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Eoslift T12, Instructions Manual, Page: 12 / 18

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Eoslift T12 Instructions Manual Download Page 12

17

18

③

  Motor

④

  Transmission

X

⑤

  Wheel (drive wheel, balance wheel and bearing wheel)

⑥

  Brake system

Maintenance

Check 
point

Check 
item

Tool

   

 Every day 

     (8 hours)

   

Weekly

 (50 hours)

   

Monthly 

(200 hours)

  Quarterly 
(600 hours)

Every half year
(1200 hours)

Motor

Clean foreign 
bodies on the 
motor 

Clean or 
replace the 
bearings

Check the 
carbon 
brushes and 
commutator 
for wear; if 
worn, replace 
them. 

Check if the 
connecting 
cable is 
correct and 
firm

Brush the 
carbon powder 
over the 
commutator 
plates

Check 
point

Check 
item

Tool

   

 Every day 

     (8 hours)

   

Weekly

 (50 hours)

   

Monthly 

(200 hours)

  Quarterly 
(600 hours)

Every half year
(1200 hours)

Transmission

Too loud 
noise

Oil leakage

Oil change

Lubricating 
rollers

If steering 
flexible

Abnormal 
sound

Rotate the 
handle

Drive 
wheel, 
balance 
wheel and 
bearing 
wheel

Check 
point

Check 
item

Tool

   

 Every day 

     (8 hours)

   

Weekly

 (50 hours)

   

Monthly 

(200 hours)

  Quarterly 
(600 hours)

Every half year
(1200 hours)

Check wear 
and cracks

Visual 
check

Tighten 
bolts

Clear ropes 
and debris 
off the 
wheels

Every half year
(1200 hours)

  Quarterly 
(600 hours)

   

Monthly 

(200 hours)

   

Weekly

 (50 hours)

   

 Every day 

     (8 hours)

Check 
item

Check 
point

Brake 
sensitive 
switch

Brake 
drum

Check the 
brake 
condition 
when the 
handle is 
in the 
horizontal 
or vertical 
position

If the 
sensitive 
switch is 
loose

Tightened

Worn

Clearance 
between 
brake 
drum and 
brake 
shoe

If brake 
flexible

T12 Series Electric  Stackers

Maintenance

Summary of Contents for T12

Page 1: ...structions Electric Stackers Eoslift Automation Technology Corp No 99 Yanjia Road Yuantong Town Haiyan Zhejiang Province China 314317 Tel 86 573 8622 9999 Fax 86 573 8622 2900 info eoslift com www eoslift com ...

Page 2: ... of this truck consists of recycled steel Waste materials in conjunction with use maintenance cleaning or disassembly must be collected and disposed of in an environment friendly way and in accordance with the local regulations Such work must be carried out in areas intended for this purpose The oil filter wastes batteries wastes and electronics wastes if handledin correctly will harm the environm...

Page 3: ...icle check 6 Specific operation procedure III Technical parameters IV Maintenance 1 Safety rules 2 Routine maintenance 3 Professional maintenance 4 Storage 5 Maintenance list 6 Regular replacement of key safety components 7 Tightening torque table of bolts 8 Hydraulic oil and lubricating oil or grease 9 Handling of pallet stacke V Trouble shooting 1 Unable to move forward and backward 2 Unable to ...

Page 4: ... must immediately stop the operation of the vehicle Warning 4 Safety devices and warning signs Safety devices warning signs and the above safety precautions must be heeded When handling the goods the fork height must not exceed 300mm Warning 5 Passengers Carrying or lifting of passengers is forbidden 6 Keep distance The truck should not be driven on public roads outside a specific area Remember th...

Page 5: ...t be lowered to their lowest position Always turn the key switch to the OFF position and remove the key when leaving the truck If the truck is left unused for a prolonged period ensure that its battery is fully charged then the battery connecting wire should be disconnected 17 Repair Operation guide 1 Component 2 Switch Press the red button emergency stop button to cut off the power supply and tur...

Page 6: ...s equipped on each side of the control handle used for controlling the direction and speed of the vehicle Gradually rotate the knob forward the vehicle moves forward rotate the knob backward the vehicle moves backward Travel speed is related to the margin of the rotation of the knob the larger the margin the higher the speed but the relation is not linear Note the button will return to neutral whe...

Page 7: ...atically slows down Move the control handle to vertical position or horizontal position to brake the vehicle Release the control handle and it will automatically return to the vertical position Push raise button or the lower button until the fork arms are at the desired height When approaching goods the truck should move slowly Stop the vehicle directly in front of the goods Lower the fork arms to...

Page 8: ...t of the goods rack Lift the fork arms to a suitable height Slowly lower the fork arms until the pallet bottom touches the rack Slowly drive the truck out of the rack Lower the fork arms until they are 15 20cm above the ground The truck should be parked on a level ground with the fork arms lowered to their lowest position Turn the key switch to the OFF position and take the key away Technical para...

Page 9: ...eels drive side load bearing side Track drive side Tread side bearing Lifting height Free lifting height Vehicle height Maximum height of portal frame Fork height Overall length Fork length Car body width Fork size Fork width Wheelbase center clearance Turning radius Travel speed full empty Lifting speed full empty Climbing capacity full empty service brake Drive motor power Lifting motor power Ra...

Page 10: ...can carry out maintenance of the truck The after sales service department of manufacturer has dispatched special technicians who can be commissioned to sign on the maintenance record in the maintenance service appointed by manufacturer For lifting of the truck the hoisting equipment should be safe and reliable especially the hoisting position When the truck is lifted necessary measures should be t...

Page 11: ... the vehicle Note If poor contact occurs on the switch in the electrical system spray the contact cleaner onto all exposed electrical inserts until oxide layer of the connectors is removed Carry out electromagnetic brake test several times immediately after re commissioning Check item Tool Weekly 50 hours Monthly 200 hours Quarterly 600 hours Every half year 1200 hours Check point Every day 8 hour...

Page 12: ...r 1200 hours Transmission Too loud noise Oil leakage Oil change Lubricating rollers If steering flexible Abnormal sound Rotate the handle Drive wheel balance wheel and bearing wheel Check point Check item Tool Every day 8 hours Weekly 50 hours Monthly 200 hours Quarterly 600 hours Every half year 1200 hours Check wear and cracks Visual check Tighten bolts Clear ropes and debris off the wheels Ever...

Page 13: ...1200 hours Chain and pulley Check the chain for tension damage and rusting Chain lubrication Check if the chain and the pin are damaged Is the pulley deformed or damaged Check point Check item Every day 8 hours Weekly 50 hours Monthly 200 hours Quarterly 600 hours Every half year 1200 hours Optional attachments Lifting cylinder Fork arms Mast Check if the piston rod screw and the stop pin are defo...

Page 14: ...lts for mast bracket loose Check if the round head bolts and U bolts of hydraulic cylinder and piston rod and piston rod guide bolts are loose Check if the roller roller pin and weld for cracks For initial application Check point Check item Tool Every day 8 hours Weekly 50 hours Monthly 200 hours Quarterly 600 hours Every half year 1200 hours Emergency stop switch Raise and lower button Horn Instr...

Page 15: ...nsport 9 Handling of pallet stacker The truck is only used for material handling can not be used as a tool for long distance transport The truck must be transported by ship train or automobile Transport with a crane Thread the steel wire rope through both sides of external mast crossgirder and the bottom of the vehicle then use a crane to handle the truck Sling and crane must have enough capacity ...

Page 16: ...g Trouble shooting Check the sensitive switch and wiring replace it if necessary Yes Check controller Check if LED lights on the controller flash No Access programmer Displayed or not No Check if the key switch signal is normal No Fault of key switch Yes Yes No Yes Yes Is the flashing normal According to the fault flashes find out and eliminate the cause of the fault Fault of controller Check if t...

Page 17: ...ee if the battery capacity is sufficient Check if the lifting limit proximity switch and wiring is normal Rewire the switch replace it if necessary Is it normal Unload the vehicle Charge the battery Press the raise button measure the voltage on both ends of the pump motor Check the hydraulic reservoir Is the oil sufficient Add oil Check the hydraulic proportional valve repalceit as appropriate Is ...

Page 18: ...h signal is normal Fault of key switch Is the flashing normal According to the fault flashes find out and eliminate the cause of the fault Fault of controller Is the sensitive switch normal Replace sensitive switch Check if the electromagnetic brake is normal replace it if necessary Check the hydraulic hoses and connectors Loose Tighten it Check for oil leakage Replace the damaged seals with new s...

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