44...

Page 4: ...ba36d1ra 4 1 ESAB 1 B S S S S S 2 S S 3 S S 4 S S 5 S S S S RU...

Page 5: ...ba36d1ra 5 S S S S S S S S S S S ESAB RU...

Page 6: ...ABMig 400t ESABMig 400t 400 415 3 50 230 400 415 500 3 50 230 400 460 3 60 45 60 100 400 34 350 32 280 28 400 34 350 32 280 28 50A 16 5 400A 34 50A 16 5 400 A 34 53 58 53 58 590 790 640 840 0 86 0 86...

Page 7: ...0 80 100 500 39 450 37 400 34 500 39 435 36 390 33 5 50A 16 5 500A 39 50A 16 5 500A 39 53 60 53 60 670 870 720 920 0 90 0 90 78 78 42 50 60 42 50 60 800 x 640 x 400 800 x 640 x 400 300 136 300 136 10...

Page 8: ...ba36d1ra 8 4 4 1 4 2 RU...

Page 9: ...ba36d1ra 9 4 3 RU...

Page 10: ...460 V 45 60 100 51 47 39 31 28 23 25 22 19 51 45 37 30 27 22 4x10 2 4x4 2 4x4 2 4x10 2 4x4 2 35 25 20 35 20 ESABMig 500t 3 50Hz 3 50 Hz 3 50Hz 3 60 Hz 3 60Hz 230 V 400 415 V 500 V 230 V 440 460 V 60 8...

Page 11: ...ba36d1ra 11 5 4 5 1 1 8 2 9 3 44 10 4 11 5 ON 12 6 13 7 ELP 5 2 3 ELP ESAB 5 2 2 RU...

Page 12: ...ba36d1ra 12 5 2 5 2 1 5 2 2 ESABFeed ELP ESAB I ESABFeed ON OFF ESABMig OFF ELP 0 5 2 3 45 5 2 4 RU...

Page 13: ...ba36d1ra 13 6 6 1 45 6 2 50 50 RU...

Page 14: ...ba36d1ra 14 7 S S S S S S S S S S S S 8 ESAB ESAB ESAB RU...

Page 15: ...ssembly of components 20 5 3 Electrical installation 21 5 4 Mains power supply 22 6 OPERATION 23 6 1 Connections and control devices 23 6 2 Function explanations 24 7 MAINTENANCE 24 7 1 Inspection and...

Page 16: ...l well acquainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipme...

Page 17: ...th to take fumes and gases away from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin S Protect your eyes and body Use the correct welding screen and filter lens and wea...

Page 18: ...re feed unit S Instruction manual 4 TECHNICAL DATA ESABMig 400t ESABMig 400t Mains voltage 400 415 V 3 50 Hz 230 400 415 500 V 3 50 Hz 230 400 460 V 3 60 Hz Permissible load at 45 duty cycle 60 duty c...

Page 19: ...kg 237 kg 251 kg Operating temperature 10 to 40 C 10 to 40 C Enclosure class IP 23 IP 23 Application classification Cooling unit Cooling power 2500 W at40 C temp difference and flow 1 5l min 2500 W at...

Page 20: ...ay cause radio interference It is the user s responsibility to take adequate precautions The power supply should be lifted by means of its lifting eye The handle is only intended for pulling it along...

Page 21: ...21 ba36d1ea 5 3 Electrical installation GB...

Page 22: ...A 22 A 19 A 51 A 45 A 37 A 30 A 27 A 22 A Mains cable area 4x10 mm2 4x4 mm2 4x4 mm2 4x10 mm2 4x4 mm2 Fuse anti surge 35 A 25 A 20 A 35 A 20 A ESABMig 500t 3 50 Hz 3 50 Hz 3 50 Hz 3 60 Hz 3 60 Hz Main...

Page 23: ...medium inductance 3 Display digital meters is an accessory see on page 44 10 Connection for return cable high inductance 4 Orange indicating lamp overheating and loss of coolant 11 Connection RED for...

Page 24: ...FF position When a self cooled welding gun is used the pump switch must be in position ELP 0 Note if a water cooled welding gun is used when the pump is inactive the welding gun might be damaged 6 2 3...

Page 25: ...s power supply switch is turned on S Check that the welding current supply and return cables are correctly connected S Check that the correct current value is set S Check to see whether the MCB has tr...

Page 26: ...ake sure that the pro duct still conforms to the said standard Repair and electrical work should be perfomed by an authorised ESAB serviceman Use only ESAB original spare and wear parts Spare parts ma...

Page 27: ...27 document...

Page 28: ...Diagram 28 ba36e11a 400 415 V...

Page 29: ...29 ba36e11a 400 415 V...

Page 30: ...30 ba36e11a 230 500V...

Page 31: ...31 ba36e11a 230 500V...

Page 32: ...32 document...

Page 33: ...246 ESABMig 500t 400V 415V 3 50Hz 0349 302 247 ESABMig 500t 230V 400V 415V 500V 3 50Hz 230V 440V 460V 3 60Hz 0349 302 248 ESABMig 500tw 400V 415V 3 50Hz with water cooler 0349 302 249 ESABMig 500tw 2...

Page 34: ...111 2 0215 100 037 Washer 36 21 x 3mm 112 2 0469 872 001 Wheel 250mm 113 1 0192 859 126 Locking washer 114 1 0469 873 001 Link wheel 125 mm h 150mm 115 1 0349 302 254 Switch For 400 415V mains voltag...

Page 35: ...ESABMig 400t ESABMig 500t Edition 021121 35 ba36s100...

Page 36: ...rame 205 1 0349 302 287 Plate 206 1 Circuit board A Included in Digital instrument see page 44 P1 207 1 0349 302 283 Plate right corner 208 1 0349 302 284 Handle 209 1 0349 302 281 Upper front panel W...

Page 37: ...945 003 Sleeve 302 1 1 0191 085 206 Capacitor 6 F 400V C6 303 1 1 0466 884 006 Connection block 6 pole 304 1 1 0191 085 203 Capacitor 3 F 400V C1 305 1 1 Screw M10x30 306 1 0469 879 880 Cabel set A 75...

Page 38: ...on Female red with non return valve 405 1 0365 803 012 Quick connection Female blue with non return valve 406 1 1 0349 302 275 Rear panel 407 1 0469 688 001 Cooler 408 1 0349 302 276 Hose L 530 mm to...

Page 39: ...ESABMig 400t ESABMig 500t Edition 021121 39 ba36s400...

Page 40: ...01 Attatchment 505 1 0193 927 001 Contactor KM2 506 1 0349 302 274 Contactor Only for ESABMig with water KM3 507 1 0349 302 308 Rail 508 1 0469 882 001 Control transformer 400 415V mains voltage TC1 1...

Page 41: ...mination Notes C 601 1 0191 193 118 Tape To be ordered per metre 0 31 metre as delivered 602 1 0349 302 299 Box 603 1 0467 911 882 Capacitor 0 1 F 250V with cable lugs C4 604 3 0394 516 031 Spacer scr...

Page 42: ...1 0349 302 255 Transformer 400 415V mains voltage TM1 706 1 0349 302 257 Inductor L2 1 0349 302 292 Inductor L2 707 1 1 Screw M10x40 708 4 4 Spring washer 20 10 2x2 709 5 5 Washer 22 10 5x2 710 1 0349...

Page 43: ...ESABMig 400t ESABMig 500t Edition 021121 43 ba36s700...

Page 44: ...bobbin M13 panel ESABFeed 30 4 ESABFeed 30 4 with display ESABFeed 30 4 with water ESABFeed 30 4 with display and water ESABFeed 48 4 ESABFeed 48 4 with display ESABFeed 48 4 with water ESABFeed 48 4...

Page 45: ...g 400t ESABMig 500t Edition 021121 45 ba36a11a Transformer for CO2 heater 0349 302 250 Guide pin 0349 302 303 Water flow guard 0349 302 251 Filter 0349 302 252 Holder for welding gun and cables 0458 7...

Page 46: ...0469 836 883 0469 836 884 0469 836 885 0469 836 886 0469 836 887 0469 836 888 0469 836 889 Connection set for 500 A power sources Connection set 1 7 m Connection set 8 m Connection set 16 m Connection...

Page 47: ...47 document...

Page 48: ...ENGLISH...

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