ESAB AristoMig U500 Instruction Manual Download Page 3

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DIRECTIVE

DECLARATION OF CONFORMITY

ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding

power source AristoMig U500 from serial number 304 complies with standard IEC/EN 60974--1, in

accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with

standard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum

(93/68/EEC).

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Henry Selenius

Vice President

ESAB Welding Equipment AB

695 81 LAXÅ

SWEDEN

Tel: + 46 584 81000

Fax: + 46 584 411924

Laxå 2003--04--07

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SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.
1.

Anyone who uses the welding equipment must be familiar with:

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its operation

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location of emergency stops

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its function

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relevant safety precautions

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welding

2.

The operator must ensure that:

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no unauthorized person is stationed within the working area of the equipment when it is

started up.

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no--one is unprotected when the arc is struck

3.

The workplace must:

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be suitable for the purpose

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be free from drafts

4.

Personal safety equipment

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Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

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Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5.

General precautions

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Make sure the return cable is connected securely.

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Work on high voltage equipment

may only be carried out by a qualified electrician.

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Appropriate fire extinquishing equipment must be clearly marked and close at hand.

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Lubrication and maintenance must

not

be carried out on the equipment during operation.

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Summary of Contents for AristoMig U500

Page 1: ...GB Valid for serial no 304 xxx xxxx 445 xxx xxxx 524 xxx xxxx 0459 291 001 GB 050517 AristoMig U500 400 V version Instruction manual...

Page 2: ...wer supply 7 5 4 Terminating resistor 7 6 OPERATION 8 6 1 Connections and control devices 8 6 2 Turning on the power source 9 6 3 Fan control 9 6 4 Overheating protection 9 6 5 Cooling unit 9 6 6 Remo...

Page 3: ...uainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyon...

Page 4: ...in S Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can caus...

Page 5: ...A No load power demand when in the energy saving mode 6 5 min after welding 50 W Voltage current range MIG MAG MMA TIG 8 60 V 16 500 A 16 500 A 4 500 A Permissible load at MIG MAG 60 duty cycle 100 d...

Page 6: ...ure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP23 is designed for indoor and outdoor use Application...

Page 7: ...voltage 400 V Mains cable area mm2 4G6 Phase current I RMS 31 A Fuse Anti surge Type C MCB 35 A 40 A NB The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations...

Page 8: ...on for welding current cable at MMA welding or for return cable at TIG welding 13 Connection for control cable to the wire feed unit or to the terminating resistor 5 Connection for remote control 14 C...

Page 9: ...interrupting the welding current and lighting the orange indicating lamp on the front of the unit They reset automatically when the temperature has fallen 6 5 Cooling unit Water connection TIG weldin...

Page 10: ...tion about the operation of the remote control unit see the operating instructions for the control panel 7 MAINTENANCE Regular maintenance is important for safe reliable operation Maintenance must be...

Page 11: ...S Check to see whether the air filters are clogged S Make sure that you are not exceeding the rated data for the power source i e that the unit is not being overloaded Poor welding performance S Check...

Page 12: ...Diagram 12 bu15e11a...

Page 13: ...13 bu15e11a...

Page 14: ...14 bu15e11a Cooling unit...

Page 15: ...00 0459 230 886 Welding power source AristoMig U500 with cooling unit 0459 291 990 Spare part list AristoMig U500 The spare parts list is available on the Internet at www esab com Under Products and W...

Page 16: ...AristoMig U500 Edition 050517 Spare parts list 16 ba37s Item Qty Ordering no Denomination 1 0458 398 001 Filter 2 0458 383 001 Front grill...

Page 17: ...ba37a11a Trolley for AristoMig 0458 530 880 Trolley 2 for AristoMig for feeder with counterbalance device and or 2 gas bottles 0458 603 880 Guide pin 0458 731 880 Autotransformer TUA2 0459 145 880 Han...

Page 18: ...MIG MAG wire feed speed and voltage MMA current and arc force TIG current pulse and background current 0459 491 880 Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG MAG voltage deviat...

Page 19: ...15 m 25 m 35 m Connection set water 1 7 m 5 m 10 m 15 m 25 m 35 m 0456 528 880 0456 528 890 0456 528 881 0456 528 882 0456 528 883 0456 528 884 0456 528 885 0456 528 895 0456 528 886 0456 528 887 045...

Page 20: ...AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax...

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