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ESAB 0700500070, Instruction Manual

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TABLE OF CONTENTS

0463 709 001

© ESAB AB 2020

1

SAFETY

.......................................................................................................

3

1.1

Meaning of symbols

...............................................................................

3

1.2

Safety precautions

.................................................................................

3

1.3

User responsibility

.................................................................................

7

1.4

California Proposition 65 Warning

........................................................

9

2

INTRODUCTION

..........................................................................................

11

2.1

Equipment

...............................................................................................

11

3

TECHNICAL DATA

......................................................................................

12

4

INSTALLATION

............................................................................................

14

4.1

Location

...................................................................................................

14

4.2

Lifting instructions

.................................................................................

14

4.3

Main supply

.............................................................................................

15

5

OPERATION

................................................................................................

17

5.1

Overview

.................................................................................................

17

5.2

Connections and control devices

.........................................................

17

5.3

Connecting welding and return cables

................................................

17

5.4

Turning the power on/off

.......................................................................

18

5.5

Fan control

..............................................................................................

18

5.6

Thermal protection

.................................................................................

18

5.7

Functions and symbols

.........................................................................

18

5.8

Setting panel

...........................................................................................

20

5.9

Remote control

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20

6

MAINTENANCE

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21

6.1

Routine maintenance

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21

6.2

Cleaning instructions

.............................................................................

21

7

TROUBLESHOOTING

.................................................................................

23

8

ORDERING SPARE PARTS

........................................................................

24

DIAGRAM

............................................................................................................

25

ORDERING NUMBERS

.......................................................................................

26

ACCESSORIES

...................................................................................................

27

Rights reserved to alter specifications without notice.

Summary of Contents for 0700500070

Page 1: ...Rogue Instruction manual 0463 709 001 US 20200323 Valid for A01 xxx xxxx MiniArc Rogue ES 180i...

Page 2: ...n supply 15 5 OPERATION 17 5 1 Overview 17 5 2 Connections and control devices 17 5 3 Connecting welding and return cables 17 5 4 Turning the power on off 18 5 5 Fan control 18 5 6 Thermal protection...

Page 3: ...ry or death PROTECT YOURSELF AND OTHERS Some welding cutting and gouging processes are noisy and require hearing protection The arc like the sun emits ultraviolet UV and other radiation and can injure...

Page 4: ...they may explode 5 Have fire extinguishing equipment handy for instant use such as a garden hose water pail sand bucket or portable fire extinguisher Be sure you are trained in its use 6 Do not use e...

Page 5: ...galvanized steel stainless steel copper zinc lead beryllium or cadmium unless positive mechanical ventilation is provided Do not breathe in the fumes from these materials 3 Do not operate near degrea...

Page 6: ...CAN INJURE Only use lifting eye to lift unit Do NOT use running gear gas cylinders or any other accessories Use equipment of adequate capacity to lift and support unit If using lift forks to move unit...

Page 7: ...Personal Eye and Face Protection Devices 1 3 User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the...

Page 8: ...yourself and others Take precautions when welding and cutting ELECTRIC SHOCK Can kill Install and ground the unit in accordance with instruction manual Do not touch live electrical parts or electrodes...

Page 9: ...spatter can cause a fire Make sure there are no inflammable materials nearby Do not use on closed containers HOT SURFACE Parts can burn Do not touch parts bare handed Allow cooling period before work...

Page 10: ...WARNING This product can expose you to chemicals including lead which are known to the state of California to cause cancer and birth defects or other reproductive harm Wash hands after use For more in...

Page 11: ...wer source intended for Stick SMAW and Tungsten inert gas TIG GTAW welding ESAB accessories for the product can be found in the ACCESSORIES chapter of this manual 2 1 Equipment MiniArc ES 180i include...

Page 12: ...A 23 6 V 55 A 22 2 V Permissible load at Live TIG 25 duty cycle 180 A 17 2 V 140 A 15 6 V 60 duty cycle 116 A 14 6 V 90 A 13 6 V 100 duty cycle 90 A 13 6 V 70 A 12 8 V Apparent power I2 at maximum cu...

Page 13: ...u can weld or cut at a certain load without overloading The duty cycle is valid for 104 F 40 C Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetratio...

Page 14: ...inlets and outlets are not obstructed A Minimum 8 in 200 mm B Minimum 8 in 200 mm WARNING Secure the equipment particularly if the ground is uneven or sloping 4 2 Lifting instructions These units are...

Page 15: ...ust be made in accordance with regulations 1 Rating plate with supply connection data Recommended fuse sizes and minimum cable area for the MiniArc Rogue ES 180i Power cable for heavy duty application...

Page 16: ...ating plate for the specification of the power source in use NOTE Use the power source in accordance with the relevant national regulations For North America variants the supplied adapter allows for c...

Page 17: ...r cable 2 Positive welding terminal 5 Mains power supply switch I O 3 Negative welding terminal 6 Remote socket 5 3 Connecting welding and return cables The power source has two outputs a positive wel...

Page 18: ...s has two main advantages 1 to minimize power consumption and 2 to minimize the amount of contaminants such as dust that are drawn into the power source Note that the fan will only operate when requir...

Page 19: ...wer source must be supplemented with the following TIG GTAW torch with gas valve Argon gas cylinder Argon gas regulator Tungsten electrode This power source performs Live TIG GTAW start The tungsten e...

Page 20: ...control 3 Indication of welding method Stick SWMA Stick SMWA with Cellulose electrode or Live TIG GTAW 6 Display shows set or measured value 5 9 Remote control Connect the remote control to the front...

Page 21: ...d reliable operation NOTE Perform maintenance more often during severe dusty conditions Before each use make sure that the Product and cables are undamaged and The torch is clean and undamaged 6 1 Rou...

Page 22: ...g always wear the recommended personal protective equipment such as earplugs safety glasses masks gloves and safety shoes 1 Disconnect the power source from the power supply 2 Open the enclosure and u...

Page 23: ...d contact with the workpiece Make sure that the TIG torch lead is connected to the negative welding terminal Make sure that the correct shielding gas gas flow welding current filler rod placement elec...

Page 24: ...andards CSA E60974 1 and ANSI IEC 60974 1 Upon completion of service or repair work it is the responsibility of the person s performing the work to ensure that the product still complies with the requ...

Page 25: ...DIAGRAM 0463 709 001 25 ESAB AB 2020 DIAGRAM...

Page 26: ...0 ORDERING NUMBERS Ordering number Denomination Type Notes 0700 500 070 Welding power source MiniArc Rogue ES 180i North America 0463 709 001 Instruction manual North America Technical documentation i...

Page 27: ...lder 200 A and Lead Assembly 13 ft 4 m 50 mm WS200G10 Ground Clamp 200 A and Lead Assembly 10 ft 3 m 50 mm W4012701 TIG Torch and Accessories 17 Style 13 ft 4 m W4014000 Power Adapter W4014450 TIG Foo...

Page 28: ...For contact information visit esab com ESAB AB Lindholmsall n 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com...

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