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ESAB Caddy Mig C200i, Instruction Manual

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TABLE OF CONTENTS

0440 001 001

© ESAB AB 2020

1

SAFETY

.......................................................................................................

4

1.1

Meaning of symbols

...............................................................................

4

1.2

Safety precautions

.................................................................................

4

2

INTRODUCTION

..........................................................................................

7

2.1

Equipment

...............................................................................................

7

3

TECHNICAL DATA

......................................................................................

8

4

INSTALLATION

............................................................................................

10

4.1

Lifting instruction

...................................................................................

10

4.2

Location

...................................................................................................

10

4.3

Mains power supply

...............................................................................

10

5

OPERATION

................................................................................................

12

5.1

Connection and control devices

...........................................................

13

5.2

Operation

.................................................................................................

13

5.2.1

Manual mode........................................................................................

14

5.2.2

QSet mode ...........................................................................................

14

5.2.3

Unit of measurement ............................................................................

15

5.3

Error codes

.............................................................................................

15

5.4

Inductance settings (Fe/SS)

..................................................................

16

5.5

Polarity change

.......................................................................................

16

5.6

Wire feed pressure

.................................................................................

17

5.7

Replacing and inserting wire

.................................................................

17

5.7.1

Changing the feed roller groove ...........................................................

18

5.8

Shielding gas

..........................................................................................

18

5.9

Overheating protection

..........................................................................

18

6

MAINTENANCE

...........................................................................................

19

6.1

Inspection and cleaning

.........................................................................

19

6.2

Changing the wire liner

..........................................................................

19

7

TROUBLESHOOTING

.................................................................................

20

8

ORDERING SPARE PARTS

........................................................................

21

DIAGRAM

............................................................................................................

22

ORDERING NUMBERS

.......................................................................................

23

WEAR PARTS

......................................................................................................

24

ACCESSORIES

...................................................................................................

25

Rights reserved to alter specifications without notice.

Summary of Contents for Caddy Mig C200i

Page 1: ...Caddy Instruction manual 0440 001 001 GB 20200203 Valid for serial no 932 xxx xxxx Mig C200i...

Page 2: ......

Page 3: ...mode 14 5 2 2 QSet mode 14 5 2 3 Unit of measurement 15 5 3 Error codes 15 5 4 Inductance settings Fe SS 16 5 5 Polarity change 16 5 6 Wire feed pressure 17 5 7 Replacing and inserting wire 17 5 7 1...

Page 4: ...y precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All w...

Page 5: ...ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other he...

Page 6: ...uipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic...

Page 7: ...r source operates with wire diameters from 0 6 to 1 0 mm Pure argon mixed gas or pure C02 may be used as shielding gases 2 1 Equipment The power source is supplied with Instruction manual Welding torc...

Page 8: ...wire 0 8 1 0 Ss 0 8 1 0 Al 1 0 Max diameter wire bobbin 200 mm Continual sound pressure at no load 70 db Dimensions l w h 449 198 347 mm Weight 12 kg Operating temperature 10 to 40 C Transportation te...

Page 9: ...an weld or cut at a certain load without overloading The duty cycle is valid for 40 C 104 F or below Enclosure class The IP code indicates the enclosure class i e the degree of protection against pene...

Page 10: ...er In this case it is the responsibility of the installer or user of the equipment to ensure by consultation with the distribution network operator if necessary that the equipment may be connected 4 1...

Page 11: ...m Supply from power generators The power source can be supplied from different types of generators However some generators may not provide sufficient power for welding The generators with AVR equival...

Page 12: ...nt NOTE When moving the equipment use intended handle Never pull on the torch WARNING Rotating parts can cause injury take great care WARNING Assure that the side panels are closed during operation WA...

Page 13: ...n After approximately 2 seconds the display 2 indicates that the power source is ready If the welding torch trigger is pressed while the power source is being turned on the operation is disabled until...

Page 14: ...Inductance setting D Manual QSet mode E Wire feed speed F Welding current G Welding voltage H QSet value I Plate thickness In QSet mode the appropriate welding voltage is automatically set by the powe...

Page 15: ...be adjusted with the QSet knob A in steps from 9 to 9 to make the weld hotter or colder A higher value gives a hotter more concave weld longer arc length for more penetration A lower value gives a col...

Page 16: ...perator should set higher inductance from 05 up to 10 The display goes back to the regular appearance 10 s after the last movement of the knob B or pressing pushbutton C The return to the regular mode...

Page 17: ...re arm by folding it sidewards the pressure roller slides away 4 Straighten out the new wire 10 20 cm File away burrs and sharp edges from the end of the wire before inserting it into the wire feeder...

Page 18: ...Use a 2 mm Allen key to open the locking screw about half a turn 5 Pull the feed roller off the shaft and turn it around See marking on the side of the feed roller for suitable wire diameters 6 Put t...

Page 19: ...ly sufficient to blow the dust out of the power source with dry compressed air reduced pressure once a year Clogged or blocked air inlets and outlets otherwise result in overheating Welding torch The...

Page 20: ...g protection has tripped Indicated by error E4 on the display Check the main power supply fuses The overheating protection trips frequently Check to see whether the air inlet or outlet is clogged Make...

Page 21: ...ional and European standards 60974 1 5 and 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said s...

Page 22: ...DIAGRAM 0440 001 001 22 ESAB AB 2020 DIAGRAM...

Page 23: ...ORDERING NUMBERS 0440 001 001 23 ESAB AB 2020 ORDERING NUMBERS Ordering no Denomination Type Notes 0349 312 030 Welding power source Caddy Mig C200i CE 230 V 1 50 60 Hz 0349 300 556 Spare parts list...

Page 24: ...00 200 078 D Tip adaptor 0700 200 072 Left thread E Wire liner 0700 200 085 W 0 8 1 0 Steel for Fe and Ss wire 0700 200 087 W 0 9 1 2 Steel for Fe and Ss wire 0700 200 091 W 0 9 1 2 PTFE for Al and Cu...

Page 25: ...ACCESSORIES 0440 001 001 25 ESAB AB 2020 ACCESSORIES 0459 366 887 Trolley with gas shelf incl fixing kit for equipment 0349 483 070 Welding torch MXL 180 incl in Mig C200i...

Page 26: ...For contact information visit esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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