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20

c.  Before replacing the fairing, the vehicle system cable and any option

cables may be run under the fairing also. Then replace the fairing by
removing the gas cap, repositioning the fairing, then replacing the
gas cap and the three screws that secure the fairing.

For motorcycle models not equipped with a gas tank fairing:

After making power connections, run the power/control and vehicle system
cables (as well as any option cables) up the left side of the motorcycle to
the control unit and secure the cables with the cable ties. Note that all
cables connect to the back of the control unit.

MICROPHONE BRACKET

After mounting the control unit and connecting the microphone, mount the
microphone  hang-up  bracket in a location that is convenient to the
operator, and where it will not interfere with the safe operation of the
motorcycle. For ease of installation, Figure 2 shows the  microphone
hang-up bracket mounted on a customer-provided mounting plate.

Figure 12. Cable Routing to the Control Unit

17

11. Install a new ring terminal on the black cable and connect it to battery

minus (-).

Any extra length of the power/control cable can be coiled
under the motorcycle seat and secured to prevent
interference with the operation of the motorcycle. See
Figure 10.

NOTE

Figure 9. Power/Control Cable Installation

Figure 10. Under Seat Cable Installation

Summary of Contents for S-825 Series

Page 1: ... ericssonz LBI 39023 Installation Manual S 825 CONTROL UNIT RANGR RADIO UNIT MOTORCYCLE INSTALLATION ...

Page 2: ...ONSIDERATIONS 9 MOUNTING THE RADIO 9 CABLE INSTALLATION 15 POWER CONTROL CABLE 16 VEHICLE SYSTEM CABLE 18 MICROPHONE BRACKET 20 SPEAKER MOUNTING 21 CONTROL UNIT CONNECTIONS 21 ANTENNA INSTALLATION 22 TOP COVER POSITION 22 REAR MOUNT OPTION 22 FINAL CHECKS AND CONNECTIONS 24 HEADSET OPTION INSTALLATION 26 Copyright November 1994 Ericsson Inc 1 1 1 1 1 1 1 1 N N 5 1 N 4 1 N N N N 1 1 3 1 1 1 3 S ...

Page 3: ...before starting the installation NOTICE Ericsson Inc does not assume liability for possible degradation of the radio performance or motorcycle performance due to installers mounting procedure Radio installation shall be in the horizontal plane TOOLS REQUIRED A few specific tools are required to complete the motorcycle installation These are Soldering iron Wire crimpers ST2602 9 64 drill for backup...

Page 4: ...4 Figure 1 Typical S 825 Series Motorcycle Installation ...

Page 5: ...unit Mounting the weatherproof base plate to the motorcycle bracket Installing the outboard antenna bracket Mounting the weatherproof case to the base plate Running the power control vehicle system and option cables Installing the RANGR two way radio in the weatherproof case and Installing the antenna on the weatherproof case or Installing the antenna on the L bracket All mounting hardware consist...

Page 6: ...n S8CC1L EDACS System Cable 19D901864G2 Option S8CC1X Vehicle System Cable 19B219537G5 Option S8CC1K A low power RANGR two way radio refer to the Power vs Current chart in the Two Way Radio Mounting section of this manual before installing Weatherproof Fuse kit 19A149701G1 Option S8PD1B Weatherproof Case Assembly 19D438453G3 Option S8RB1A Weatherproof Case Mounting Plate Kit 19A149703G1 Option S8M...

Page 7: ...ilized to mount the brackets and mounting plates to the motorcycle Bracket material should be 1 8 inch steel minimum When designing and mounting the brackets the following guidelines should be considered The installation must NOT interfere with steering or operation of the motorcycle Mounting locations must NOT interfere with the driver or with Instrument visibility The installation should provide...

Page 8: ...ol Unit Interconnection Diagrams in back of this manual for final connections to the control unit and for instructions to install the cable entrance cover kit Figure 2 Typical Control Unit and Speaker Mounting Figure 3 Typical Control Unit Installation ...

Page 9: ...he system current drain It is recommended that the radios be set for the applicable power output and current drain shown in Table 1 for all RANGR motorcycle applications Do NOT use a high powered radio in the motorcycle application To do so will result in damage to the motorcycle alternator battery and all circuits WARNING MOUNTING THE RADIO To install the radio in the weatherproof case Assembling...

Page 10: ...to the slot on the bottom of the weatherproof box Secure with the two 1 4 X 20 machine screws and locking nuts provided See Figure 4 4 Insert the two smaller grommets into the two holes adjacent to the cable cutout 5 Remove the backing from the plastic wire holder Locate a position on the opposite side of the case from the cable cutout approximately 3 4 inch from and parallel with the front and 2 ...

Page 11: ...y redress the ground straps to a position that allows full compression without pinching Clearance is reduced from 5 8 to approximately 1 4 BRAIDED GROUND RADIO GROUND CABLE WIRE GUIDE REAR MOUNT ANTENNA OPTION STRAP USED IN TOP POWER LEAD ENTRANCE CONTROL ENTRANCE MOUNT APPLICATIONS ONLY Figure 4 Weatherproof Box Assembly ...

Page 12: ...ocknuts provided Position the weatherproof box so that the cable access cutout is towards the front of the motorcycle When using the recommended antenna ground strap top mount applications only install the end of the braided and sleeved ground strap with the small terminal under the center rear bolt head as shown in Figure 4 NOTE 3 Install the bottom mounting plate 19D903778P1 using the four 10 x ...

Page 13: ...and secure with the four machine screws N30AP16010 lockwashers N406P39 and N400P9 flat washer provided Secure the spade lugs of the 4 inch grounding straps between screws N30AP16010 and mounting plates When installing the ground straps be sure they are dressed in such a way that they will not get pinched between the mounting plate and the weatherproof box when the shock absorbers are fully compres...

Page 14: ...om rubber pad 19B802204P1 and attach to top mounting plate 19D903777P1 as shown 3 Remove RANGR bottom cover and four cone shaped mounting feet Discard cone shaped mounting feet 4 Put a small drop of RTV on each end of the receive oscillator crystal to stake the crystal to the printed board 5 Assemble RANGR bottom cover and mounting plate 19D903777P1 to the bottom of the RANGR using four 344A4064P1...

Page 15: ...except 30 watts on low band The power adjust pot is accessed through a hole in the logic board adjacent to the synthesizer module 11 Assemble new RANGR radio top cover 188D5003P1 and torque screws to 21 inch pounds 12 Apply label in vacant recess on the RANGR rear casting CABLE INSTALLATION Cable installation consists of making the power connections and then running the radio power control and veh...

Page 16: ...e radio connector inside the weatherproof case see Figure 9 2 Split the large grommet provided and install it on the control cable Then slide the grommet into the cutout on bottom of the case as shown in Figure 4 Leave enough slack at the radio end to allow the cable to be easily connected to the radio and for the radio to be pulled out of the case for servicing 3 Replace the cable entrance cover ...

Page 17: ...t to battery minus Any extra length of the power control cable can be coiled under the motorcycle seat and secured to prevent interference with the operation of the motorcycle See Figure 10 NOTE Figure 9 Power Control Cable Installation Figure 10 Under Seat Cable Installation ...

Page 18: ...ions The vehicle system cable is shown in Figure 11 Install the vehicle system cable as follows 1 Run the cables to the battery area or to Ignition Switch A Cut the cable to the length required 2 Connect a ring terminal on the end of the lead if required and connect the lead to battery 3 Secure the fused lead to the power control cable by opening the yellow fuse assembly and then closing it over t...

Page 19: ... tank filler pipe and up to the area of the control unit The fairing may have to be notched to provide entrance and exit space Run the power control cable as directed in Steps a through c a Remove the three screws securing the fairing two at the end nearest the handlebars and one near the saddle Next unscrew and remove the gas tank cap and lift off the fairing Replace the gas cap immediately Alway...

Page 20: ...bles as well as any option cables up the left side of the motorcycle to the control unit and secure the cables with the cable ties Note that all cables connect to the back of the control unit MICROPHONE BRACKET After mounting the control unit and connecting the microphone mount the microphone hang up bracket in a location that is convenient to the operator and where it will not interfere with the ...

Page 21: ... bracket using existing bolts to secure the speaker mounting bracket see Figure 2 CONTROL UNIT CONNECTIONS After installing the control unit speaker and all cables connect the required leads including option leads to the vehicle system plug as shown on the Interconnection Diagram see the Table of Contents Then connect the cables to the control unit connectors as shown in Figure 13 Figure 13 Contro...

Page 22: ... antenna cable be sure to have enough slack so that the case can be opened without straining the antenna cable connections Route the antenna cable to the radio along the opposite side of the radio from the antenna jack and radio heatsink as shown in Figures 2 and 5 REAR MOUNT OPTION Mount the antenna on the rear antenna support 19D904965P1 See Figure 16 Mount the support to the weatherproof case m...

Page 23: ...e p d 23 Figure 14 Antenna Mounting Top Mount Position Figure 15 Antenna Modifications ...

Page 24: ... with the Power Control Cable as shown in Figure 17 Radio Connections Make a final check of all cables to make sure they are properly connected and dressed away from all moving parts and exhaust pipes and secured with cable ties Then recheck all electrical connections and radio mounting hardware To ensure optimum performance make sure the cable shield ground lead is connected to the radio case NOT...

Page 25: ...e 25 Figure 17 Radio Connections ...

Page 26: ...lmet mounted microphone amplifier belt and cables with quick disconnect connectors A typical installation is shown in Figure 18 Install the headset option according to the manufacturer s instructions provided with the option Figure 18 Typical Headset Installation ...

Page 27: ...27 Figure 19 Power Control Cable Outline Diagram ...

Page 28: ...28 Figure 20 Control Unit and Radio Interconnection Diagram Th P Th si sy ap R M To A 1 2 ...

Page 29: ...n 29 Figure 20 Control Unit and Radio Interconnection Diagram con t ...

Page 30: ...30 Figure 21 Control Unit Accessories Interconnection Diagram M it co D to eq Th ba m m th an B m A al co op th 3 ...

Page 31: ...31 Figure 21 Control Unit Accessories Interconnection Diagram con t ...

Page 32: ...32 Figure 22 Antenna Cutting Chart 29 50 MHz U E Th A an O he ha ...

Page 33: ...33 Figure 23 Antenna Cutting Chart 136 174 MHz ...

Page 34: ...34 Figure 24 Antenna Cutting Chart 450 512 MHz Th S Th no To in st T A Th TO ...

Page 35: ... 18 X 3 8 Used to secure ground plane N400AP6 Washer flat steel narrow plate No 4 5490407P36 Rubber grommet Inner diameter 1 2 inch 19B235151P1 Cover plate N97P13008 Machine screw pan head No 6 32 X 1 2 4035664P13 Nut self locking No 6 32 19A116552P4 Cable clip N30AP16010 Machine screw indented hex head No 10 32 X 5 8 N406P39 Washer lock No 10 N400P9 Washer flat N402P8B6 Flat washer steel No 8 19D...

Page 36: ...y 1 7115130P9 Lock washer internal tooth No 3 8 19D904965P1 Antenna Support N210P21B6 Nut machine screw Hex steel 1 4 20 MICROPHONE HANGER With Strong Spring 19A149690G1 N30AP16010 Machine screw indented hex head No 10 32 X5 8 4031457G1 Support 4031458G2 Spring 4035664P14 Nut self locking No 10 32 WEATHERPROOF FUSE KIT 19A149701G1 19A149677P1 Fuseholder 30 Amps 600 Volts sim to Bussman Tron Type w...

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