Entrematic Industrial HVLS Fan User Manual Download Page 19 | Manualshive

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© Entrematic

Group AB 2017

October 2017

6021140A — Industrial HVLS Fans

19

INSTALLATION,

continued

Fig. 24

TEMPERATURE CONTROL — OPTIONAL

1. Mount temperature control unit to the factory supplied

junction box inside building 60" above the floor and within

1000' of the fan touch screen remote. See Fig. 22 and

wiring details on page 38.

NOTE:
FOR OPTIONAL NETWORKED UNITS, SEE SEPARATE

MANUAL 6015948.

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Summary of Contents for Industrial HVLS Fan

Page 1: ...this product unless you have read and understand the Safety Practices Warnings and Installation and Operating Instructions contained in this User s Manual Failure to do so could result in death or se...

Page 2: ...hazards Obey all safety messages that follow this symbol to avoid possible death or injury SAFETY SIGNAL WORDS Introduction 2 Safety Signal Words 2 Safety Practices 3 Owner s Responsibilities 4 Hardwa...

Page 3: ...T USE THE FAN IF IT APPEARS DAMAGED OR DOES NOT OPERATE PROPERLY Inform your supervisor immediately Do not operate the fan until all personnel building structure and equipment are clear of all moving...

Page 4: ...ld be replaced Manufacturer s recommended periodic maintenance and inspection procedures in effect at date of shipment shall be followed and written records of the performance of these procedures shou...

Page 5: ...rque requirements Description Torque Wrench size 1 2 dia mount hardware 44 48 ft lbs 3 4 hex 3 8 dia blade mount hardware 24 28 ft lbs 9 16 hex Cable clamp guy wire Secure tight 5 16 nut driver Cable...

Page 6: ...es fan model size See Fig 1 Consult fan model designation located on the side of the fan powerhead frame 3 Ensureallmountinghardwareshownonpage5ispresent FOR OPTIONAL IFAN NETWORK FANS ONLY Ensure fan...

Page 7: ...9 could result in fan failures including blade separation which could result in death or serious injury DO NOT operate fans when physical obstructions or HVAC air flows extend into exclusion zones Reg...

Page 8: ...equal to 1 fan diameter See Fig 2 Fans located below HVAC equipment must have a minimum clearance of greater than or equal to 2 fan diameters See Fig 3 Failure to maintain exclusion zones outlined on...

Page 9: ...fans to ensure exclusion zones remain clear of interference before operating fan CLEARANCE FROM SOLID OBSTRUCTIONS For applications near solid obstructions the HVLS fan must be installed at minimum di...

Page 10: ...working surface floor or mezzanine Ensure fan blade does not extend into exclusion zone Extensions are available if required See Fig 1 Avoid mounting fans directly under lights or skylights to avoid...

Page 11: ...pivot brackets to the extension tube with ears outboard Leave the 1 2 dia x 4 1 2 bolts and nylock nuts finger tight See Fig 5 INSTALL FAN MOUNT STANDARD I BEAM 1 Locate fan mount assembly on bottom...

Page 12: ...to the bottom of the beam 2 Attach mount assembly to the laminated wood beam brackets using the supplied 1 2 dia x 2 1 2 screws nylock lock nuts and washers Torque to 44 48 ft lbs See Fig 8 TRUSS MOU...

Page 13: ...the supplied 1 4 dia cable clamps over each end of the cable spaced 6 apart b Slide the ends through the cable clamps c Make sure that the cable goes through the motor frame See Fig 13 e Securely tigh...

Page 14: ...death 1 Adjust turnbuckles to their longest position 2 Attach the quick link with attached turnbuckle to the fan as shown Repeat for all four quick links 3 Attach one end of the guy wire to the build...

Page 15: ...ing 2 With the blade oriented such that the blade retention lanyard is on top support the blade assembly from below Orient and guide the assembly onto the top attachment studs on the hub assembly Spre...

Page 16: ...zontal direction If movement is detected re tension guy wires 3 Lock the individual turnbuckles using the stop nut on each and secure it with the turnbuckle strap See Fig 21 ELECTRICAL INSTALLATION Be...

Page 17: ...4 Route supply power from the building source to the VFD box 5 Wire VFD box in accordance with electrical schematics located on pages 35 37 6 Attach remote signal blue CAT5e cable INSTALL REMOTE CONTR...

Page 18: ...e theinitialviewofthetouchscreen control will prompt the installer to set and confirm the fan size Use the UP DOWN arrows to select the size of the fan and press the SET button Ensure selected size ma...

Page 19: ...d Fig 24 TEMPERATURE CONTROL OPTIONAL 1 Mount temperature control unit to the factory supplied junction box inside building 60 above the floor and within 1000 of the fan touch screen remote See Fig 22...

Page 20: ...ve 208 240VAC 1PH 208 480 VAC 3PH line reactor where required Class CC fuses UL and UL C listed panel and components Power disconnect MOTOR NEMA standard T E F C 2 HP continuous duty three phase GEARB...

Page 21: ...017 6021140A Industrial HVLS Fans 21 OPERATING INSTRUCTIONS Fig 26 Start Stop RPM increase Reverse Communication status Green Comm Black No Comm Forward Diagnostic screen RPM decrease 24 Software vers...

Page 22: ...before operating the fan NOTE Default password 1111 NORMAL OPERATION 1 Verifynormalcommunication thecommunicationstatus symbol in bottom lefthand corner will be green 2 Press the Start button and sel...

Page 23: ...the fan and allow operation again The Fault History of the last 4 faults are displayed Finally the green arrow in the upper right corner will navigate back to the diagnostic screen See Fig 29 FAULT C...

Page 24: ...password screen the options are to enable the password disable the password and change the password By default the password is not enabled To enable password touch the unlocked padlock icon The padloc...

Page 25: ...l switch to speed 4 6 and 8 For example if 70 is entered forthestarttemperatureand3isenteredfortheincrement then the fan will start at speed 2 at 70 degrees and switch to speed 4 at 73 degrees and swi...

Page 26: ...g 33 3 Verify the fan numbers and press YES to return to the main screen or select NO to try again NOTE The initial view of the touchscreen control will prompt the installer to set and confirm the fan...

Page 27: ...1 Press Fan to select the fan that you would like to control 2 The communication status on the bottom left corner will be Green if the fan is communicating 3 Depending on the Fan Quantity that was se...

Page 28: ...control panel for loose connections Tighten as required 2 Using dry air shop air blow out debris from fan motor cooling fan as required 3 Inspect motor gearbox for oil leaks If present consult distrib...

Page 29: ...ous injury Problem Possible Cause Solution 1 Fan does not operate a No power to control panel b Primary fuse s blown a Ensure that the disconnect is in the ON position Check for primary power at termi...

Page 30: ...tion or stop E OV1 Regenerative overvoltage trip during acceleration E OV2 Regenerative overvoltage trip during constant speed E OV3 Regenerative overvoltage trip during deceleration or stop to E ILF...

Page 31: ...r stop E OV1 Regenerative overvoltage trip during acceleration E OV2 Regenerative overvoltage trip during constant speed E OV3 Regenerative overvoltage trip during deceleration or stop to E ILF Input...

Page 32: ...snotenabled when shipped To enable the fire control system fan shutdownoption removethejumperbetweenenable EN and 24 and replace with a set of dry normally closed contacts See schematics for optional...

Page 33: ...gedoff Failure to do so may result in death or serious injury All electrical troubleshooting and repair must be done by a qualified technician and meet all applicable codes Do not route control wiring...

Page 34: ...ntrematic Group AB 2017 34 6021140A Industrial HVLS Fans October 2017 FIRE CONTROL SYSTEM FAN SHUTDOWN OPTIONAL continued Fig 42 FIRE CONTROL SYSTEM FAN SHUTDOWN PANEL NETWORK INSTALLATION 6020547 DEL...

Page 35: ...device through this control box Ensure that the voltage and phase of the incoming power agrees with the label located on top of the VFD box and fan Be certain power is off when wiring to the control...

Page 36: ...3 5A 6A 4 5A 4 5A 3 5A FUSE KTKR10 KTKR5 KTKR10 KTKR5 KTKR10 KTKR5 MOTOR 1 5HP FLA 265V 60HZ 1 5HP FLA 460V 60HZ 2HP 5 1FLA 265V 60HZ 2HP 3 0FLA 460V 60HZ 2HP 3 0FLA 460V 60HZ 1 5HP FLA 460V 60HZ LIN...

Page 37: ...Entrematic Group AB 2017 October 2017 6021140A Industrial HVLS Fans 37 ELECTRICAL SCHEMATICS continued Fig 45 VARIABLE FREQUENCY DRIVE I O...

Page 38: ...Entrematic Group AB 2017 38 6021140A Industrial HVLS Fans October 2017 Fig 46 TEMP CONTROL WIRING DETAILS OPTIONAL...

Page 39: ...Entrematic Group AB 2017 October 2017 6021140A Industrial HVLS Fans 39 Fig 47 D D SC DATA DATA GND VDC F G D D 6020547 6020547 MULTI FAN WIRING DETAILS OPTIONAL...

Page 40: ...near the VFD enclosure 2 Route supply power from the building source to the step down transformer 3 Follow VFD installation instructions on page 17 using power from step down transformer 6017277 as th...

Page 41: ...roduct must be used Incorporation of replacement parts or modifications that weaken the structural integrity of the product or in any way alter the product from its normal working condition at the tim...

Page 42: ...Entrematic Group AB 2017 42 6021140A Industrial HVLS Fans October 2017 Fig 50 PARTS LIST FAN continued 22 2 1...

Page 43: ...EXT MNT 36 OPTIONAL 6015867 HVLS EXT MNT 48 OPTIONAL 6015868 HVLS EXT MNT 60 OPTIONAL 6015869 HVLS EXT MNT 72 OPTIONAL 6015870 HVLS EXT MNT 84 OPTIONAL 6015871 HVLS EXT MNT 96 OPTIONAL 6015872 HVLS EX...

Page 44: ...12 BLACK BLADE ASSY 6020505 14 BLACK BLADE ASSY 6020506 16 BLACK BLADE ASSY 6020507 18 BLACK BLADE ASSY 6020508 20 BLACK BLADE ASSY 6020509 22 BLACK BLADE ASSY 6020510 24 BLACK BLADE ASSY 6020511 8 C...

Page 45: ...Entrematic Group AB 2017 October 2017 6021140A Industrial HVLS Fans 45 PARTS LIST VFD BOX 4 1 3 2 7 8 5 6 Fig 51...

Page 46: ...continued Item Quantity Part Description Part Number 1 1 INTERFACE HVLS DIN RAIL MOUNT PCB 6015547 2 3 1 MISTUBISHI VFD 230V 1PH 2HP 6014904 4 2 FUSE 15A 600V KTK R 15 6011800 5 1 ROTARY DISCONNECT 60...

Page 47: ...cription Part Number 1 1 INTERFACE HVLS DIN RAIL MOUNT PCB 6015547 2 1 LINE REACTOR 600V 2 1A 6010722 3 1 MISTUBISHI VFD 480V 3PH 2HP 6014909 4 3 FUSE 5A 600V KTK R 5 6011797 5 1 ROTARY DISCONNECT 601...

Page 48: ...7 6 1 DISCONNECT SHAFT 150MM 6015599 7 1 DISCONNECT HANDLE 6015598 8 1 VFD CONTROL BOX ASSY 6021107 6021107 460V 3PH 3HP Item Quantity Part Description Part Number 1 1 INTERFACE HVLS DIN RAIL MOUNT PC...

Page 49: ...CONTROL KELLEY 6016570 TOUCH SCREEN CONTROLLER W TEMP CONTROL SERCO 6016571 TOUCH SCREEN CONTROLLER W TEMP CONTROL ENTREMATIC 6018650 TOUCH SCREEN CONTROLLER MULTI FAN REMOTE KELLEY 6016943 TOUCH SCRE...

Page 50: ...HVLS Fans October 2017 PARTS LIST TEMP CONTROL OPTIONAL Item Quantity Part Description Part Number 1 1 TEMP CONTROL ASSEMBLY 6013862 2 2 PHILIPS HEAD SCREW NOT SHOWN 6013543 3 1 4X2 STEEL J BOX 60134...

Page 51: ...hall this period be less than fifteen 15 years from either 1 60 days after the date of initial shipment by 4FRONT or 2 the date of installation of the HVLS FAN by the original purchaser provided that...

Page 52: ...ease direct questions about your fan to your local distributor Corporate Office 1612 Hutton Dr Suite 140 Carrollton TX 75006 Tel 972 466 0707 Fax 972 323 2661 Part No 6021140A Entrematic Group AB 2017...

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