Battery Sleeve
Identify the required battery sleeve. To remove or install
the sleeve, perform the following steps: (Refer to Figure 2.)
Removal - Use the following instructions to remove a
charger sleeve:
1.
Turn the charger upside down. Locate the two sleeve
screws and remove them using a Phillips screwdriver.
2.
Turn the charger right side up and remove the sleeve. This
can be done by inserting a couple of fingers into the sleeve
cavity and gently pull upward while holding the base
down.
Installation - Use the following instructions to install a
charger sleeve:
1.
With the sleeve circuit board facing the rear of the charger,
tilt the sleeve slightly forward and insert it into the charger
base.
2.
Align the sleeve’s side molding with the grooves in the
charger’s base. The sleeve will drop into the base until it
meets the connector pins.
3.
Press down gently but firmly on the top center of the
sleeve until it seats fully into the base. The top of the
sleeve will be flush with the top of the base. Do not force
the sleeve into the base, the base connector pins will slip
into the sleeve connector using a minimum amount of
pressure.
4.
Turn the charger upside down. Secure the sleeve in the
charger base by installing the two sleeve screws.
Standard Charger
Case
Disassembly - Use the following procedures to disas-
semble the Standard Charger: (Refer to Illustrated Parts
Breakdown.)
1.
Remove the charger sleeve.
2.
Remove four case screws (items 14 & 17). Gently separate
the bottom assembly (item l) from the body (item 2).
3.
Disconnect the LED cable (item 8) from connector CNI
on the charger board (item 5).
Reassemble:
4.
Connect the LED cable to the charger board connector
(disconnected in step 3).
5.
Reassemble the bottom assembly to the body.
6.
Reinstall the four case screws.
Charger Board
To remove the charger board, perform the following
steps:
1.
Disassemble the charger (see Case disassembly proce-
dure)
2.
Remove the two screws (item 21) holding the input power
connector.
3.
Disconnect the Output PCB cable from connector CN2.
4.
Remove the two screws (item 18) securing the board and
remove the Charger Board from the bottom assembly.
Reinstall:
5.
Install Charger Board into bottom assembly.
6.
Install two screws to secure the board (removed in step 4).
7.
Reconnect the Output PCB cable to CN2.
8.
Reinstall the input power connector using the two screws
removed in step 2.
9.
Reassemble charger and install battery sleeve.
Rapid Charger
Case
Disassembly - Use the following procedures to disas-
semble the Standard Charger: (Refer to Illustrated Parts
Breakdown.)
1.
Remove the charger sleeve.
2.
Remove four case screws (items 23 & 25). Gently separate
the bottom assembly (item 1) from the body (item 2).
3.
Disconnect the LED cable (item 17) from connector
CN103 on the Charger Control Board (item 20).
Reassemble:
4.
Connect the LED cable to the charger board connector
(disconnected in step 3).
5.
Reassemble the bottom assembly to the body.
6.
Reinstall the four case screws.
AE/LZB 119 1643
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