Ernex AS MaxiCut 1500 User Manual Download Page 2

Page: 2 / 28

CONTENTS

1. Safety instructions

2. General instructions/Dust and Noise

3. Directions for assembly/Power Supply

4. Control functions/Transport

5. Operation

6. Maintenance/Repair

7. Troubleshooting

8. Warranty

9. Technical data

10. Standard/optional equipment

11. Spare part list/drawings

12. Wiring diagaram

13. Conformity declaration

14. Product marks

Original Manual: Norwegian 520102

Summary of Contents for MaxiCut 1500

Page 1: ...1 ...

Page 2: ...er Supply 5 4 Control functions Transport 9 5 Operation 10 6 Maintenance Repair 14 7 Troubleshooting 16 8 Warranty 17 9 Technical data 18 10 Standard optional equipment 19 11 Spare part list drawings 20 12 Wiring diagaram 25 13 Conformity declaration 26 14 Product marks 27 Original Manual Norwegian 520102 ...

Page 3: ...k Equipment Regulations Details of correct installation and use together with guidance on fitting and proper adjustment of guards are described in this manual 6 The Woodworking Machines Regulations place absolute legal duty on employers and em ployees to ensure that guards and the Provision and use of Work Equipment Regulations and any other safety devices are secur ely fitted correctly adjusted a...

Page 4: ...ff Lower sawblade when not in use Always use riving knife Disconnect main cable when changing sawblade or performing other maintenance work Use only carbide tipped sawblade which is properly sharpened Never use a cracked or deformed sawblade The saw is equipped with an automatic motor brake If the saw continues to rotate for more than 10 seconds after the off button has been pressed the braking me...

Page 5: ...5 3 DIRECTIONS FOR ASSEMBLY 3 1 Top guard adjustment Adjust the top guard Fig 2 so that the wooden strip on the inside of the guard is 3 mm from the saw blade See Fig 1 3 mm 1 8 Fig 1 Fig 2 ...

Page 6: ...t L Fig 3a Adjust rollerbox height bringing it flush with the turntable by loosening the lock nuts on the guide bar fastening screws B adjusting the screws and locknuts Fig 3 Check rollerbox height by laying the rip fence across the turntable roller box and roller table Tighten the locknuts and re check the height Fit rip fence as illustrated in Fig 4a 4b Adjust guide bar angle by means of screws ...

Page 7: ...3 3 Attaching support roller Attach support roller to the saw using M10x16 screws See Fig 5 Fig 5 3 4 Assembling the fixed table w board support Assemble as illustrated in Fig 6a 6b M10 x 16 Fig 6a Fig 6b ...

Page 8: ...trician Three phase saws which run on 400 V have a change of phase switch which is operated by a screwdriver These saws are fitted with a neutral wire i e 5 prong plugs Note the placement of the neutral prong in Fig 7 Check also to see that the blade is mounted correctly with re gards to the direction of rotation NOTE For single phase motors supply cables must have at least 2 5 mm2 conductors Reco...

Page 9: ...s for lifting One of the saw legs has a receptacle for push sticks When lifting the saw with a crane place slings in the holes on either side of the saw 4 3 Starting and stopping motor An On Off switch C is located on one of the legs A cover which can be locked with a padlock is mounted over the switches See Fig 9 Incor porated into the switch is a zero voltage switch which prevents the motor from...

Page 10: ...table Lock turn table in desired position by push ing stop handle E to the left Free turn table by pushing stop handle to the right The saw is also provided with pre stops at 0 45 90 and 135 See Fig 9 5 OPERATION 5 1 Crosscutting There are two methods for making crosscuts with the turntable at 90 A Hold material against fence and raise saw blade to make cut IMPORTANT Note that the saw blade moves ...

Page 11: ...de See Fig 11 5 3 Angled crosscutting Turn turn table to desired angle in relation to fence Hold material against fence and cut by lifting saw blade See Fig 12 5 4 Compound angle cutting Set turntable as for an angled crosscut Tilt saw blade to desired angle and lock Hold material against fence and cut by lifting saw blade See Fig 13 Fig 11 Fig 12 Fig 13 ...

Page 12: ...pping with bevelled cuts Set turntable and fence for ripping and adjust saw blade to desired vertical angle and lock Per form operation as described in 5 5 See fig 15 5 7 Cutting grooves lengthwise Set sawblade in vertical position raise and lock at desired height The blade must be parallel to the fence Lock fence at desired distance from sawblade Feed material along fence towards the sawblade usi...

Page 13: ... and lock the sawblade at the desired height Hold material against the fence and feed it through the sawblade by pulling the rollertable towards you Advance material slightly along the fence and repeat the operation until the rab bet or groove has the proper width See Fig 17 Fig 16 Fig 17 ...

Page 14: ...e braking mechanism must be replaced The saw may be connected to a sawdust extractor with a minimum capacity of 1100 m3 h 6 1 Replacing sawblade Sawblade must be in lower position when being removed Use tools to open sawblade cover Restrain upper cover using chain under sawta ble Use tools supplied with saw to remove sawblade Arbor nut H has a left hand thread and is unscrewed by turning clockwise...

Page 15: ...chine must only be repaired by qualified electricians or authorised service workshops Testing the brakes Thebrakeforthesawbladerotationshouldbetestedregularly Thestop time must be max 10 sec Start stop the saw 10 times in a row and check the stop time ...

Page 16: ...not contain chips and sawdust check the spindle check the saw blade for eccentricity and that all the teeth are whole and sharp check that the motor brake is clean and that it loosens when starting up clean it by removing the fan cover and for instance use compressed air to purify The saw blade is heavy to lift and does not go down completely check that nothing is stuck in the blade box check that...

Page 17: ...in material and or workmanship only When making a claim under the warranty proof of purchase bearing the original date of purchase must be submitted The repairs under warranty may only be carried out by Ernex AS or by authorized Ernex warranty service agents or the importer The warranty will not apply in cases of incorrect use overloading of the machine or fitting non approved accessories use of f...

Page 18: ...2700 rpm USA 3240 rpm Peripheral speed 52 5 m s with standard blade USA 58 m s Cable dimension Single phase minimum 2 5 mm2 max length 15 m Three phase minimum 1 5 mm2 Fuse 230V single phase 16 A time lag 230V three phase 13 A time lag 110V single phase 25 A time lag 400V three phase 10 A time lag Motor protection 230V single phase 16 A 110V single phase 20 A 230V three phase 12 A 400V three phase...

Page 19: ...ed outfeed rollertable with board support Aluminium fence with length stop for adjust able infeed rollertable Aluminium fence for fixed outfeed rollertable Telescope extension Short aluminium fence Sawdust extractor Fittings and flexible hose for sawdust extractor Standard equipment may vary in each country due to current legislation According to the CE regulations rollertables must always be used...

Page 20: ...bracket 59 720 259 Clamps bolts f riving knife 60 720 347 Clamp f sawblade inner 61 720 396 Clamp f sawblade inner EMG 62 820 165 Clamp f sawblade outer 63 820 166 Spindle nut left handed 66 720 390 Motor 230V 1 ph 2kW EMG 67 720 391 Motor 230V 3 2 2kW EMG 68 720 392 Motor 400V 3 ph 2 2kW EMG 69 720 393 Motor 110V 1 ph 1 6kW EMG 01 70 720 394 Motor 230V 1 w o switch susp EMG 71 720 397 Motor 400V ...

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Page 22: ...r stål 27 772 964 Fastspenning f alu anhold kompl 29 745 925 Skråbukk kompl 30 745 817 Skråbukk øvre del fast side 31 745 917 Ben f fast bord H V 32 745 958 Hengsle m skruer 35 772 726 Bivogn kompl 36 772 734 Lagersett f bivogn 2 37 972 995 Teleskopanhold kompl Ekstr utst 38 772 996 Endestykke f teleskopanh 39 745 584 Låseskrue f teleskopanh M12x43 45 707 704 Låseskrue f anh kloss 62 745 964 Innfe...

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Page 26: ...te No TI 09 MD 0311 Erklärt hiermit Die Maschine Mod Nr Die diese Erklärung betrifft wurde in konformität mit den Richtlinien vom Rat der Europäischen Gemeinschaften 2006 42 EF 2006 95 EF u EN 1870 5 2002 Notizierte Stelle Dansk Teknologisk Institut Århus Identifikations Nr 0396 hat diese Maschine geprüft Bescheinigung durch das Typattest Nr TI 09 MD 0311 Försäkrar härmed att Maskin Mod Nr Vilken ...

Page 27: ...27 14 PRODUCT MARKS ...

Page 28: ...nd Bjørn Gudmundsson Co Laugavegi 29 IS 101 Reykjavik Tel 354 124321 Fax 354 5624346 E mail brynja brynja is www brynja is Holland Netherland Gjerde B V Mors 9 NL 7151 MX Eibergen Tel 31 545 472855 Fax 31 545 472865 E mail info gjerde nl www gjerde nl Tyskland Germany Hüllinghorst Maschinenhandel GmbH Co KG Höfeweg 70 DE 33619 Bielefeld Tel 49 5219110612 Fax 49 5219110699 E mail jens huellinghorst...

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