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Equipment Technologies APACHE AS1010, Owner'S Manual, Page: 114 / 124

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Equipment Technologies APACHE AS1010 Owner'S Manual Download Page 114

TROUBLESHOOTING

8-4

Summary of Contents for APACHE AS1010

Page 1: ...COPYRIGHT 2008 EQUIPMENT TECHNOLOGIES APACHE AS1010 AS1210 2008 Owner s Manual DO NOT OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND UNDER STOOD ONLY PROPERLY TRAINED PERSONS SHOULD OPERATE THIS MACHINE TM ...

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Page 3: ... We hope that your new sprayer exceeds your expectations and gives you years of satisfaction We invite you to visit us at www apachesprayer com or in person at our plant in Mooresville Indiana if you are in the area On behalf of all of our employees we thank you for your business Yours Faithfully Matthew F Hays Chief Executive Officer ...

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Page 5: ...ating anti sway con trol self adjusting for diminishing increasing load Crop Clearance 36 42 48 48 Axles Narrow fixed 88 to 90 100 to 101 102 104 105 to 114 48 crop clearance only Wide adjustable 120 to 144 Optional hydraulic adjust Wide adjustable 120 to 144 Optional hydraulic adjust Final Drive Standard Fairfield all gear drop box Optional ITL JCB planetary gear set Fairfield all gear drop box C...

Page 6: ... wheel gauged Raven Autoboom UltraGlide optical eye Raven Viper Pro Controller Raven AccuBoom automatic boom shut off Smucker Injection Foam Marker Additional 50 gallon poly rinse tank rear mounted Rotoflush pump pressured poly tank only Fence row nozzles one side or both Hypro chemical eductor 5 way nozzle bodies Front fenders not available on 36 CC Rear fenders not available on 36 CC Auxiliary f...

Page 7: ...utomatic boom shut off Smucker Injection Foam Marker Additional 50 gallon poly rinse tank rear mounted Rotoflush pump pressured poly tank only Fence row nozzles one side or both Hypro chemical eductor 5 way nozzle bodies Front fenders Rear fenders Auxiliary field light kit mounts to cab roof Dual rear tires 380 90R46 Wide tires front either 480 70R34 or 23 1 x26 R 3 TORC TRAC TL Wide tires rear ei...

Page 8: ...pache Sprayers Apache Sprayers differ by model and by optionally installed equipment Your Apache Sprayer may not exactly match the graphics and or text descriptions in this manual Please contact your dealer or Equip ment Technologies with any questions regarding this manual or the instructions within ...

Page 9: ...16 Raven Drive Shaft Speed Sensor Optional 3 16 Raven Radar Gun Optional 3 16 Axle Adjustment Manual 3 17 Front 3 17 Rear 3 17 Axle Adjustment Optional Adjust On The Go 3 18 Front 3 18 Rear 3 19 Optional Equipment 3 19 Chapter 4 Wet System Operation Wet System Overview 4 1 Fill Station 4 1 Product Pump and Valves 4 2 Sump Valve 4 2 Rinse and Foam Tank 4 2 Second Rinse Tank Optional 4 3 Flow Contro...

Page 10: ...c Fluid Filter 5 19 Clean Hydraulic Fluid Strainers 5 20 Every 500 Hours or Yearly 5 21 Check Accumulator Fluid Level 5 21 Replace Fuel Filter 5 21 Replace Fuel Separator Filter 5 22 Replace Planetary Fluid AS 1010 Only 5 22 Replace Steering Pressure Filter 5 23 Replace Engine Oil and Filter 5 23 Replace Transmission Fluid and Filter 5 24 Recalibrate Raven Radar Gun 5 26 Inspect and Repack Wheel a...

Page 11: ...ache Sprayer These include but are not limited to the Engine Owner s Manual Sprayer Monitor System Manual Radio Manual Chemical Eductor Manual Product Pump Instruc tions and other optional equipment Do not allow anyone to operate this equipment without proper instruction If you do not understand any part of this manual and need assistance see your dealer Preparation Check all hardware tighten to t...

Page 12: ... or unfold booms while the vehicle is moving over 5 mph Secure any loose items in cab Items that are unsecured may cause injury in case of a vehicle roll over Do not allow riders in the cab or on the Apache Sprayer Entanglement Keep hands feet hair and clothing away from all moving parts Wear relatively tight and belted clothing while operating or repairing machine Protective Equipment Always wear...

Page 13: ...2 1 SAFETY DECALS Left Side Decals NOTE For 12 4X28 tires Torque wheel bolts to 180 foot pounds NOTE For 38 tires Torque wheel bolts to 315 foot pounds ...

Page 14: ...SAFETY DECALS 2 2 Cab Mounted Decals ...

Page 15: ...SAFETY DECALS 2 3 Engine Mounted Decals Chassis Mounted Decals ...

Page 16: ...SAFETY DECALS 2 4 Tank Mounted Decals ...

Page 17: ...n and not leaking before start ing tractor Check that hoses are not twisted sharply bent kinked frayed or pulled tight and are not rubbing Replace any damaged hoses immediately Make sure seat belt is in good condition Check tires for proper inflation pressure according to specifications on the back cover of this manual See Check Tire Pressure on page 5 8 Check oil level in engine prior to starting...

Page 18: ...le 6 Air Seat 7 Vehicle Brakes 8 Padded Storage Unit 9 Cup Holder 10 Fire Extinguisher Cab Access Ladder 1 Access Ladder The cab access ladder is automatically actuated by the parking brake switch When the parking brake is applied the ladder folds down When the parking brake is released the ladder folds up ...

Page 19: ...to the I position for low speed wiper Turn lever to the II position for high speed wiper 7 Windshield Washer Push ring to operate washer 8 Horn Button Push to sound horn Fault Code Indicator 1 Fault Code Indicator on Console When a fault code is logged the ET logo will disappear on the right side of the con sole display and one or more of the fol lowing fault codes will appear Stop Engine Check En...

Page 20: ...e Control Master Switch 10 Axle Hydraulic Adjust Switches In Out Optional 11 Left Boom Fold In Fold Out 12 Right Boom Fold In Fold Out 13 Left Boom Tip In Fold Out 14 Right Boom Tip In Fold Out 15 Product Pump On Off Switch 16 Agitation Pressure Increase Decrease 17 Foam Master On Off Switch 18 Foam Auto On Off 19 Turn Foam Drop On for Right Side Left Side 20 Cigarette Lighter 21 Auxiliary Power O...

Page 21: ...st of dis play press the agitate decrease button to decrease the contrast of display Both must be down before start up of Apache Sprayer while the display is in this mode 4 Speed Calibration To calibrate the speed of the vehicle Press the cruise master button while the board is in this state press the cruise master a second time and drive a mea sured mile 5 280 feet drive through the mark at end o...

Page 22: ... Tilt Press to tilt the left boom up or down 4 Right Boom Tilt Press to tilt the right boom up or down 5 Master Spray Switch Press to turn all five spray sections on or off 6 Resume Button for Cruise Press to resume cruise control 7 Set Button for Cruise Press to set cruise control 8 Forward Trigger Button 9 Reverse Trigger Button 10 T Handle ...

Page 23: ...ter clockwise for OFF and clockwise for ON 3 Cab Front Lights Press the switch down to turn ON and up to turn OFF the cab mounted front facing work lights 4 Cab Inner Rear Lights Press the switch down to turn ON and up to turn OFF the cab mounted inner rear facing work lights 5 Cab Outer Rear Lights Press the switch down to turn ON and up to turn OFF the cab mounted outer rear lights 6 Driving Lig...

Page 24: ...ignal and Hazard Light Function When the hazard lights are turned on light sets 5 3 and 4 will all flash Turn Signal Function When the left turn signal is turned on the left side of light sets 5 3 and 4 will all flash When the right turn signal is turned on the right side of light sets 5 3 and 4 will all flash If the hazard lights are already flashing when the turn signal is activated the lights o...

Page 25: ...nob to lower the seat 2 Fore Aft Position Pull lever out to adjust seat forward or backward 3 Lumbar Turn knob counter clockwise for more lumbar support Turn knob clockwise for less lumbar support 4 Backrest Lift lever position backrest then release lever 5 Fore Aft Isolator Lift to allow front to back movement of the seat Press to lock out movement 6 Ride Firmness Turn knob counter clockwise for ...

Page 26: ...e ON position 3 and wait for the Wait To Start lamp on the steering column to go out Turn the key to the START position 5 and crank the engine When the engine starts release the key IMPORTANT DO NOT crank the engine for more than 30 seconds at a time Damage to the starter can occur Allow two minutes for the starter to cool before cranking again If the engine does not start after four attempts see ...

Page 27: ...ied with the Apache Sprayer Check the engine coolant gauge 2 Normal operating temperature is 180 F 82 C If the engine coolant rises above 234 F 112 C reduce the load on the engine If the coolant temperature does not drop stop the engine and determine the cause Stopping IMPORTANT Before stopping an engine that has been operating under load allow the engine to idle for 2 minutes to cool Failure to d...

Page 28: ...ot shift the trans mission into neutral To obtain neutral from a forward gear squeeze either trigger button on the T handle To obtain neutral from a reverse gear release the bottom trigger button on the T handle Forward To move the Apache Sprayer forward Apply the vehicle brakes and release the parking brake NOTE The transmission will not shift if the parking brake is applied To move forward relea...

Page 29: ...one time to shift up to the next highest gear Repeat this motion to upshift the transmission one gear at a time Downshifting Pull back on the T handle slightly to decrease engine rpm lightly apply the vehicle brakes then bump the T handle to the left one time to downshift to the next low est gear Repeat this motion to downshift the transmission one gear at a time NOTE The ITL transmission is equip...

Page 30: ...elow 1400 rpm and 4 mph squeezing and holding the bottom trigger button 2 shifts the transmission into the gear the transmission was in before neutral Cruise Control To use the cruise control function turn the master cruise button 1 located on the con sole ON Once the desired speed is reached push and release the SET button 2 on the T handle If the engine rpm s are decreased or increased cruise co...

Page 31: ...will not start remove the drive shaft between the differential and the transmission The vehicle may be towed up to 1 mile 1 6 km at speeds less than 3 mph 4 8 km h Hood Release IMPORTANT Do not allow the engine com partment hood to swing open freely Damage to the vehicle may result Use the nylon strap under the hood to control the opening of the hood The engine compartment hood release is located ...

Page 32: ...b 1 for magnetic base GPS and radio antennas Raven Drive Shaft Speed Sensor Optional The optional Raven drive shaft speed sensor is located just behind the carrier bearing on the drive shaft Raven Radar Gun Optional The Raven radar gun is located on the right side of the vehicle mounted under the bat tery box ...

Page 33: ...ix bolts 3 to 80 lb ft 108 N m to secure the axle in place Tighten the jam nuts 2 Install the two locking bar bolts 1 and tighten Repeat the steps to adjust the other front axle Rear Safely lift the rear of the Apache Sprayer so the rear tires are slightly off of the ground Remove the two inner bolts 1 from the lock ing bar Loosen the twelve jam nuts 2 and twelve bolts 3 on the two axle braces The...

Page 34: ... desired switch es 1 on the con sole to move the wheels in or out The axles can be adjusted individually in combination or all together Front When activated the Adjust On The Go cylin der 1 adjusts the axle inward or outward as desired The front wheels axles are actuated by one cylinder per wheel The left front Adjust On The Go axle is shown The socket head bolts 2 should be torqued to 15 lb ft 20...

Page 35: ...ents on page 5 13 Optional Equipment NOTE If your Apache Sprayer is equipped with the optional Raven Smartrax autosteer Raven Envisio Plus or Pro smart bar or Raven Autoboom Height Control PowerGlide Plus or UltraGlide refer to the Raven manual supplied with the Apache Sprayer NOTE The Raven Smartrax autosteer and Raven Envisio Plus or Pro smart bar are the only factory installed options for guida...

Page 36: ...VEHICLE OPERATION 3 20 ...

Page 37: ...ve is electronically actuated and controlled by a switch on the side console in the cab 4 Product Valve shown in CLOSED position 5 Rinse Tank Fill shown in OFF posi tion 6 Roto Flush Agitate Valve shown in Agitate position Roto Flush is optional on Apache spray ers 7 Remote Product Pump Switch This switch turns the product pump ON to start agitation of product 8 Optional Cleanload Chemical Eductor...

Page 38: ...lves 1 Product Pump 2 Rinse Tank Shutoff Valve Shown in closed position 3 Product Tank Shutoff Valve Shown in open position Sump Valve 1 Product Tank Sump Valve Shown in the open position Rinse and Foam Tank 1 Rinse Tank 2 Foam Concentrate Bottle ...

Page 39: ...duct tank with optional Roto Flush and or the booms Flow Control Standard Flow 1 Raven Flowmeter 2 Raven Servo Valve Electronic Boom Valves The strainers 1 on the five electronic boom valves have 50 mesh screens which must be cleaned periodically NOTE Depending on the product being applied and the rate it is applied it may be necessary to use a different mesh screen ...

Page 40: ...n the flowmeter located on the rear boom rack Record this number in a convenient location for future use NOTE These are factory presets All Raven controls must be calibrated before applying chemicals NOTE The Raven radar gun if equipped is not factory calibrated See the manufacturer s instructions provided with the Apache Sprayer for proper cali bration NOTE The Raven 4400 Monitor Envisio Pro Envi...

Page 41: ...located on the outside of the fuse box cover in the right rear corner of the cab as shown All fuses are labeled and can be used if add ing any Raven precision products to your Apache sprayer On the precision fuse box harness the red wires are Power and the black wires are Ground Wires 72 and 73 are located just outside the main fuse box and connect to the harness as indicated ...

Page 42: ...oom Fold In and Out 5 Left Boom Tip In and Out 6 Right Boom Tip In and Out 7 Axle Width Adjustment Switches Optional Adjust on the Go 8 Cigarette Lighter 9 Auxiliary Power Point 10 Foam Switch for Left and Right Side 11 Foam Master Switch 12 Foam Auto When switched on foam can be switched from left to right using the yellow Master Switch on the T handle 13 Agitate Increase and Decrease 14 Product ...

Page 43: ...own Press the top of the switch to raise and press the bottom of the switch to lower 3 Right Boom Tilt Press to tilt the right boom up or down Press the top of the switch to raise and press the bottom of the switch to lower 4 Master Spray Switch Press to turn all 5 spray sections on or off at the same time This function requires that all five boom sections be turned ON and the Master Switch turned...

Page 44: ...WET SYSTEM OPERATION 4 8 ...

Page 45: ...WET SYSTEM OPERATION 4 9 ...

Page 46: ...WET SYSTEM OPERATION 4 10 ...

Page 47: ...n close the product fill valve Disconnect the hose from the inlet and install the quick fill inlet cap Filling Rinse Tank Remove the cap from the foam rinse quick fill inlet 1 and connect the hose from the nurse tank to the inlet Set the rinse knob 2 shown in the CLOSED position to RINSE TANK FILL IMPORTANT Fill the tank slowly Rapid filling or overfilling may rupture the tank Open the valve on th...

Page 48: ...nal fence row nozzles they are located near the end of each boom The electric control valve for nozzles is located on the rear boom tank 2 Optional Foam Marker Boot and Drop If your vehicle is equipped with the LandMark injec tion foam marker then the boot is located near the end of each boom 3 Foam Marker Mixing Chamber The foam marker mixing chamber is located near the end of each boom ...

Page 49: ... the left 1 and right 2 boom tilt raise lower switches to tilt the boom and boom hangers 3 off of the boom cradles 4 Unfold Booms IMPORTANT Do not fold or unfold the booms near power lines NOTE Never fold or unfold the booms while the vehicle is moving over 5 mph NOTE The boom hangers must be tilted off of the boom cradles before they can be unfolded On the side console press the top of the left a...

Page 50: ... booms are not unfolded properly On the side console press the bottom of the left and right boom tip fold switches 1 until the boom tips are fully extended Height Adjustment All Boom Sizes On the T handle press the bottom of the boom rack raise lower switch 1 to lower the boom rack 2 to the desired height Press the top of the switch to raise the boom rack ...

Page 51: ... switches to tilt the boom down NOTE The booms can be lowered past the center position Fold Boom Tips MPORTANT Do not fold or unfold the boom tips near power lines NOTE Never fold or unfold the boom tips while the vehicle is moving over 5 mph All Boom Sizes On the side console press the bottom of the left and right boom tip fold switches 1 until the boom tips are fully folded After the boom tips a...

Page 52: ...the bottom of the left and right boom fold switches 1 until the booms are fully folded Tilt to Return Boom to Cradle All Boom Sizes On the T handle press the bottom of the left 1 and right 2 boom tilt raise lower switches to tilt the booms 3 onto the boom cradle 4 With the booms properly stored the Apache Sprayer is ready for transport Adjust Poly Tank Straps if equipped Tighten the bolts on each ...

Page 53: ...e product tank IMPORTANT Always read and follow all chemical labels and follow all federal and state laws when applying chemicals Close the rinse tank valve 1 Set the flush agitation knob 2 shown in the CLOSED position to AGITATION Open the product valve 3 The product strainer features a 50 mesh screen which should be checked and cleaned after every 50 hours of operation or as needed NOTE Dependin...

Page 54: ... different controller contact your dealer for information Set the Raven Sprayer Control master switch 1 to the OFF position Set the product pump switch 2 to the ON position Set the desired boom section switches 3 to the ON position IMPORTANT DO NOT run the product pump dry Damage to the pump seals will result DO NOT intentionally dead head the pump with high pressures Damage to the pump seals will...

Page 55: ...T Selecting the correct spray tip is critical to obtain proper application See the spray tip manufacturer s instruc tions for proper selection Select an appropriate gear for the desired vehicle speed during spraying See Shifting Gears on page 3 13 Under typical operating conditions second or third gear is recom mended Use the master product on off switch 1 on the T handle to start and stop sprayin...

Page 56: ... each of the booms to drop foam at 60 The valves are located at the midpoint of each boom Auto Foam To use the Auto Foam feature turn on the Foam Master switch 1 then turn on the Auto Foam button 3 Foam will drop from which ever side was used last When you turn the boom section switches on or off with the yel low master spray switch on the T handle the foam will switch from left to right NOTE Afte...

Page 57: ...ference the diagram on the following page Turn on the injection marker and allow the liquid pump to prime If the liquid pump does not prime open the priming valve until liquid begins to flow then close the priming valve To adjust the foam quality open the soap injection valve 1 by turning the knob counterclockwise Adjust the foam quality until foam is rich and thick To adjust the total foam output...

Page 58: ...ratures overnight 1 Pull the suction tube out of the tank and expose it to the air 2 Close the soap valve and run the system for 10 to 15 seconds to clear the foam solution from the pump and solenoids For long term storage 1 Drain the tank of the foam solution and run fresh water through the entire system 2 While the unit is running blow air through the suction tube until the system is dry 3 Flip ...

Page 59: ...WET SYSTEM OPERATION 4 23 1 Output Valve Labeled More Foam Less Foam 2 Soap Injection Valve 3 Priming Valve 4 Air Solenoid 5 Soap Solenoid 6 Liquid Pump 7 Thomas Air Compressor ...

Page 60: ...Tank on page 4 11 Close the product valve 1 and open the rinse tank valve 2 Turn the Agitate Roto Flush knob to ROTO FLUSH 1 Start the engine Use the Agitation switch on the side console to increase agitation to its highest level Set the product pump switch to the ON posi tion Use the T handle to increase engine speed to 1800 rpm NOTE The rinse tank will empty quickly Monitor the process closely t...

Page 61: ...d head the pump with high pressures Damage to the pump seals will result After the booms are flushed return the engine speed to IDLE set the boom section switches to OFF set the product pump switch to OFF close the rinse tank valve 2 set Agitate Roto Flush knob to AGI TATE return agitate switch to original set ting fold the booms and turn off the engine CAUTION Spray contaminated rinse water in a ...

Page 62: ...ructions IMPORTANT DO NOT run the product pump dry Damage to the pump seals will result DO NOT intentionally dead head the pump with high pressures Damage to the pump seals will result Fill the rinse tank with clean fresh water See Filling Rinse Tank on page 4 11 Close the product valve 1 and open the rinse tank valve 2 Start the engine Decrease the agitation to off using the switch on the side co...

Page 63: ...r spray button on the T han dle to begin spraying IMPORTANT DO NOT run the product pump dry Damage to the pump seals will result DO NOT intentionally dead head the pump with high pressures Damage to the pump seals will result After the booms are flushed set the boom switches to OFF return the T handle to the IDLE position set the product switch to OFF fold the booms and return all valves to sprayi...

Page 64: ...ck and open the lid slowly by turning the cover counterclockwise Loading Liquid or Powdered Chemical into Hopper 8 Pour required amount of chemical into the hopper Avoid splashing liquids or powdered chemicals outside of the hop per 9 Rinse empty chemical containers if appli cable Place container opening over the container rinse valve and press down This will activate the rinse valve and rinse the...

Page 65: ...is sealed 9 Use the free end of the lance to pierce bag or container to vacuum powdered or liquid chemical 10 Rinse lance Place lance end into a clean container of water to rinse lance assem bly 11 Remove lance body from eductor and drain any remaining fluid into hopper 12 Close hopper ball valve Turn inlet valve yellow handle off Shutdown 1 Ensure that All valves are closed Be sure to close the h...

Page 66: ...WET SYSTEM OPERATION 4 30 ...

Page 67: ...outlined in the manufacturers manuals provided with the vehicle These include but are not limited to the Engine Owner s Manual Sprayer Monitor System Manual Chemical Eductor Manual Product Pump Instructions and other optional equipment Be sure to perform maintenance procedures for OEM equip ment in addition to procedures for the Apache Sprayer ...

Page 68: ...lace Cab Filters Flush Wet System including product pump Check Tire Pressure See back cover for values Check Oil Engine Level Check Coolant Level Cooling Package and Hoses Check Brake Fluid Level Check Transmission Fluid Level Check Hydraulic Fluid Level Check A C Compressor Belt Torque Boom Lead Bolts Check Differential Fluid Level Check Differential for Leaks Re Phase Steering Cylinders Replace ...

Page 69: ... 3 After First 10 Hours The following services must be performed after the first 10 hours of operation and repeated at the inter val prescribed in the Apache Sprayer Service Interval Chart Torque Lug Nuts See Torque Lug Nuts on page 5 12 Adjust Poly Tank Straps See Adjust Poly Tank Straps if equipped on page 5 17 Adjust Boom NOTE All boom adjustments should be per formed with the boom fully unfold...

Page 70: ...ds and the steel frame should be 1 8 to 3 32 with the booms unfolded To adjust the gap loosen both lock nuts 2 on the stabilizer and equally adjust the jam nuts 3 until the gap is correct Tighten the lock nuts 2 Repeat the steps for the other stabilizers as required NOTE For best performance the jam nuts must be adjusted so the stabilizer halves are parallel and provide the 1 8 to 3 32 gap Boom Ti...

Page 71: ... Adjust Toe In on page 5 27 Replace Secondary Engine Air Filter See Replace Engine Safety Air Filter on page 5 28 Winterize Wet System See Winterize Wet System on page 5 28 Replace Cab Air Filters See Replace Cab Recirculating Air Filter on page 5 31 Flush Wet System See Flushing Wet System on page 4 26 Inspect Front Accumulator Inspect the accumulators and cylinders for hydraulic leaks and correc...

Page 72: ...ace Engine Primary Air Filter on page 5 18 Grease Boom The boom is equipped with seven sets of grease fittings Apply an ample amount of lithium grease through each of the grease fittings Boom Stabilizer There are two upper 1 and two lower 2 boom stabilizer grease fittings 1 Boom Stabilizer 2 Boom Tilt 3 Boom Fold 4 Boom Rack 5 Boom Tip 6 Boom Inner Breakaway 7 Boom Outer Breakaway if equipped ...

Page 73: ...m rack flag pin style grease fittings The six left side fittings 3 are shown The six right side fittings are in the same orientation on the right side of the boom rack Boom Tip There are four boom tip grease fittings 1 two on each boom tip The left side is shown Boom Inner Breakaway There are six boom inner breakaway grease fittings 1 three on each boom The left side is shown ...

Page 74: ... Check Tire Pressure Check the tires for proper inflation pressure and damage Tire pressures are listed on the back cover of this manual Replace tires that have cuts or bubbles Check the rims for cracks and other damage Replace damaged rims Check Engine Oil Level NOTE If the engine has been running shut off and wait 10 minutes before checking oil level The dipstick is located in the engine compart...

Page 75: ...for coolant requirement and additional cooling system information Inspect the cooling package components for damage and debris Check tubes hoses and other components for damage and leaks Replace damaged components as necessary Clean debris from around or between cooling package components Check Brake Fluid Level The brake fluid reservoir is located in the engine compart ment on the right side of t...

Page 76: ...ction or overheat IMPORTANT Use only Lucas Universal Hydraulic Fluid If the fluid level is below the lower dot on the dipstick use a funnel to add fluid through the dipstick tube Add Lucas Universal Hydraulic Fluid to bring the level between the dots on the dipstick Replace the dipstick and turn the handle clockwise to tighten ITL JBC Transmission AS1010 IMPORTANT Check the transmission fluid leve...

Page 77: ...Check the A C compressor belt 1 for wear and damage Replace as necessary Check the belt deflection at a point mid way between two pulleys The correct belt deflec tion is 3 4 to 1 If the deflection is greater than one inch adjust the belt Replace To remove the compressor belt loosen the mounting and adjusting hardware 2 Turn the adjustment screw 3 counter clockwise until the belt can be removed To ...

Page 78: ...ill result Each steering cylinder has two ball joint grease fittings 1 two king pin grease fittings 2 one inter flex bearing grease fitting 3 and one hub grease fitting 4 The right wheel is shown Apply lithium grease through the two ball joint grease fittings 1 on the tie rod ends Apply lithium grease through the two king pin grease fittings 2 NOTE The inter flex 3 and hub 4 bearings are sealed ch...

Page 79: ...se fittings installed on one square tube axle extension assembly Apply an ample amount of lithium grease through each of the fittings An axle pivot is located under the vehicle on the front axle The pivot is equipped with a grease fitting 1 on front and rear of the front axle Apply an ample amount of lithium grease through each of the fittings Torque Boom Lead Bolts Torque the boom lead bolts 1 on...

Page 80: ... Check Rear Differential for Leaks Inspect the differential for leaks at the U joint near the drop boxes and between inner and outer housings Repair the leaks before oper ating the Apache Sprayer Re Phase Steering Cylinders Start the engine allow it to reach operating temperature and bring the engine to 1000 rpm Operate the vehicle in a forward direction and turn the steering wheel to the right un...

Page 81: ...luid and Filter See Replace Transmission Fluid and Filter on page 5 24 Every 100 Hours The following services must be performed after every 100 hours of operation of the Apache Sprayer Grease Driveline Components The Apache Sprayer has a total of ten drive line grease fittings Three of these fittings are slip joint fittings and seven are U joint fittings Apply an ample amount of lithium grease thr...

Page 82: ...the instructions for your application Manual Adjustment Check the bolt torque on the axle extension braces There are six bolts on each front brace and twelve bolts on each rear brace The left rear manual adjust brace is shown Loosen all the jam nuts Tighten the bolts to 80 lb ft 108 N m Tighten the jam nuts Adjust On The Go Check the bolt torque on the axle extension braces There are six socket he...

Page 83: ...nstalling NOTE It is not necessary to bleed the fuel system after replacing fuel filters Additional fuel system information is available in the engine manufacturer s manual pro vided with the Apache Sprayer Replace Fuel Separator Filter The fuel separator filter 2 is located in the engine compartment on the left side of the engine Turn the filter counter clockwise to remove Dispose of the filter p...

Page 84: ...to remove and clean the primary air filter Replace if necessary The primary air filter is mounted on the right side of the vehicle in front of the hydraulic tank Clean the outside of the air cleaner and sur rounding area to keep dust from entering the cleaner assembly Release the four latches 1 and remove the cover from the air cleaner assembly Use a rocking motion to raise the primary air filter ...

Page 85: ...Fluid Filter The hydraulic fluid filter is located under the vehicle between the rear axle and fill station on the left side IMPORTANT An indicator bar is on top of the filter head If the indicator is red replace the filter immediately Remove the four mounting bolts from the filter head and lower the filter canister 1 Remove the filter and canister o ring from the canister Remove the spring and me...

Page 86: ...ners with diesel fuel and allow to air dry Dispose of the fuel properly If the strainers cannot be cleaned or have holes in the screen replace with new strain ers Install the small diameter hydraulic fluid strainer 3 Part Number 840000010 Install the large diameter hydraulic fluid strainer 4 Part Number 840000011 Install the hydraulic lines 1 and 2 IMPORTANT Use only Lucas Universal Hydraulic Flui...

Page 87: ...or fluid If required add Lucas Universal Hydraulic Fluid to fill the accumulator to the bottom of the fill hole Install the plug and tighten Safely raise the front of the vehicle so the front tires are just off of the ground Remove the cap 2 and install a nitrogen valve and gauge on the accumulator Open the valve and check the nitrogen level It may be necessary to top off the nitrogen level yearly...

Page 88: ...mation is available in the engine manufacturer s manual pro vided with the Apache Sprayer Replace Planetary Fluid AS 1010 Only The planetaries are located on each rear wheel The plug 1 on the planetary serves as the drain and fill location To drain the planetary fluid position the wheel so the plug on the planetary is in the 6 o clock position Remove the plug in the plan etary and drain the fluid ...

Page 89: ...ately five minutes to warm the engine oil Shut off the engine The engine oil drain plug is located on the right side of the oil pan Remove the engine oil drain plug and drain the oil into a suitable container Properly dispose of the used engine oil Install the drain plug and tighten to the torque value below 1 Plug with Copper Washer 52 lb ft 71 N m 2 Plug with O ring 37 lb ft 50 N m The engine oi...

Page 90: ... engine and check for leaks Shut off the engine and wait ten minutes Check the engine oil level and add oil as needed to bring the level to the hatched area on the dipstick Additional lubricating oil system information is available in the engine manufacturer s man ual provided with the Apache Sprayer Replace Transmission Fluid and Filter ITL JBC Transmission AS1010 The transmission drain plug is l...

Page 91: ...n Turn the filter counter clockwise to remove Dispose of the filter properly IMPORTANT Do not overtighten the filter Damage to the seal can result Lubricate the seal on the transmission fluid filter Part Number 300100110 and install Tighten the filter by hand 3 4 to 1 1 4 turns after the seal contacts the filter housing The fluid capacity of the transmission is approximately 16 quarts 15 liters IM...

Page 92: ...n in neutral position The fluid level should be between the two dots on the dipstick Replace the dipstick and turn the handle clockwise to tighten Recalibrate Raven Radar Gun The Raven radar gun 1 should be calibrated every year See the manufacturer s instruc tions provided with the Apache Sprayer Inspect and Repack Wheel and Inter Flex Bearings Contact your dealer ...

Page 93: ...inder rams if necessary by turning the steering cyl inders all the way to the left then all the way to the right Measure Toe in NOTE Raise the front wheels safely off of the ground while making toe in adjustments Measure and note the distance 1 from the center of the left hub to the front of the right rim Measure and note the distance 2 from the center of the left hub to the rear of the right rim ...

Page 94: ...ilter Part Number 201300117 Install the primary filter air cleaner cover and engage the four latches Winterize Wet System The product tank and wet system must be flushed before winterizing See Flushing Product Tank on page 4 24 See Flushing Wet System on page 4 26 Open the product tank fill valve 1 foam marker fill valve rinse tank valve 2 and Roto Flush valve to drain any remaining water in the t...

Page 95: ...hs over 60 will require more antifreeze Pour 1 gallon 4 liters of RV antifreeze into the rinse tank Repeatedly open and close the sump valve 1 rinse tank valve 2 and product valve 3 to allow the antifreeze to surround the ball valves Close the rinse tank valve 2 and open the sump valve 1 Except for one nozzle at the end of each boom section turn off all the nozzle bodies Open all manual valves hal...

Page 96: ...ntifreeze flows from the open noz zle in each boom section then turn the boom sections to OFF Set the product pump switch 3 to the OFF position It is acceptable to leave excess antifreeze in the sprayer NOTE Information for winterizing the Land Mark foam marker is in the Wet System sec tion See LandMark Injection Foam Marker on page 4 21 Remove the 1 4 hose to both the agitation gauge 1 and the bo...

Page 97: ...ting toward the driver s seat Replace Cab Charcoal Air Filter The charcoal cab air filter is mounted in the cab to the left of the driver s seat The cover is shown removed for clarity Remove the two thumb screws and air filter cover Slide the old air filter out of the frame and discard IMPORTANT Do not allow old cab filters to stay in the cab Once removed dispose of the filters immediately IMPORTA...

Page 98: ...s 80 90 Gear Oil for the drop box fluid Remove the drop box fill plug 2 and level plug 3 Add fluid until it is level with the bot tom of the level hole 3 The approximate capacity of each drop box is 21 quarts 20 liters Install and tighten the fill plug 2 and the level plug 3 Repeat the steps for the other drop box Check Front Suspension Accumulator Charge The charge in the front suspension accumul...

Page 99: ...ion to the appropriate level See Check Transmission Fluid Level on page 5 10 Replace Hydraulic Fluid The hydraulic fluid drain plug 1 is located under the vehicle on the bottom of the hydraulic fluid reservoir The hydraulic fluid fill location 2 is on top of the reservoir Remove the hydraulic fluid drain plug and drain the fluid into a suitable container with a capacity of approximately 30 gallons...

Page 100: ...LUBRICATION AND MAINTENANCE 5 34 ...

Page 101: ...ce 147 91 1 Abnormal Frequency Pulse Width or Period 148 91 0 Abnormal Frequency Pulse Width or Period 287 91 19 SAE J1939 Multiplexing Accelerator Pedal or Lever Sensor System Error Received Network Data In Error 1242 91 2 Data Erratic Intermittent or Incorrect 528 93 2 Auxiliary Alternate Torque Validation Switch Data Erratic Intermittent or Incorrect 268 94 2 Fuel Pressure Sensor Circuit Data E...

Page 102: ...a Valid but Above Normal Operational Range Most Severe Level 488 105 16 Intake Manifold 1 Temperature Data Valid but Above Normal Opera tional Range Moderately Severe Level 2964 105 15 Severe Level 221 108 3 Barometric Pressure Sensor Circuit ñ Voltage Above Normal or Shorted to High Source 222 108 4 Barometric Pressure Sensor Circuit ñ Voltage Below Normal or Shorted to Low Source 295 108 2 Barom...

Page 103: ... Erratic Intermittent or Incorrect 559 157 18 Injector Metering Rail 1 Pressure Low ñ Data Valid but Below Normal Operational Range Moderately Severe Level 1911 157 0 Injector Metering Rail 1 Pressure Data Valid but Above Normal Oper ational Range Most Severe Level 2249 157 1 Injector Metering Rail 1 Pressure Data Valid but Below Normal Oper ational Range Most Severe Level 951 166 2 Cylinder Power...

Page 104: ...ta Erratic Intermittent or Incorrect 2321 190 2 Engine Speed Position Sensor 1 Data Erratic Intermittent or Incor rect 319 251 2 Real Time Clock Power Interrupt Data Erratic Intermittent or Incor rect 293 441 3 Auxiliary Temperature Sensor Input 1 Circuit Voltage Above Normal or Shorted to High Source 294 441 4 Auxiliary Temperature Sensor Input 1 Circuit Voltage Below Normal or Shorted to Low Sou...

Page 105: ... Update Rate 286 639 13 SAE J1939 Multiplexing Configuration Error ñ Out of Calibration 2384 641 4 VGT Actuator Driver Circuit Voltage Below Normal or Shorted to Low Source 2385 641 3 VGT Actuator Driver Circuit Voltage Above Normal or Shorted to High Source 237 644 2 External Speed Input Multiple Unit Synchronization Data Erratic Intermittent or Incorrect 245 647 4 Fan Control Circuit Voltage Bel...

Page 106: ...03 3 Auxiliary Input Output 3 Circuit Voltage Above Normal or Shorted to High Source 779 703 11 Warning Auxiliary Equipment Sensor Input 3 OEM Switch Root Cause Not Known 2195 703 14 Auxiliary Equipment Sensor Input 3 Engine Protection Critical Special Instructions 731 723 7 Mechanical System Not Responding Properly or Out of Adjustment 753 723 2 Engine Speed Position 2 Camshaft sync error Data Er...

Page 107: ...to Low Source 386 1079 3 Sensor Supply Voltage 1 Circuit ñ Voltage Above Normal or Shorted to High Source 187 1080 4 Sensor Supply Voltage 2 Circuit ñ Voltage Below Normal or Shorted to Low Source 227 1080 3 Sensor Supply Voltage 2 Circuit ñ Voltage Above Normal or Shorted to High Source 697 1136 3 ECM Internal Temperature Sensor Circuit Voltage Above Normal or Shorted to High Source 698 1136 4 EC...

Page 108: ...ged Condition Exists 1256 1563 2 Control Module Identification Input State Error Data Erratic Intermit tent or Incorrect 1257 1563 2 Control Module Identification Input State Error Data Erratic Intermit tent or Incorrect 1239 2623 3 Voltage Above Normal or Shorted to High Source 1241 2623 4 Voltage Below Normal or Shorted to Low Source 2347 2629 15 Turbocharger Compressor Outlet Temperature Calcul...

Page 109: ... 20 9 16 18 5 1 2 20 1 2 20 6 9 16 18 9 16 18 11 16 16 8 3 4 16 3 4 16 13 16 16 10 7 8 14 7 8 14 1 14 12 1 1 16 12 1 1 16 12 1 3 16 12 14 1 3 16 12 1 3 16 12 16 1 5 16 12 1 5 16 12 1 7 16 12 20 1 5 8 12 1 5 8 12 1 11 16 12 24 1 7 8 12 1 7 8 12 2 12 32 2 1 2 12 2 1 2 12 SAE Dash Size TORQUE SAE 37 Flare O ring Straight Thread Face Seal lb ft N m lb ft N m lb ft N m 2 4 5 4 5 3 8 11 9 12 4 12 16 16 ...

Page 110: ...9 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Diameter Thread Pitch Millimeters Metric Grade 8 8 Metric Grade 10 9 Metric Grade 8 8 Metric Grade 10 9 Diameter Thread Pitch Millimeters Wrench Size Course Thread Fine Thread Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 N m lb ft N m lb ft N m lb ft N m lb ft 6 x 1 0 10 8 6 11...

Page 111: ...ward or backward Check transmission fluid level Check wire connection at sending unit Contact your dealer Vehicle will not move forward Check driveshaft Check transmission fluid level Check electrical connections on transmission Contact your dealer Vehicle will not move backward Check driveshaft Check transmission fluid level Check electrical connections on transmission Contact your dealer Engine ...

Page 112: ...heck electrical connections to switches Check for power at light housings Contact your dealer Turn signals and or flashers do not work Confirm lever switch in ON position Check electrical connections at light housings Check for power at light housings Booms will not fold or unfold Confirm engine is running Check hydraulic fluid level Confirm booms are greased properly Check for hydraulic fluid lea...

Page 113: ... monitor does not turn on Check fuse in back of console Front suspension cylinder is flat Lift tire off ground and check accumulator fluid If fluid is foaming the accumulator has failed If fluid is low fill to top of plug Check operation Contact your dealer Rear suspension will not rise Check hydraulic fluid level Check electrical connections at suspension block and switches Product pump will not ...

Page 114: ...TROUBLESHOOTING 8 4 ...

Page 115: ...9 1 SYSTEM SCHEMATICS Hydraulic System ...

Page 116: ...9 2 Electrical System Sheet 1 of 5 See Sheet 2 of 5 See Sheet 5 of 5 See Sheet 5 of 5 ...

Page 117: ...9 3 Electrical System Sheet 2 of 5 See Sheet 5 of 5 See Sheet 3 of 5 See Sheet 1 of 5 See Sheet 4 of 5 ...

Page 118: ...9 4 Electrical System Sheet 3 of 5 See Sheet 2 of 5 ...

Page 119: ...9 5 Electrical System Sheet 4 of 5 See Sheet 2 of 5 ...

Page 120: ...9 6 Electrical System Sheet 5 of 5 See Sheet 1 of 5 See Sheet 1 of 5 See Sheet 2 of 5 ...

Page 121: ...nts planetaries and their internal components excludes bearings seals and o rings drop boxes and their internal compo nents and frame cross members and any bracket that bolts directly to the frame rails This portion of coverage is subject to all listed conditions but further excludes oil seals gaskets and leakage Years Three through Five Limited warranty covers the driveline and chassis components...

Page 122: ... The replacement of parts and or repair is the exclusive remedy under this limited warranty ET reserves the right to repair or replace any defective part or parts No person is authorized to give any other warranties or to assume any other liability on ET s behalf This limited warranty is void if ET s lim ited warranty policy maintenance standards are violated ET makes NO warranty of merchantabilit...

Page 123: ...80 90 Gear Oil 21 20 Brake Reservoir Lucas Universal Hydraulic Fluid as required Engine Fuel Diesel 100 Gallons 341 Liters Engine Mounted Standard 201450242 Separator 201450243 Hydraulic System Lucas Universal Hydraulic Fluid 30 Gallons 113 5 Liters Filter 840000013 Strainer 840000010 Strainer 840000011 Front Suspension Lucas Universal Hydraulic Fluid as required Pressure Steering Filter 840000048...

Page 124: ...l 21 20 Brake Reservoir Lucas Universal Hydraulic Fluid as required Engine Fuel Diesel 100 Gallons 379 Liters Engine Mounted Standard 201450242 Separator 201450243 Hydraulic System Lucas Universal Hydraulic Fluid 30 Gallons 113 5 Liters Filter 840000013 Strainer 840000010 Strainer 840000011 Front Suspension Lucas Universal Hydraulic Fluid as required Pressure Steering Filter 840000048 A C System R...

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