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ErgoPack 700X-Li, Operating Instructions Manual, Page: 34 / 116

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ErgoPack 700X-Li Operating Instructions Manual Download Page 34

7.1 Li-ion battery-charging station/charger

The main voltage must comply with the details on the type plate.

The Li-ion battery charging station / charger is only suitable for

charging the supplied original ErgoPack Li-ion battery, article number

704345.

7.2 Charging the Li-ion battery

1.) Connect charger to the main voltage

2.) Open cover of Li-ion battery case (by pulling at the outer corners 

as shown below).

Fig. 15

7. 

Commissioning

Attention!

Before using the strapping system for the first time, a visual inspection 

for exterior damages has to be done.

UK (Li)

-34-

Summary of Contents for 700X-Li

Page 1: ...Original Operating Instructions UK For ErgoPack strapping systems 700X Li 713X Li 726X Li 745X Li...

Page 2: ...tion loses its validity if a change is made to the system without our permission Respective United Kingdome directives Supply of Machinery Safety Regulations 2008 UK SI 2008 No 1597 Electromagnetic Co...

Page 3: ...we have brought on to the market This declaration loses its validity if a change is made to the system without our permission Respective EU directives EU Machine directive 2006 42 EG EU Guideline on e...

Page 4: ...ation of symbols 13 2 8 2 Explanation of the safety representation 14 3 Recommendations for protective measures 15 3 1 Safety regulations for battery and charger 16 3 1 1 General safety instructions f...

Page 5: ...Setting strap width at the sealing head 37 7 4 Switching on the strapping system 38 7 5 Setting the date and time 39 40 7 6 Setting strap tension range at the sealing head 41 7 7 Setting strap tensio...

Page 6: ...Changing the control box display unit 95 96 10 9 Changing the motor 97 100 10 10 Cleaning replacing the tension wheel at the sealing head 101 102 10 11 Cleaning replacing the tooth plate at the sealin...

Page 7: ...ut sealing head ErgoPack 713X Li Strapping system with electrical drive electronically controlled via joystick with a sealing head for strap width of 9 13mm and a maximum tension force of 1200N ErgoPa...

Page 8: ...is rolling away accidentally Fig 1 The strapping system can be pushed in an upright position with the two hand grips Fig 1 For pushing it you must release the brakes of the two guide rolls on the stra...

Page 9: ...be ruled out The ambient temperature during operation must not exceed 50 C and not fall below 0 C For the strapping system an electrically conductive floor is recommended Fig 2 For a safe operation w...

Page 10: ...ing speed fast Room temperature 20 C Li ion charger wide range charger Opertating voltage 100 240 V 50 60 Hz Rated power consumption up to approx 650W Charging current nominal up to 10A Li ion battery...

Page 11: ...posal of the Li ion battery Do not dispose of the Li ion battery in household waste It must be disposed of properly and in an environmentally friendly manner by a disposal company Disposal may vary fr...

Page 12: ...trained persons Please contact your ErgoPack service partner in this regard 2 7 2 Transporting the Li ion battery on the road Private users may transport the battery on the road without any restrictio...

Page 13: ...ical mechanical misuse Warning against laser radiation Warning of crushing hazards No open flame or high heat Danger of explosion and fire Do not operate for persons with pacemakers or implanted defib...

Page 14: ...sk If not avoided it can result in a minor or moderate injury Attention Marks a situation to be considered If not considered it can lead to material damage or poor operating results Note Marks useful...

Page 15: ...dents the recognized special rules for working safely and according to proper and professional standards also have to be respected In order to protect the strapping system against unauthorized access...

Page 16: ...Li ion battery and protect it from shock heat and fire Danger of explosion Store batteries in a dry frost proof place The ambient temperature must not exceed 60 C and must not fall below 20 C Damaged...

Page 17: ...t the battery Do not subject the battery to mechanical shocks Do not open or disassemble the battery Avoid large temperature changes Protect the battery from heat above 60 C and fire Excessive tempera...

Page 18: ...enclosed spaces that are ventilated dry and dust free Do not cover the unit Make sure that the charging current and voltage are suitable for your battery You will find this information on the type pl...

Page 19: ...ear heating appliances and protect it from direct sunlight Do not store the battery near hot or flammable objects There is a risk of explosion Keep small metal objects away from the battery Danger of...

Page 20: ...n Control panel Safety cutter Strap brake Control display Sealing head Sliding window with safety switch Operating instructions Tool Lift Covering of battery box Fig 6 Fig 5 Fig 7 Fig 4 4 Description...

Page 21: ...precision speed control Reset switch function check while switching on and acknowledging of malfunctions EMERGENCY STOP switch stops the strapping system 4 3 Touch display strapping system Fig 8 Funct...

Page 22: ...mation symbols b Status indicator bar Tensioning Welding c Display Messages Fig 10 Display activated Welding process is finished tool can be removed Application error Temporary system error can be rec...

Page 23: ...1 2 3 4 Fig 11 4 5 1 General view Li ion battery 4 5 Li ion battery 1 Charge and discharge socket 2 Sticker 3 Anti twist device 4 Charge status LED display with on off button UK Li 23...

Page 24: ...f button Symbol Meaning LED on LED off LED flashes 50 on 50 off LED 1 2 3 4 5 State of charge 100 84 83 68 67 51 50 34 33 16 15 0 Recharge after two days at the latest to avoid permanent damage Batter...

Page 25: ...ommissioning of the Li ion Battery charging Station Charger 1 Mains switch 2 LED Green 3 LED Red 4 Overview charge level indicator 5 Channel for anti twist Li ion battery 4 6 1 General view of the Li...

Page 26: ...1 2 3 4 Fig 14 4 6 2 General view of Li ion battery charger 1 Mains switch 2 LED Green 3 LED Red 4 Overview charge level indicator UK Li 26...

Page 27: ...all into the shaft 2b Insert the charging cable into the charging socket of the Li ion battery as far as it will go 3 Switch on the mains switch on the charger The charging process begins 4 As soon as...

Page 28: ...27 m min Moving out vertically 53 m min Moving in vertically 52 m min Moving in horizontally 39 m min Medium strapping Moving out horizontally 29 m min Moving out vertically 58 m min Moving in vertica...

Page 29: ...ess 713X 0 40 0 80 mm PET 0 50 0 80 mm PP 726X 0 50 1 00 mm PET PP 745X 0 80 1 30 mm PET PP 5 2 Sealing head Weight 3 8 4 3 kg incl spiral cable Dimensions length 335 mm incl spiral cable width 140 mm...

Page 30: ...A Sound power level on average EN 60745 1 2 2009 713X LWAeq 88 dB A 726X LWAeq 93 dB A 745X LWAeq 92 dB A Measurement inaccuracy K 713X 3 0 dB A 726X 3 0 dB A 745X 3 0 dB A Hand arm vibrations without...

Page 31: ...Dimensions Length 393 mm Width 153 mm Height 82 mm Cell interconnection 10S7P Voltage nominal 36 3 V Capacity nominal 24 15 Ah Energy 877 Wh Discharge current nominal 35 A Charging current max 14 A Ch...

Page 32: ...ncl charging station 8 8 kg Dimensions Length 225 mm Width 156 mm Height 69 mm Operating voltage 100 240V 50 60 Hz Rated power consumption up to approx 650 W Charging current nominal up to approx 10 A...

Page 33: ...of hazardous substances is only possible in suitable outer packaging The set tension force must correspond to the packaged goods to be strapped Constructing the strapping system there was not conside...

Page 34: ...ging the supplied original ErgoPack Li ion battery article number 704345 7 2 Charging the Li ion battery 1 Connect charger to the main voltage 2 Open cover of Li ion battery case by pulling at the out...

Page 35: ...tion the Li ion Battery into the Li ion charging Station to load up to the stop gently into place Then close Power switch on the Li ion Set the charger to I 4b When charging without a Li ion charging...

Page 36: ...re before further charging If there is a smell or smoke or if the Li ion battery is too hot to touch the charging process must be interrupted immediately and the ErgoPack service partner informed Note...

Page 37: ...r towards the handle release cylinder screw Torx 7 and remove trap guide rear 16 mm 8 Remove side cover 5 Fit strap guide front 13 mm 1 secure counter sunk screw with screw locking varnish medium tigh...

Page 38: ...lation position of the anti twist device Close the cover of the Li ion battery case Make sure that the EMERGENCY STOP switch 23a is not pressed If necessary unlock it by turning Turn the main switch 2...

Page 39: ...rgoPack service partner 1 Step Check the time in the display in the main menu at the top left 2 Step Press the F3 button 1 on the display and press repeatedly on Next 2 until menu page 8 3 appears 7 5...

Page 40: ...the date time setting can be saved by pressing the Store button 5 Step Check the date Year month and day can each be set with the button Then confirm the set date with the Store button If the date do...

Page 41: ...is deactivated when the SOFT display b changes position and is shown outlined Press Soft button a The soft mode is activated when the SOFT display c changes position and is shown in bold The displaye...

Page 42: ...he required tension force is displayed The status indicator bar 4 shows the set tension force in relation to the possible maximum value Save Press tension force button 2 or wait for 5 seconds Note Swi...

Page 43: ...40 1360 lbf 90 115 145 170 200 225 250 280 305 745X Standard N 1300 1700 2100 2500 2900 3300 3700 4100 4500 lbf 290 380 470 560 650 740 830 920 1000 Soft N 400 550 700 850 1000 1150 1300 1450 1600 lbf...

Page 44: ...efly pressed so that the straps are welded and the upper strap is cut off SEMI Semi automatic strapping standard factory setting The tensioning button must be pulled and held until the set tension for...

Page 45: ...lined All parameters change to the pre set values of this settings level Activate favourite Press favourite button 1 The star 3 changes from outlined to bold All parameters change to the pre set value...

Page 46: ...em is ready for operation Press welding time button 2 Unused displays disappear The filled dots of the current set welding time flash for 5 seconds and appear Press button 1 or 3 until the required we...

Page 47: ...ce will automatically reach the correct position so that the red chain link stops in the middle of the sliding window For this process the sliding window must be closed Once the ChainLance reached the...

Page 48: ...the pivot arm with the red circular disk until its final stop Place a new strap coil onto the red circular disk that the strap uncoils in the counter clockwise direction when looking down on the roll...

Page 49: ...n the picture Now remove the tapes or adhesive tapes fixing the strap on the coil Attention Remove adhesive tapes from the strap coil completely Adhesive residues remaining on the strap coil may stick...

Page 50: ...feed thread the strap through the U bolt and over the white roll to the inside Thereafter fold the cover back down again After pressing Next on the touch display you will finish the 3 Step and get to...

Page 51: ...de on the metal clamp lock located in the red chain link then slide the strap from the right to the left through the slot in the clamp lock To finish the 4 Step the sliding window has to be closed Fig...

Page 52: ...Step Press the Positioning ChainLance button until the ChainLance stops automatically and the 6 Step appears Warning risk of injury Never put your fingers between the chain links Fig 46 Fig 47 UK Li 5...

Page 53: ...e red chain link and hold it straight up as shown Fig 50 Thereafter press the Retract chain button until the ChainLance stops and the 7 Step appears Warning risk of injury Never put your fingers betwe...

Page 54: ...y pushing it inwards with your finger Fig 51 Push the strap from the back through the head piece of the ChainLance as shown The strap must pass between the two aluminium eccentrics Warning risk of inj...

Page 55: ...l get back to the main menu Place the overlapping strap with a loop through the small slot underneath the left handle as shown Attention Make sure that the strap remains continuously tensioned while m...

Page 56: ...of these buttons to the required pallet width For changing one of the buttons to the required pallet width proceed as follows Press and hold the button to be changed for approx 3 seconds You can then...

Page 57: ...with the optional line laser Align the ErgoPack parallel to the pallet so that the laser line runs alongside the pallet edge 2 Step Move out the ChainLance by pushing the joystick in move out directi...

Page 58: ...allet is about 10 cm Attention Push the joystick until the ChainLance appears on the other side and falls in your direction Release the joystick so that it returns to the neutral position central posi...

Page 59: ...h your left hand as shown directly at the head piece of the ChainLance Attention Always keep the strap slightly under tension when moving the ChainLance backwards to avoid that loops can be formed at...

Page 60: ...ding down Only keep the joystick pushed until the strap lifter is fully in its upper position The time how long the strap lifter should remain in its upper position can be set in page 3 of the menu At...

Page 61: ...th the whole hand and pull it out of the strapping system At the same time you have to let the end of the strap slide through your other hand If your strapping system is equipped with the optional str...

Page 62: ...eath 8 2 Tensioning and sealing of pallets above 70 cm height 3 Step Hold then both straps as shown with the right hand The end of the strap should lie in your hand and not project beyond it 1 Step St...

Page 63: ...that the sealing head is parallel to the package Pull the rocker lever to open the clamp of the sealing head With your right hand you can now feed the strap from the top to the bottom through the slot...

Page 64: ...s the round welding button Fig 74 to weld both straps and to cut off the upper one 5 2 SEMI Semi automatic tensioning and sealing Pull the tensioning button Fig 73 until the pre set tension force is r...

Page 65: ...and the display lights up green The tensioning process is finished once the indicator bar is filled in fully Attention If after pressing the welding button the welding process does not start but the...

Page 66: ...y welded without any extra material being squeezed out to the side 2 Bad welding The surface has been unevenly welded the selected welding time is too short 3 Bad welding Surplus material has been squ...

Page 67: ...lt Afterwards pull the sealing head forward out of the holder and place it on the package to be strapped 3 Step Overlap both straps so that the beginning of the strap lies underneath Pull the rocker l...

Page 68: ...he strap is different according to the set mode manual semi automatic or automatic mode see point 7 8 Now with your right hand feed the strap through the guiding of the sealing head by pulling it towa...

Page 69: ...ing head by 90 into horizontal position and put it on top of the pallet Tensioning and sealing proceed exactly as described in the previous steps 5 Step As soon as the signal has sounded and the displ...

Page 70: ...p in case of danger trapped person To release tension before welding open the rocker lever After welding cut the strap with a suitable tool strap cutter Warning The following hazards can result in ser...

Page 71: ...e strap may break and rip Do not stand in line with the strap and wear eye protection Strap ends snapping back risk of injury When cutting the strap hold the upper portion and stand aside Do not stand...

Page 72: ...njury Before maintenance or repair works Switch off the strapping system by pressing the OFF switch the key has to be removed from the main switch and the Li ion battery from the strapping system Caut...

Page 73: ...aused by combustion gases or leaking fluids require medical attention After inhalation Leave the area immediately Move to fresh air Consult a doctor After skin contact Remove solid particles immediate...

Page 74: ...mediate fire area 3 Use plenty of water or fire extinguishers of fire class D to fight the fire 4 Alert the fire brigade if the fire cannot be fought by yourself or gets out of control Warning Inhalat...

Page 75: ...ChainLance with acetone or petroleum if it has become dirty with oil Always wear appropriate protective equipment 10 Service and repair Warning During all maintenance and service repair works the stra...

Page 76: ...rest of the strap remained in the strapping system through the head piece of the ChainLance and dispose it 2 Step There are 2 options Option 1 Set the pallet width at the display of the strapping sys...

Page 77: ...system by pressing the OFF button and remove the Li ion battery from the strapping system For this purpose the cover of the Li ion battery compartment has to be opened by pulling at the wheel covers F...

Page 78: ...Now pull out the reversing sledge by about 1 m and fold up the joint Fig 94 3 Step Pull the ChainLance out of the strapping system as shown and roll it up Fig 93 Fig 94 UK Li 78...

Page 79: ...he removal By pushing the end piece of the ChainLance into the system the end pieces preloaded by a spring Fig 96 has to be aligned straight Fig 97 Press the chain links down with your finger and push...

Page 80: ...e of the ChainLance so that the end of the ChainLance can be inserted into the groove of the ChainLance Fig 98 in the central part of the strapping system Fig 100 Also for that the preloaded chain lin...

Page 81: ...on battery from the system 2 Step Set the pallet width at the display of the strapping system to 1m and drive out the ChainLance 1 Step Cut off the strap in front of the white roll and fix it with an...

Page 82: ...a screwdriver blade width 5 5 mm between the wings of two chain links and slew the chain to the side by turning the screwdriver carefully until the two chain links fully separate Fig 104 Fig 105 Fig 1...

Page 83: ...the reversing sledge on its top as illustrated and use a screwdriver to unscrew both screws of the length adjusting belt 6 Step The fitting of the reversing sledge is done in the reversed order of th...

Page 84: ...ink the strapping system has to be restarted After each restart the control unit automatically adjusts to the correct zero position in accordance with point 8 4 Note As the new shorter chain length is...

Page 85: ...oint 7 2 charging the Li ion battery Now unlock the ball lock pin by pressing the release button and pull it out of the storage plate 3 Step A second person presses downwards the rocker of the locking...

Page 86: ...Push the new length adjusting belt into the small groove below the groove for the ChainLance 6 Step The further installation is done in the reversed order of the dismantling Attention Make sure that t...

Page 87: ...system 1 To prevent voltage flashover to electronic components during maintenance work the person carrying out the maintenance must discharge himself e g by touching a water pipe 2 Observe the assemb...

Page 88: ...the spiral cable 3 Step Unlock the red locking ring on the plug of the cable of the sealing head by turning it counter clockwise Now remove the plug Fig 115 Fig 116 5 Step Pull the cable with plug thr...

Page 89: ...and remove the sealing head Fig 118 If your strapping system is equipped with the optional Triplex Tool Lift Remove both screws M5 4mm Allen wrench These screws are secured with special wedge lock wa...

Page 90: ...nd dispose it 2 Step Fold down the pivot arm Fig 122 Warning Improper handling of the electronic components can lead to defect or malfunction of the strapping system 1 To prevent voltage flashover to...

Page 91: ...Fig 123 3 Step Remove the cover joystick by pulling on the handle holes provided at the bottom side the cover is fixed by magnets 4 Step Fold the pivot arm upwards again Fig 124 UK Li 91...

Page 92: ...ugs Fig 125 Attention The plugs are secured with a screw socket which has to be unlocked by turning it counter clockwise Remove the plugs afterwards only Fig 127 7 Step Remove the 4 screws on the side...

Page 93: ...cable and ground strap Fig 129 8 Step Now carefully loosen the plug connections on the back of the control unit Fig 128 Attention For disconnecting the plug of the black red cable you have to pull th...

Page 94: ...located on the front side of the control unit Fig 130 130a Attention The plug in connection is positioned relative to one another through a plastic nose and groove When having the correct position co...

Page 95: ...provided handle holes diagonally downwards The cover is fixed by magnets Warning Improper handling of the electronic components can lead to defect or malfunction of the strapping system 1 To prevent v...

Page 96: ...lockwise Now remove the plug Fig 133 5 Step Remove the 4 screws on the side of the control unit and Fig 134 6 Step The installation of the control unit is done in the reversed order of the disassembli...

Page 97: ...ainLance and dispose it Warning Improper handling of the electronic components can lead to defect or malfunction of the strapping system 1 To prevent voltage flashover to electronic components during...

Page 98: ...38 3 Step Remove the cover joystick by pulling on the handle holes provided at the bottom side the cover is fixed by magnets 2 Step Fold down the pivot arm 4 Step Fold the pivot arm upwards again Fig...

Page 99: ...Fig 140 Fig 141 Attention The plugs are secured with a screw socket which has to be unlocked by turning it counter clockwise Remove the plugs only afterwards 6 Step First remove the 3 screws 142a on t...

Page 100: ...g in connection is positioned relative to one another through a plastic nose and groove When having the correct position connect the plug and secure it by the screw socket This screw socket has to be...

Page 101: ...ire brush 6 supplied Check tension wheel for worn teeth If a few teeth are broken replace tension wheel observe direction see arrow 10 10 Cleaning replacing the tension wheel at the sealing head Clean...

Page 102: ...varnish medium tight Installation is done in the reversed order of the disassembling Grease interior gear teeth of the tension wheel lightly with Kl ber grease GBU Y 131 Microlube Attention The tensio...

Page 103: ...are that you do not loose the compression spring 7 remove knife 1 with flanged bushing 6 and replace knife Installation is done in the reversed order of the disassembling Before installing the knife 1...

Page 104: ...ry does not supply power Switch on the battery Check connection to strapping system Mechanical defect Have checked by ErgoPack service partner Battery does Not work Contact your ErgoPack service partn...

Page 105: ...ve Li ion charger to your ErgoPack service partner Error Possible solution Red LED flashes Battery fault Disconnect the battery from the charger Please contact ErgoPack service partner Red LED lights...

Page 106: ...nce with the instructions in point 10 8 step 1 to 3 2 Step Remove the rubber plugs from the USB ports 148a 149a Attention Updates on the control units Joystick and Display only through trained and pro...

Page 107: ...mware into the USB port of the control unit display and start the update by confirming with OK Proceed further as described on page 108 4 Step Firmware chain axis After unlocking insert the USB stick...

Page 108: ...ick by clicking on Search After your USB stick was found scroll down and click on to go to the next step Start searching the backup file by clicking on Search After the backup file was found change to...

Page 109: ...tions regarding maintenance service and spare parts you can contact our service partner at the following address Wessex Packaging 26 Mead Avenue Houndstone Business Park BA22 8RT Yeovil Somerset Great...

Page 110: ...done by trained staff Wear a safety helmet When strapping pallets higher than 1 20 m a safety helmet has to be worn The duty wearing a helmet can be avoided if the user was taught about the risk of in...

Page 111: ...e operating a power tool Distractions can cause you to lose control Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthe...

Page 112: ...common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may resu...

Page 113: ...l that can not be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments cha...

Page 114: ...s Use of any other battery packs may create risk of injury and fire c When the battery pack is not in use keep it away from metal objects like paper clips coins keys nails screws or other small metal...

Page 115: ......

Page 116: ...EP105016...

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