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Equflow 6010BCPM Pulse Input Batch Controller

Instruction Manual

Equflow BV - P.O. Box 35- NL-5370 AA Ravenstein - The Netherlands

T +31 (0)24 3792666

– E [email protected]

www.equflow.com

Batch Controller

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Pulse, Open Collector, NPN, PNP, TTL, Switch Contact,

Sine Wave (Coil), Square Wave Inputs

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5, 10, or 24 V Flowmeter Power Supply

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K-Factor, Internal Scaling, or External Calibration

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Start, Batch, Pause, & Stop with Front Panel Buttons

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Display Batch Total + Rate, Grand Total, Batch Count or Preset

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Single or Multi-Stage Batching

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Automatic Overflow Protection

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Manual Control or Automatic Batching

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Dual-Line Display

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NEMA 4X and IP65 Rated Front Panel

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CE Marked

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Display Features 0.6" & 0.46" Digits

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Six Full Digits on Each Line

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Free USB Programming Software & Cable

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Isolated 24 VDC @ 200 mA Transmitter Power Supply

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Modbus

RTU Communication Protocol Standard

Summary of Contents for 6010BCPM001XX

Page 1: ...ly K Factor Internal Scaling or External Calibration Start Batch Pause Stop with Front Panel Buttons Display Batch Total Rate Grand Total Batch Count or Preset Single or Multi Stage Batching Automatic...

Page 2: ...tions where malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at his her own risk Equflow shall not be held liable for damages res...

Page 3: ...Controller with External Source Cal 28 Setting the Display Parameter Intensity dsplay 29 Setting the Relay Operation relay 30 Relay Assignment Assign 31 Setting the Relay Action 31 Setting Batch Cont...

Page 4: ...control is preferred to expensive and expansive plant operation systems The controller comes programmed for easy front panel start pause stop and batch size preset changes The bottom display can be pr...

Page 5: ...in non volatile memory for a minimum of ten years if power is lost Power Options 85 265 VAC 50 60 Hz 90 265 VDC 20 W max or 12 24 VDC 10 15 W max Powered over USB for configuration only Fuse Required...

Page 6: ...in engineering units Time base must be selected according to the time units in which the rate is displayed Grand Totalizer Rollover Grand totalizer rolls over when display exceeds 999 999 999 Relay s...

Page 7: ...e batch is running 2 These functions are not functional when the unit is being used as a batch controller with total set to yes Modbus RTU Serial Communications Slave Id 1 247 Controller address Baud...

Page 8: ...AM 1 kHz Electrical Fast Transients 2kV AC mains 1kV other Electrostatic Discharge 4kV contact 8kV air RFI Conducted 10V 0 15 80 MHz 1kHz 80 AM AC Surge 2kV Common 1kV Differential Surge 1KV CM Power...

Page 9: ...tory for assistance Panel Mounting Instructions Prepare a standard 1 8 DIN panel cutout 3 622 x 1 772 92 mm x 45 mm Refer to Figure 1 for more details Clearance allow at least 6 0 152 mm behind the pa...

Page 10: ...the factory configured to provide 24 VDC power for the transmitter or sensor If the transmitter requires 5 or 10 VDC excitation the internal jumper J4 must be configured accordingly To access the volt...

Page 11: ...Labeling The connectors label affixed to the controller shows the location of all connectors available with requested configuration Warning Do not connect any equipment other than Equflow s expansion...

Page 12: ...P Sensor Powered by Inter nal Supply Figure 12 Switch Input Connections Modbus RTU Serial Communications Serial communications connection is made to an RJ45 connector labeled M LINK on Figure 7 Use th...

Page 13: ...across the contacts C 0 5 to 1 F for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 RC networks may affect load release time of solenoid loads Check to confirm proper oper...

Page 14: ...expansion module Figure 17 Expansion Modules DIN Rail Mounting Kit Figure 18 Digital I O Module Connections Interlock Relay Feature As the name implies the interlock relay feature reassigns one or mo...

Page 15: ...onnections have been completed and verified apply power to the controller Front Panel Buttons and Status LED Indicators Button Symbol Description LED Status Menu 1 2 Relay 1 2 indicators START Right a...

Page 16: ...ch process in single or multi stage batch control or as alarms that will be active when the batch process is running A 4 20 mA output option is also available for retransmitting the process variable a...

Page 17: ...with one relay for control then one would set the assignment of relay 2 assign2 to off rate or grand total The following pages show an illustration of how the above settings control the batch operatio...

Page 18: ...Equflow 6010BCPM Pulse Input Batch Controller Instruction Manual 18...

Page 19: ...dialog for the drive MAINSTAL you should open My Computer and double click on the drive labeled MAINSTAL 3 Double click on the file named MAStart The program will open a few windows and install two p...

Page 20: ...e Enter totalizer time base for seconds minutes hours or day T Cf Total conversion factor Enter the conversion factor decimal point and the conversion factor mode Batch mode Automatic or manual batch...

Page 21: ...ff Relay goes to non alarm condition when loop break is detected reset Reset Press Enter to access the Reset menu Rst Hi Reset high Press Enter to reset max display Rst Lo Reset low Press Enter to res...

Page 22: ...ings are saved to memory only after pressing Enter The display moves to the next menu every time a setting is accepted by pressing Enter Setting Numeric Values The numeric values are set using the Rig...

Page 23: ...le or disable totalizer and batching features 3 Select the display units tags 4 Decimal point position 5 Program menu for scaling or calibration 6 Display parameter and intensity 7 Relay operation 8 4...

Page 24: ...he K factor value i e pulses gal The controller will automatically calculate the flow rate using the K factor and the time base selected Setting the Totalizer and Batching Features total After the inp...

Page 25: ...ec The calibration equipment is certified to NIST standards Use the K Factor in the menu to match the rate totalizer with a flowmeter s k factor pulse unit of measure Use the Scale menu to scale proce...

Page 26: ...ed Only one of these methods can be employed at a time The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set for Scale and Calibrate accordingly und...

Page 27: ...priate input signal to be applied or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is connected backward...

Page 28: ...e time delay is available to reset the grand total after the assigned preset is reached Non Resettable Totalizer The total and grand total can be password protected to prevent unauthorized resets The...

Page 29: ...total and units 3 Toggle grand total and units 4 Display max and min values 5 Display Modbus input 6 Off no display 7 Display rate units 8 Display rate 9 Display total 10 Display grand total 11 Toggle...

Page 30: ...al reset when not in a batch process only after alarm condition has cleared e Pump alternation control automatic reset only for level applications unrelated to batch control f Sampling the relay is ac...

Page 31: ...ate for batch control applications but may be used then the controller is in other applications 4 Automatic manual reset when not in a batch process non latching 5 Latching manual reset only when not...

Page 32: ...Setting Fail Safe Operation In fail safe mode of operation the relay coil is energized when the process variable is within safe limits and the relay coil is de energized when the alarm condition exis...

Page 33: ...initialize to their programmed states when the batch process is started Grand total alarm relays will initialize to their programmed state at controller power up Fail Safe Operation The following tab...

Page 34: ...s interlock relays To set up the relays for the interlock feature 1 Access the Setup Relay Action menu and set the action to off 2 In the Advanced features User menu program any of the digital inputs...

Page 35: ...e diagram below for more details The utility of this function can of course be expanded beyond sampling and be used whenever a timed relay output closure is required when the batch total interval reac...

Page 36: ...esets The cycle repeats every time the set point is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 600 0 seconds Total Relay Sampling...

Page 37: ...timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has elapsed the On time delay timer resets and the relay does...

Page 38: ...to prevent unauthorized changes to the programmed parameter settings and to program the non resettable totalizer Pass 1 Allows use of function keys and digital inputs Pass 2 Allows use of function ke...

Page 39: ...the menu After exiting the programming mode the controller returns to its password protected condition Disabling Password Protection To disable the password protection access the Password menu and en...

Page 40: ...eatures or make running a batch operation impossible These functions should only be used by users who are sure of their need in their application Advanced Features Menu To simplify the setup process f...

Page 41: ...rammable exponent Linear Linear Set controller for linear function and select number of linearization points No PtS Number of points Set controller for 2 to 32 point linearization CutofF Cutoff Set lo...

Page 42: ...eys F1 F2 and F3 The input is triggered with a contact closure to COM or with an active low signal During operation F4 operates according to the way is has been programmed in the Advanced Features Use...

Page 43: ...evel determines the length of time over which the signal is averaged There are two available settings Hi Speed and Lo Speed programmable from 2 to 50 Noise Filter Bypass bypass The noise filter bypass...

Page 44: ...M LINK connector Otherwise damage will occur to the equipment and the controller Note More detailed instructions are provided with each optional serial communications adapter Note Refer to the Modbus...

Page 45: ...e may be programmed from 0 to 999999 The controller will display zero below the cutoff value Programming the cutoff value to zero disables the cutoff feature Total and Grand Total Count Direction Coun...

Page 46: ...aximum minimum dis play values on line 2 Ln2 gt Display the grand total on line 2 Ln2 bc Display the batch count on line 2 Contrl Directly access the control menu Display Description disabl Disable th...

Page 47: ...Version To determine the software version of a controller 1 Go to the Diagnostics menu diAG and press Enter button 2 Press Up arrow button and scroll to Information menu Info 3 Press Enter to access t...

Page 48: ...nd total conversion factor T CF 1 000 Grand total reset T rst Manual Relay 1 assignment Asign1 Total Relay 2 assignment Asign2 Total Relay 2 preclose preCls No Relay 1 action Act 1 Automatic Batch pre...

Page 49: ...eading is not accurate 1 Signal input conditioning selected Linear square root etc 2 Scaling or calibration Display does not respond to input changes reading a fixed number Check Display assignment it...

Page 50: ...6010BCPM Pulse Input Batch Controller Instruction Manual Equflow BV P O Box 35 NL 5370 AA Ravenstein The Netherlands T 31 0 24 3792666 E info equflow com www equflow com LIM6310EQ_A SFT039 Ver 4 010 u...

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