Equalizer HP1000SD Operator'S Instruction Manual Download Page 16

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OPERATOR INSTRUCTION MANUAL

IM-HPccSD_Rev05

HP350SD; HP550SD;
HP1000SD

DOUBLE ACTING HYDRAULIC

SEALED HAND PUMPS

DESCRIPTION

PUMP HOUSING

SERVICE KIT A:

- RESERVOIR BLADDER

- OIL FILTER

- O-RING

- REFILLING PLUG

SERVICE KIT B:

- SCREW

- TAIL BASE

- SPRING WASHER

SERVICE KIT C:

- O-RING

- BACK-UP RING

- PUMP PISTON

- SNAP RING

- O-RING

- BACK-UP RING

- PUMP PISTON

SERVICE KIT D:

- HANDLE

- YOKE

- PISTON PIN

- YOKE PIN

- RETAINING RING

SERVICE KIT E:

- YOKE BASE

- SPRING PIN

SERVICE KIT G:

- SPRING

- STEEL BALL

- OUTLET BALL SPRING

- COPPER WASHER

- VALVE COVER SCREW

- STEEL BALL

PART No.

707001-01

715100-01

725200-01

715300-01

715400-01

715500-01

715700-01

KIT

QUANTITY

ITEM

DESCRIPTION

SERVICE KIT H:

- STEEL BALL

- SPRING END CAP

- L.P. SPRING

- O-RING

- OVERLOAD COVER

SCREW

- CAP

- OVERLOAD COVER

SCREW

SERVICE KIT I:

- BASE PLATE

- SCREW

PART No.

715800-01

715900-01

KIT

QUANTITY

ITEM

- NUT

- HANDLE GRIP

- SCREW

- CONE SEAT

- CONE

- LONG SEPARATOR

SPRING

SERVICE KIT K:

- SCREW

716100-01

SERVICE KIT L:

- GAUGE COUPLER

MALE

- GAUGE

716200-01

SERVICE KIT M:

- GAUGE COUPLER

FEMALE

- COUPLER

716300-01

RESERVOIR

710601-01

ELBOW

707071-01

TOP PLATE

707052-01

CONTROL SWITCH

707048-01

SWITCH BASE

707055-01

HANDLE

707056-01

HANDLE BALL

707057-01

- CHECK BALL

SERVICE KIT Q:

- SPRING

707100-01

- SCREW

- STEEL BALL

SERVICE KIT R:

- O-RING

- O-RING END CAP

707200-01

- PIN

- BALL SEAT

- SPRING

- PIN

- BALL SEAT

- STEEL BALL

- CHECK BALL

DESCRIPTION

PART No.

KIT

QUANTITY

ITEM

SERVICE KIT S:

- O-RING

- BEARING

707300-01

- O-RING

- SPRING PIN

- SCREW

- O-RING

- WASHER

- SCREW

PUMP

QUANTITY

PUMP

QUANTITY

PUMP

QUANTITY

- SCREW

- PORT GAUGE

ADAPTOR

HP350SD DOUBLE ACTING HYDRAULIC SEALED HAND PUMP

Summary of Contents for HP1000SD

Page 1: ...UCTION MANUAL HP350SD HP550SD HP1000SD E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m D O U B L E A C T I N G H Y D R A U L I C S E A L E D H A...

Page 2: ...000SD INSTALLATION AND OPERATION 3 3 USE OF EQUALIZER INTERNATIONAL TOOLS WITH A HYDRAULIC MANIFOLD 4 HAND PUMP MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 STORAGE TRANSPORTATION 4 5 S...

Page 3: ...HAND PUMPS The use of these tools should be as part of a broader task based risk assessment which should be carried out by the operation supervisor or other competent person Failure to comply with th...

Page 4: ...moving machine parts sharp edges and corrosive chemicals CAUTION Avoid sharp bends and kinks that will cause severe back up pressure in hoses Bends and kinks lead to premature hose failure Do not drop...

Page 5: ...LEVER ADVANCE ADVANCE RETRACT RETRACT 2 The pump handle is raised which creates a vacuum in the piston chamber which sucks oil from the reservoir into the chamber 3 The pump handle is depressed which...

Page 6: ...raulic system you wish to pressurise has been bled and is free from air and leaks Connect the pump into the system using the screw connector supplied with the pump push the male and female connectors...

Page 7: ...ure the manifold the tools and the pump have the same hydraulic pressure rating Do not pressurise the manifold unless all couplers are connected to tools or positively blanked off using appropriate pr...

Page 8: ...ollowing the manufacturer s guidelines rinse the components to remove traces of detergent dry the component thoroughly Inspect service and lubricate the tool immediately after the cleaning process 4 3...

Page 9: ...r clear shrink wrap NOTE bags shrink wrap must be clear for visibility Take care when using shrink wrap that the tool is components are still easy to see 5 Remove all or where not vacuum sealed as muc...

Page 10: ...197psi 2nd 700bar 10 000psi 700bar 10 000psi 700bar 10 000psi NOMINAL OIL CAPACITY 350cc 21 4in3 550cc 33 6in3 1000cc 61 0in3 USABLE OIL CAPACITY 300 0cc 18 3in3 580 0cc 35 4in3 1110 0cc 67 7in3 OIL...

Page 11: ...ONENTS Product Code HP1000SDMIN 1 x HP1000SD Pump Unit 1 x 700 bar 10 000 psi Pressure Gauge 1 x Port Gauge Adaptor 1 x Instruction Manual 1 x Cardboard Packaging Packaging Dimensions 250 mm x 180 mm...

Page 12: ...S 11 5 3 HP350SD HP550SD HP1000SD WEIGHTS AND DIMENSIONS B A HP350SD HP550SD HP1000SD OVERALL LENGTH A 456 0mm 17 95 454 0mm 17 87 769 0mm 30 28 HANDLE LENGTH B 360 0mm 14 17 490 0mm 19 29 537 0mm 21...

Page 13: ...y tightened and the hydraulic oil cannot pass through from the pump to the cylinder R E C O M M E N D E D A C T I O N Check all connectors are fully tightened and the release valve is in the fully clo...

Page 14: ...the system to be forced up through the pump and vented into the oil reservoir 4 Repeat steps 1 3 three or four times to ensure that all air is removed from the system and the tool will reach full work...

Page 15: ...ev05 HP350SD HP550SD HP1000SD DOUBLE ACTING HYDRAULIC SEALED HAND PUMPS 14 7 REGULATORY INFORMATION 7 1 REGISTERED HEAD OFFICE EQUALIZER INTERNATIONAL LTD Equalizer House Claymore Drive Aberdeen Scotl...

Page 16: ...5 49 50 NUT 04 16 HANDLE GRIP 01 29 SCREW 01 30 CONE SEAT 01 46 CONE 01 47 LONG SEPARATOR SPRING 01 48 SERVICE KIT K SCREW SCREW 716100 01 04 01 51 59 SERVICE KIT L GAUGE COUPLER MALE GAUGE 716200 01...

Page 17: ...SERVOIR 710601 01 02 ELBOW 707071 01 03 TOP PLATE 707052 01 04 CONTROL SWITCH 707048 01 05 SWITCH BASE 707055 01 06 HANDLE 707056 01 07 HANDLE BALL 707057 01 08 CHECK BALL 04 67 SERVICE KIT Q SPRING S...

Page 18: ...ELBOW 707071 01 03 TOP PLATE 707052 01 04 CONTROL SWITCH 707048 01 05 SWITCH BASE 707055 01 06 HANDLE 707056 01 07 HANDLE BALL 707057 01 08 CHECK BALL 04 67 SERVICE KIT Q SPRING SPRING 707100 01 02 03...

Page 19: ......

Page 20: ...LT D H e a d O f f i c e E q u a l i z e r H o u s e C l a y m o r e D r i v e A b e r d e e n S c o t l a n d U K A B 2 3 8 G D t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1 w w w e q u a...

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Equalizer HP1000SD, Operator'S Instruction Manual

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