ESAB AristoFeed 30 Instruction Manual Download Page 32

AristoFeed 30

Edition 020319

-- 32 --

bm29shc1

C = component designation in the circuit diagram

(W) = wear part (V) = V--groove

Item

Qty

Ordering no.

Denomination

Notes

C

0458 650 880 Wire feed mechanism

Includes item HC1 -- HC38

HC1

1

0455 077 002 Drive unit

With pulse generator

13M1

--

1

0193 498 104 Connector

2--pole

13XS1

--

1

0193 260 063 Connector

4--pole

13XS4

HC2

1

0332 351 012 Shaft (with pinion)

Included in item HC1

HC3

1

0191 496 114 Key

Included in item HC1

HC4

1

0215 701 007 Locking washer

Included in item HC1

HC5

1

Screw

M6x40

HC6

2

Washer

Ø 12/6.4x1.5

HC7

1

0455 048 001 Insulating tube

HC8

1

Nut

M6

HC9

1

0467 911 880 Capacitor

0,1

ì

F 250V with cable lugs

13C5

HC10

4

Screw

M6x16

HC11

1

0455 046 002 Gear housing

HC12

1

0455 045 001 Insulating sleeve

HC13

1

0469 837 880 Outlet nozzle

(W)

HC14

1

0455 044 001 Current connection

HC15

1

Screw

M8x25

HC16

1

Washer

Ø 16/8.4x1.5

HC17

1

Spring washer

Ø 16/8.2x0.9

HC18

1

Nut

M8

HC19

2

0368 750 001 Insulating sleeve

HC20

2

0193 513 105 Sleeve

HC21

1

0455 047 001 Front flange

--

2

Nut

M6

HC22

1

0469 838 001 Cover

HC23

4

Screw

M6x16

HC24

1

0455 052 001 Drive gear

(W)

HC25

1

Washer

Ø 16/5x1

HC26

1

Screw

M4x12

HC27

3

0458 721 001 Locking nut

HC28

4

0459 052 003 Feed/pressure roller

(W)

(V)

For Ø 1.0 & 1.2mm Fe, Ss and cored wire

HC29

4

0455 053 880 Gear adapter

(W)

HC30

2

0458 722 001 Axle feed roll

HC31

3

0458 689 001 Screw for nozzle

HC32

1

0455 049 001 Inlet nozzle

(W)

HC33

1

0458 642 001 Axle bogey

HC34

1

0455 072 002 Intermediate nozzle

(W)

HC35

1

0458 643 001 Axel front

HC36

1

0458 500 880 Bogey

HC37

1

0458 644 001 Axel rear

HC38

4

0153 043 002 Insulating washer

For more wear parts see page 41.

Summary of Contents for AristoFeed 30

Page 1: ...Valid for serial no 038 105 136 214 0458 716 027 020612 AristoFeed 30 AristoFeed 48 Instruction manual...

Page 2: ...2 Rights reserved to alter specifications without notice 3 ENGLISH 14...

Page 3: ...TOCr 3 1 4 2 5 2 1 6 2 2 6 3 7 4 7 4 1 8 5 8 5 1 9 5 2 9 5 3 10 5 4 10 5 5 11 5 6 AristoFeed 30 11 5 7 AristoFeed 48 11 6 12 6 1 12 7 13 24 27 38...

Page 4: ...bm29d1ra 4 1 ESAB 1 B S S S S S 2 S S 3 S S 4 S S 5 S S S S RU...

Page 5: ...bm29d1ra 5 S S S S S S S S S S S 2 AristoFeed 30 AristoFeed 48 AristoMig 400 27 RU...

Page 6: ...bm29d1ra 6 MarathonPact ESAB 300 ESAB 38 2 1 AristoFeed 30 S S AristoFeed 48 S 4 S 4 S S 2 2 S 2 S 4 S 6 RU...

Page 7: ...50 60 42 50 60 336 378 8 9 0 8 25 0 8 25 EURO EURO 114 114 0 6 1 6 0 6 2 4 13 16 17 5 18 21 22 5 380 x 265 x 340 560 x 265 x 350 680 x 285 x 420 380 x 265 x 340 560 x 265 x 350 680 x 285 x 420 IP23 I...

Page 8: ...bm29d1ra 8 4 1 CAN CAN 5 4 ESAB C1 38 RU...

Page 9: ...bm29d1ra 9 5 1 1 6 2 7 3 8 4 9 5 10 5 2 0 OFF START 6 5 RU...

Page 10: ...bm29d1ra 10 5 3 5 4 1 2 5 1 50 2 RU...

Page 11: ...bm29d1ra 11 5 5 S S S S S 10 20 S S S 5 6 AristoFeed 30 S S 1 S 2 S 3 1 S 4 5 S 6 7 5 7 AristoFeed 48 S S 1 S 2 S 3 S 4 S 5 S 6 S 7 RU...

Page 12: ...bm29d1ra 12 8 6 6 1 S S S S S RU...

Page 13: ...bm29d1ra 13 7 ESAB RU...

Page 14: ...6 OPERATION 19 6 1 Connections and controls 19 6 2 Water lock 20 6 3 Remote control unit 20 6 4 Wire feed pressure 20 6 5 Changing loading wire 21 6 6 Replacing the AristoFeed 30 feed rollers 21 6 7 R...

Page 15: ...d with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who...

Page 16: ...table screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Us...

Page 17: ...3 2 Control panel The units are supplied with one of the following control panels S The M2 panel With knobs for all settings adjustments S The MA4 panel With knobs for setting the voltage and wire fe...

Page 18: ...P23 IP2X IP23 IP23 IP2X IP23 Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP 23 is designed for...

Page 19: ...ched next to the hub WARNING WARNING Rotating parts can cause injury take great care 6 1 Connections and controls 1 Control panel see respective instruction manual 6 Connection for welding current fro...

Page 20: ...not to be used the adapter with the remote control unit must be disconnected from the power source wire feed unit as otherwise it will remain in remote control mode When a remote control unit is used...

Page 21: ...shaft towards you S Release the rear pressure roller 4 by unscrewing the nut 5 and push the shaft out S Remove the feed rollers 6 by unscrewing the nuts and pull the rollers 7 outwards Reassemble in...

Page 22: ...S Turn the red handle to the locked position S Insert a screwdriver into the springs in the hub Turn the springs clockwise to reduce the braking torque Turn the springs anticlockwise to increase the...

Page 23: ...23 page...

Page 24: ...Diagram 24 bm29e11a AristoFeed 30 AristoFeed 48...

Page 25: ...25 bm29e11a...

Page 26: ...26 page...

Page 27: ...stoFeed 30 W MA6 x 0458 804 896 0458 805 896 0458 806 896 AristoFeed 48 M2 0458 804 982 0458 805 982 0458 806 982 AristoFeed 48 W M2 x 0458 804 992 0458 805 992 0458 806 992 AristoFeed 48 MA4 0458 804...

Page 28: ...plate For unit without water conn and single front connector 1 0458 680 004 Front plate For unit with water conn and single front connector HA11 0366 285 001 Cap HA12 1 0458 750 001 Plate spring HA13...

Page 29: ...AristoFeed 30 AristoFeed 48 Edition 020319 29 bm29sha1...

Page 30: ...onnector 4 pole 13XS10 2 0193 260 152 Connector 4 pole 13XS5 13XS6 13XS8 HB14 1 Connector 9 pole D sub Included in item HB26 13XP2 HB15 2 0193 052 980 Screw HB16 1 Connector 9 pole D sub Included in i...

Page 31: ...AristoFeed 30 AristoFeed 48 Edition 020319 31 bm29shb1...

Page 32: ...1 0455 045 001 Insulating sleeve HC13 1 0469 837 880 Outlet nozzle W HC14 1 0455 044 001 Current connection HC15 1 Screw M8x25 HC16 1 Washer 16 8 4x1 5 HC17 1 Spring washer 16 8 2x0 9 HC18 1 Nut M8 HC...

Page 33: ...AristoFeed 30 Edition 020319 33 bm29shc1...

Page 34: ...0 1 Nut M6 HD11 1 0455 047 001 Front flange HD12 1 0455 044 001 Current connection HD13 2 0368 750 001 Insulating sleeve HD14 2 0193 513 105 Sleeve HD15 1 0469 837 880 Outlet nozzle W HD16 2 0366 966...

Page 35: ...AristoFeed 48 Edition 020319 35 bm29shd1...

Page 36: ...m29she1 Item Qty Ordering no Denomination Notes HE1 1 0458 667 001 Bobbin base HE2 1 0458 669 001 Profile Aluminium HE3 1 0458 668 001 Bobbin cover HE4 1 0146 967 881 Brake hub HE5 1 0458 676 880 Fixe...

Page 37: ...cooling units HF6 1 Water lock bushing HF7 1 Water lock outlet HF8 1 Screw M5x35 HF9 1 Nut M3 HF10 1 0458 589 001 Insulation plate HF11 1 0458 364 001 Micro switch HF12 1 0365 803 014 Quick connector...

Page 38: ...674 880 B1 B2 Bobbin holder Adapter for 5 kg bobbin 0458 704 880 0455 410 001 C1 C2 Lifting eye Quick connector MarathonPact 0458 706 880 F102 440 880 D1 D2 D3 Turning piece Guide pin Quick connector...

Page 39: ...AristoFeed 30 AristoFeed 48 Edition 020319 39 bm29a11a E1 Wheel kit for Aristofeed 0458 707 880 G1 Counter balance device includes mast and counter balance 0458 705 880 H1 Feeder stand 0458 522 880...

Page 40: ...16 m Extension cables 23 pole 8 m 23 pole 16 m 23 pole 25 m 23 pole 35 m Note You need a remote control adapter when using a remote control 0466 515 882 0467 277 880 0466 801 880 0466 515 881 0466 80...

Page 41: ...r AristoFeed 30 Ordering no Wire type 0455 072 002 Fe Ss cored 0456 615 001 Al Outlet nozzles for AristoFeed 30 and AristoFeed 48 Ordering no Dimensions Wire type Notes 0469 837 880 2 0 mm steel for 0...

Page 42: ...2 1 2 1 2 0366 966 886 1 6 mm x 3 Al U 1 6 1 6 1 6 0366 966 887 030 x 3 Fe Ss C V 030 030 030 030 0366 966 888 035 x 3 Fe Ss C V 035 035 035 035 0366 966 889 045 x 3 Fe Ss C V 045 045 045 045 0366 96...

Page 43: ...902 885 X 1 0 mm x 3 Al U 0366 902 886 X 1 2 mm x 3 Al U 0366 902 887 X 1 6 mm x 3 Al U 0366 941 883 030 x 3 Fe Ss cored V 030 0366 941 884 035 x 3 Fe Ss cored V 035 0366 941 885 045 x 3 Fe Ss cored...

Page 44: ...44 page...

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