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ESAB Aristo Robust Feed Pulse, Instruction Manual

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ESAB Aristo Robust Feed Pulse Instruction Manual Download Page 12

4 INSTALLATION

0446 253 101

- 12 -

© ESAB AB 2020

4

INSTALLATION

The installation must be carried out by a professional.

WARNING!

When welding in an environment with increased electrical danger, only power sources
intended for this environment may be used. These power sources are marked with the
symbol

.

CAUTION!

This product is intended for industrial use. In a domestic environment this product may
cause radio interference. It is the user's responsibility to take adequate precautions.

4.1

Lifting instructions

CAUTION!

Risk of crushing when lifting the wire feeder. Protect yourself and warn bystanders of
the risk.

CAUTION!

To avoid personal injury and damage of equipment, lift using methods and attachment
points presented below.

Summary of Contents for Aristo Robust Feed Pulse

Page 1: ...Aristo Instruction manual 0446 253 101 GB 20200629 Valid for serial no 014 019 xxx xxxx Robust Feed U6 Robust Feed Pulse...

Page 2: ......

Page 3: ...and loading wire 21 5 10 Changing feed rollers 21 5 11 Changing the wire guides 22 5 11 1 Inlet wire guide 22 5 11 2 Middle wire guide 22 5 11 3 Outlet wire guide 23 5 12 Roller pressure 23 5 13 Wear...

Page 4: ...101 ESAB AB 2020 7 MAINTENANCE 34 7 1 Inspection and cleaning 34 8 TROUBLESHOOTING 35 9 ORDERING SPARE PARTS 36 DIAGRAM 37 ORDERING NUMBERS 40 WEAR PARTS 42 ACCESSORIES 44 Rights reserved to alter spe...

Page 5: ...y precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All w...

Page 6: ...In case of such damage all warranty undertakings from ESAB cease to apply Recommended ESAB coolant ordering number 0465 720 002 For ordering information see the ACCESSORIES chapter in the instruction...

Page 7: ...vice is finished and before starting engine Stop engine before installing or connecting unit Keep hands hair loose clothing and tools away from moving parts FIRE HAZARD Sparks spatter can cause fire M...

Page 8: ...or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the equipment it is your responsibility to obtain information on...

Page 9: ...l drive wire feed mechanisms as well as control electronics They can be used together with wire from ESAB s Marathon Pac or from wire bobbin standard 200 mm and 300 mm The wire feed unit can be placed...

Page 10: ...torage temperature 40 to 80 C 40 to 176 F Shielding gas All types intended for MIG MAG welding Maximum gas pressure 5 bar 0 5 Mpa Coolant 2 ESAB s ready mixed coolant Maximum coolant pressure 5 bar 0...

Page 11: ...minute period that you can weld or cut at a certain load without overloading Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid object...

Page 12: ...sources are marked with the symbol CAUTION This product is intended for industrial use In a domestic environment this product may cause radio interference It is the user s responsibility to take adeq...

Page 13: ...fting The lifting points are rated for a maximum total weight of 44 kg 97 lb when lifted in the two outer upper lifting handles according to the graphic above The 44 kg 97 lb approved weight consists...

Page 14: ...or connections NOTE When moving the equipment use handle intended for transportation Never pull the equipment by the welding torch WARNING Assure that the side panels are closed during operation WARNI...

Page 15: ...ea Duty cycle Voltage loss per 10 m 100 60 35 70 mm 350 A 400 A 480 A 0 28 V 100 A 95 mm 400 A 500 A 600 A 0 21 V 100 A At an ambient temperature of 40 C and normal 10 minutes cycle Cable area Duty cy...

Page 16: ...iquid from the power source the cooling unit 7 Internal control panel see the CONTROL PANEL chapter 15 Connection for shielding gas 8 Heat kit switch Offshore variants 16 Connection for control cable...

Page 17: ...g a water cooled welding torch the water pump starts automatically The detection only works with power sources that are equipped with ELP for instance Aristo 4004i together with Cool 1 For power sourc...

Page 18: ...5 OPERATION 0446 253 101 18 ESAB AB 2020 5 4 Retrofit of interconnection strain relief kit...

Page 19: ...lding gas hoses are routed through the strain relief device There is also the possibility to use a pre assembled interconnection cable kit including strain relief see the ACCESSORIES appendix NOTE The...

Page 20: ...f this happens switch off the power source set the mode switch to GMA MIG MAG and restart the power source again 5 7 Lighting inside the wire feed unit The wire feed unit is equipped with lights insid...

Page 21: ...ing feed rollers When changing to a different type of wire the feed rollers should be changed to match the new type of wire For information about correct feed roller depending on wire diameter and typ...

Page 22: ...ccess to necessary wear parts see the Wear parts storage compartment section in this manual 5 11 1 Inlet wire guide 1 Unlock the inlet wire guide quick lock A by folding it out 2 Remove the inlet wire...

Page 23: ...h the wire guide Then set the pressure of the wire feeder s pressure rollers It is important that the pressure is not too high Figure A Figure B To check that the feed pressure is set correctly you ca...

Page 24: ...e Ss Tensioner unit 1 2 5 Tensioner unit 2 3 3 5 Cored Tensioner unit 1 2 Tensioner unit 2 2 5 3 Al Tensioner unit 1 1 Tensioner unit 2 2 3 1 Tensioner unit 1 2 Tensioner unit 2 5 13 Wear parts storag...

Page 25: ...wire guide 5 14 Attachment of wheel kit 5 14 1 Attachment of the wheels to the wheel kit frame Before the wire feed unit is attached to the wheel kit fasten the wheels to the frame by means of the M12...

Page 26: ...AB 2020 5 14 2 Wire feed unit in vertical position 5 14 3 Wire feed unit in horizontal position NOTE To be able to attach the wire feeder in horizontal position on the wheel kit the two bumpers on the...

Page 27: ...5 15 Attachment of both wheel kit and the torch strain relief accessory If the torch strain relief accessory are to be used in connection to the wheel kit being attached in vertical position the assem...

Page 28: ...ch the wheel kit to the wire feeder using the two screw joints near the rear end of the wire feeder Make sure the two distance washers are inserted between the wheel kit and the wire feeder 3 Fasten t...

Page 29: ...ROL PANEL 6 1 U6 6 1 1 External control panel 1 Display 4 Soft pushbuttons function keys see further explanation in the U6 control panel instruction manual 2 Knob for setting the voltage 5 Menu button...

Page 30: ...re welding starts Gas purging occurs for as long as the button is held depressed and occurs without voltage or wire feed starting Wire inching Wire inching is used when one needs to feed wire without...

Page 31: ...buttons see further explanation in the Pulse control panel instruction manual 4 Indication of which variables and units are shown in the display 2 Display 5 Knob for setting the wire feed speed and cu...

Page 32: ...nob NOTE The reading on the flow meter scale will only be correct if the wire feeder is in upright position 6 4 Rotating the external control panel For use of the wire feeder in horizontal position th...

Page 33: ...6 CONTROL PANEL 0446 253 101 33 ESAB AB 2020...

Page 34: ...echanism s worn parts should take place at regular intervals in order to achieve trouble free wire feed Note that if pre tensioning is set too hard this can result in abnormal wear on the pressure rol...

Page 35: ...the instruction manual for the control panel in question Perform the following checks and inspections before sending for an authorised service technician Fault symptom Corrective actions The wire fee...

Page 36: ...EN 60974 5 and IEC EN 60974 10 Class A Canadian standard CAN CSA E60974 5 and US standard ANSI IEC 60974 5 It is the obligation of the service unit which has carried out the service or repair work to...

Page 37: ...DIAGRAM 0446 253 101 37 ESAB AB 2020 DIAGRAM Robust Feed U6 Pulse...

Page 38: ...DIAGRAM 0446 253 101 38 ESAB AB 2020 Robust Feed U6 Pulse EURO Push Pull...

Page 39: ...DIAGRAM 0446 253 101 39 ESAB AB 2020 Robust Feed U6 Pulse Tweco Push Pull...

Page 40: ...ith EURO connector torch cooling system heater gas flow meter and MMA 0445 800 888 Robust Feed U6 Offshore Water ELP Push Pull Mechanized MIG With EURO connector torch cooling system ELP heater gas fl...

Page 41: ...45 800 893 Robust Feed Pulse Offshore Push Pull With Tweco 4 connector heater gas flow meter and MMA 0463 708 001 Spare parts list Robust Feed U6 Robust Feed Pulse 0463 707 001 Service manual Robust F...

Page 42: ...0445 830 883 Tweco 0445 830 881 Euro Cored wire Different wire guides dependent on wire diameter Wire diameter in mm 040 0 9 1 0 045 1 2 052 1 4 1 16 1 6 070 1 8 5 64 2 0 3 32 2 4 Feed roller V K knur...

Page 43: ...in mm 023 0 6 030 0 8 040 0 9 1 0 045 1 2 052 1 4 1 16 1 6 070 1 8 Feed roller U groove X X 0445 850 050 X X 0445 850 051 X X 0445 850 052 Inlet wire guide Middle wire guide Outlet wire guide 0445 82...

Page 44: ...0 Torch strain relief F102 440 880 Quick connector Marathon Pac 0459 491 880 Remote control unit MTA1 CAN MIG MAG wire feed speed and voltage MMA current and arc force TIG current pulse and background...

Page 45: ...led 49 ft 3 in 15 0 m 0446 255 894 70 mm liquid cooled 65 ft 7 in 20 0 m 0446 255 895 70 mm liquid cooled 82 ft 25 0 m 0446 255 896 70 mm liquid cooled 114 ft 10 in 35 0 m Interconnection cable withou...

Page 46: ...est ESAB agency EURO Tweco and Push Pull torches 0457 357 882 Miggytrac B501 Equipment for mechanized welding 0459 990 645 Miggytrac B5001 Equipment for mechanized welding 0398 146 016 Railtrac B42V E...

Page 47: ...ACCESSORIES 0446 253 101 47 ESAB AB 2020...

Page 48: ...For contact information visit esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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