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Enodis TEMPSTAR, Technical Manual

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Tempstar LT/NB/S/SDS Technical Manual 7610-011-86-35 

Issued: 06-26-2006  Revised: N/A

SECTION 6: PARTS SECTION

WASH HEATERS/RINSE HEATERS 

55

The Tempstar models covered in this manual come supplied with various heaters, depending on the characteristics of the machine.
To ensure that you order the correct heater for the model you are servicing, please refer to the following table:

Model

Volts

Hz

Phase

   Wash Heater   

Rinse Heater (12 KW)

Rinse Heater (14 KW)

Tempstar

208

50

1

04540-121-47-39

04540-121-47-40  

04540-121-63-38

Tempstar

208

50

3

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar

208

60

1

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar

208

60

3

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar

230

50

1

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar

230

50

3

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar

230

60

1

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar

230

60

3

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar

380

50

3

04540-002-44-31

04540-002-44-32

04540-121-63-38

Tempstar

415

50

3

04540-002-43-09

04540-002-43-10

04540-002-77-24

Tempstar

440

50

3

04540-121-65-99

04540-100-01-15

04540-121-63-39

Tempstar

460

60

3

04540-121-65-99

04540-100-01-15

04540-121-63-39

Tempstar LT

208

50

1

04540-121-47-39

Tempstar LT

208

50

3

04540-121-47-39

Tempstar LT

208

60

1

04540-121-47-39

Tempstar LT

208

60

3

04540-121-47-39

Tempstar LT

230

50

1

04540-121-47-39

Tempstar LT

230

50

3

04540-121-47-39

Tempstar LT

230

60

1

04540-121-47-39

Tempstar LT

230

60

3

04540-121-47-39

Tempstar LT

380

50

3

04540-002-44-31

Tempstar LT

440

50

3

04540-121-65-99

Tempstar LT

460

60

3

04540-121-65-99

Tempstar NB

208

50

1

04540-121-47-39

Tempstar NB

208

50

3

04540-121-47-39

Tempstar NB

208

60

1

04540-121-47-39

Tempstar NB

208

60

3

04540-121-47-39

Tempstar NB

230

50

1

04540-121-47-39

Tempstar NB

230

50

3

04540-121-47-39

Tempstar NB

230

60

1

04540-121-47-39

Tempstar NB

230

60

3

04540-121-47-39

Tempstar NB

380

50

3

04540-002-44-31

Tempstar NB

415

50

3

04540-002-43-09

Tempstar NB

440

50

3

04540-121-65-99

Tempstar NB

460

60

3

04540-121-65-99

Tempstar SDS

208

50

1

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar SDS

208

50

3

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar SDS

208

60

1

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar SDS

208

60

3

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar SDS

230

50

1

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar SDS

230

50

3

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar SDS

230

60

1

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar SDS

230

60

3

04540-121-47-39

04540-121-47-40

04540-121-63-38

Tempstar SDS

380

50

3

04540-002-44-31

04540-002-44-32

04540-121-63-38

Tempstar SDS

415

50

3

04540-002-43-09

04540-002-43-10

04540-002-77-24

Tempstar SDS

440

50

3

04540-121-65-99

04540-100-01-15

04540-121-63-39

Tempstar SDS

460

60

3

04540-121-65-99

04540-100-01-15

04540-121-63-39

Summary of Contents for TEMPSTAR

Page 1: ... HEATED MODELS TEMPSTAR TEMPSTAR LT TEMPSTAR NB TEMPSTAR SDS STEAM HEATED MODELS TEMPSTAR S Jackson MSC Inc P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 PHONE 606 523 9795 FAX 606 523 9196 www jacksonmsc com An Company TEMPSTAR SERIES UPRIGHT DOOR DISHMACHINES June 26 2006 P N 7610 011 86 35 Revision J ...

Page 2: ......

Page 3: ...Mount 460V Schematic to revision D Added GO BOX Kit H 01 17 06 MAW 7609 Added schematics and parts for Universal Timers to be used in Top Mount Control Boxes Only I 02 07 06 MAW 7231 Added thermostat replacement kit 06401 011 66 55 Replaced rinse thermostat 05930 121 71 29 with 05930 510 03 79 J 06 26 06 MAW 7687 7540 7738 7789 7571 Update to current layout Added phase conversion instructions and ...

Page 4: ...type dish machine TEMPSTAR LT Electrically heated low temp chemical sanitizing no rinse booster door type dish machine TEMPSTAR NB Electrically heated high temp hot water sanitizing no rinse booster door type dish machine TEMPSTAR S Steam heated high temp hot water sanitizing door type dishmachine TEMPSTAR SDS Electrically heated high temp with solid chemical dispenser with booster heater door typ...

Page 5: ...rol Box Assembly 33 Top Mounted Control Box Assembly 35 Top Mounted Control Box Assembly Universal Timer 37 SDS Control Box Assembly 39 Hood Assembly 41 Hood Assembly Bolted Single Support Design 42 Cantilever Arm Door Assemblies 43 Tub Assembly 45 Steam Tub Assembly 47 Frame Assembly 49 Rinse Tank Assembly 50 Coil Assembly 51 Incoming Steam Plumbing Assembly 52 Wash Motors 53 Motor Pump Assembly ...

Page 6: ...mpstar LT Tempstar NB Side Mount 380 440 460V 50 60 Hz three phase 82 Tempstar LT Tempstar NB Top Mount 208 230V 50 60 Hz single three phase 83 Tempstar LT Tempstar NB Top Mount Universal Timer 208 230V 50 60 Hz single three phase 84 Tempstar LT Tempstar NB Top Mount 380 415 440 460V 50 60 Hz three phase 85 Tempstar LT Tempstar NB Top Mount Universal Timer 380 415 440 460V 50 60 Hz three phase 86 ...

Page 7: ...1 SECTION 1 SPECIFICATION INFORMATION ...

Page 8: ...t to change without notice WATER REQUIREMENTS TEMPSTAR TEMPSTAR SDS WASH TEMPERATURE MINIMUM F 150 WASH TEMPERATURE MINIMUM C 66 RINSE TEMPERATURE MINIMUM F 180 RINSE TEMPERATURE MINIMUM C 83 INLET WATER TEMPERATURE 12KW RINSE HEATER F 140 12KW RINSE HEATER C 60 14KW RINSE HEATER F 110 14KW RINSE HEATER C 44 FLOW PRESSURE PSI 20A5 WATER LINE SIZE NPT 3 4 DRAIN LINE SIZE NPT 1 1 2 TEMPSTAR LT WASH ...

Page 9: ...60 14KW 480V 25 A 35 AMP This model is wired in a wye configuration for the heaters TEMPSTAR LT TEMPSTAR NB RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 208 1 50 N A 28 A 35 AMP 230 1 50 N A 30 A 40 AMP 208 3 50 N A 20 A 25 AMP 230 3 50 N A 21 A 30 AMP 380 3 50 N A 10 A 15 AMP 415 3 50 N A 10 A 15 AMP 440 3 50 N A 8 A 15 AMP 208 1 60 N A 26 A 35 AMP 230 1 60 N A 28 A 35 A...

Page 10: ...UNTED CONTROL BOX 4 25 1 4 64 1 cm 32 81 3 cm 17 1 2 44 5 cm MACHINE OPENING 10 5 8 27 cm 34 86 4 cm TABLE HEIGHT 14 3 8 36 5 cm 60 3 4 154 3 cm WATER INLET TO FLOOR A WATER INLET 3 4 NPT B ELECTRICAL CONNECTION POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm D A B D C 15 1 2 39 4 cm 76 193 cm W DOOR OPEN LEGEND ...

Page 11: ...4 1 cm 32 81 3 cm 17 1 2 44 5 cm MACHINE OPENING 64 3 8 163 5 cm 34 86 4 cm TABLE HEIGHT 76 193 cm W DOOR OPEN 14 3 8 36 5 cm DRAIN TO FLOOR 61 3 4 156 8 cm WATER INLET TO FLOOR 60 5 8 154 cm A WATER INLET 3 4 NPT B ELECTRICAL CONNECTION POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm D A B B D C 15 1 2 39 4 cm LEGEND 4 7 8 12 4 cm ...

Page 12: ... 32 81 3 cm 74 188 cm 17 1 2 44 5 cm MACHINE OPENING 7 1 4 18 4 cm 34 86 4 cm TABLE HEIGHT 76 193 cm W DOOR OPEN 14 35 6 cm 60 3 4 154 3 cm WATER INLET TO FLOOR A WATER INLET 3 4 NPT B ELECTRICAL CONNECTION POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 10 2 cm E CHEMICAL DISPENSING SYSTEM D A B D E C 15 1 2 39 4 cm ...

Page 13: ...TALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1 2 52 1 cm OPENING 25 1 4 64 1 cm 2 1 2 6 4 cm 4 10 2 cm MINIMUM 2 1 2 6 4 cm 4 10 2 cm MINIMUM 20 1 2 52 1 cm OPENING 25 1 4 64 1 cm 20 1 2 52 1 cm 3 4 1 9 cm 1 1 2 3 81 cm ROLL 4 10 2 cm MINIMUM 2 1 2 6 4 cm 25 1 4 64 1 cm 20 1 2 52 1 cm OPENING 25 1 4 64 1 cm ...

Page 14: ...8 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ...

Page 15: ...r or sink drain All piping from the machine to the drain must be a minimum 1 1 2 I P S and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute WATER SUPPLY CONNECTION Ensure that you have read the section entitled PLUMBING THE DISHMACHINE above befor...

Page 16: ...ing lug Install the service wires L1 L2 and L3 3 phase only to the appro priate terminals as they are marked on the terminal block Install the grounding wire into the lug provided Tighten the connections It is recommended that DE OX or another similar anti oxidation agent be used on all power connections VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishm...

Page 17: ...xpected workload WARM UP CYCLES For a typical daily start up it may be necessary to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Lift the doors and the cycle light will illuminate When the light goes out c...

Page 18: ... operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine ca...

Page 19: ...13 SECTION 3 PREVENTATIVE MAINTENANCE ...

Page 20: ...iency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself an...

Page 21: ...15 SECTION 4 TROUBLESHOOTING SECTION ...

Page 22: ...ty damaged Verify that the wash motor is getting power If so replace the motor 3 Wash motor contactor faulty Check for continuity if contacts are open replace the contactor Problem Dishmachine runs continuously in the wash cycle 1 Machine is in Delime mode Flip NORMAL DELIME switch to NORMAL mode 2 Timer motor is faulty Verify that the timer is rotating If not check to see that the motor is receiv...

Page 23: ...me to accommodate the doors Problem Water leaks at the wash pump 1 Wash pump seal defective Replace the seal 2 Petcock or pump drain if equipped not shut tight Close or tighten 3 Loose hoses hose clamps on the wash pump Tighten the hose clamps Problem Will not rinse during autocycle 1 Defective rinse solenoid Repair or replace the rinse solenoid as required 2 Faulty fill microswitch Replace micros...

Page 24: ...18 SECTION 5 SERVICE PROCEDURES ...

Page 25: ...PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempting this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the long run 2 The procedures demonstrated in this manual are shown being performed on an AJ 44CE rack conveyor dish machine The actual maintenance steps however apply to any Parker style solenoid valve...

Page 26: ...9 Reconnect the wires from the conduit to the wires from the solenoid as they had been connected previously Ensure that the wire nuts are on tight 10 Slide the coil wire cover back on taking care not to dam age the wires 11 If you are done performing maintenance on the valve con tinue on to step 23 Otherwise please go on to step 12 L 12 To remove the valve bonnet grasp it with the jaws of the pipe...

Page 27: ...gh an O ring may not appear damaged it is a good idea to go ahead and replace it if you have a new one This will help ensure that your valve remains leak free in the future 17 Remove the diaphragm retainer and then the diaphragm itself Many problems associated with a solenoid valve can be traced to a clogged pilot port in the diaphragm 18 As indicated in the photo above the extension hole can beco...

Page 28: ... with new parts from ordered kits Ensure that components are sufficiently tightened to prevent leakage AFTER MAINTENANCE ACTIONS Reconnect the incoming water if disconnected and turn on Then restore power to the unit Run the unit for at least 10 minutes to ensure there are no leaks If any problems arise please contact your Jackson representative SPECIAL PARTS Plunger and Spring Replacement Kit 064...

Page 29: ...ncluding all of the items indicat ed in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempting this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the long run STEPS 1 Note These instructions only apply to vacuum breakers 1 2 NPT and 3 4 NPT as pictured below The repair kits indicated in...

Page 30: ...hat should be present on the cap retainer as well Regardless of the condition of the plunger this O ring should be replaced once the cap is removed Using a small flathead screwdriver remove the old O ring 10 With the new O ring in place screw the cap back on the vacuum breaker body The cap needs to only be hand tight snug AFTER MAINTENANCE ACTIONS 1 Reconnect the incoming water if disconnected and...

Page 31: ... taken This will save time in the long run STEPS 1 To convert from either single phase or three phase first rewire the incoming power terminal block as the drawings below indicate 2 When completed the wiring of the terminal block should reflect the phase you are wanting to convert the unit to 3 Ensure that the wires are tightened down 4 Wire numbers can be found on the individual wires If this is ...

Page 32: ... 011 86 35 Issued 06 26 2006 Revised N A SECTION 5 SERVICE PROCEDURES TEMPSTAR PHASE CONVERSION INSTRUCTIONS CONTINUED 26 7 8 6 5 Wash Heater Wiring Single Phase Connect wires 5 and 6 to L1 wires 7 and 8 to L2 6 7 8 5 Wash Heater Wiring Three Phase Connect wire 5 to L1 wires 6 and 7 to L2 and wire 8 to L3 5 6 7 8 L2 L1 Rinse Heater Wiring Single Phase Connect wires 5 and 6 to L1 wires 7 and 8 to L...

Page 33: ...tenance evolution on a unit under warranty you should contact a certified Jackson technician or Jackson Technical Service You can find a list of qualified service agencies in the back of you unit s installation manual Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 5 SERVICE PROCEDURES TEMPSTAR PHASE CONVERSION INSTRUCTIONS CONTINUED 27 TEMPSTAR 60Hz 1 PH...

Page 34: ... 2 7 16 Combination Wrench 3 Needlenose Pliers 4 Phillipshead Screwdriver 5 Flathead Screwdriver 6 Ratchet with 1 2 Socket TIME REQUIRED It is estimated that it will take 1 person sixty minutes to perform this task not including all of the items indicated in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempting this maintenance task Become familiar...

Page 35: ...the brass fitting by hand Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 5 SERVICE PROCEDURES RINSE REGULATINGTHERMOSTAT REPLACEMENT INSTRUCTIONS CONTINUED 29 Removing the imperial brass fitting Attaching the jumper wires Sliding imperial fitting onto new thermostat Putting the new thermostat in the well Pulling the thermostat probe and fitting from the ...

Page 36: ... orange and white jumper is to be connected to NORMALLY CLOSED Refer to your machine schematic if you have any questions regarding this 12 Once both wires are attached ensure that there is no excess hanging out where it could become pinched by any cover or such 13 Replace the heater nuts if removed and torque down as required per the technical manual Different models may have different torque spec...

Page 37: ... on Jackson dishmachines by unau thorized or unqualified personnel may void the warranty Before beginning this or any other maintenance evolution on a unit under warranty you should contact a certified Jackson technician or Jackson Technical Service You can find a list of qualified service agencies in the back of you unit s installation manual SPECIAL PARTS Thermostat Replacement Kit 06401 003 13 ...

Page 38: ...32 SECTION 6 PARTS SECTION ...

Page 39: ...RONT COVER 4 5 6 7 8 INNER CONTROL BOX LAYOUT 9 22 11 22 10 22 12 22 13 14 12 22 15 16 17 18 23 24 19 CONTROL BOX BOTTOM LAYOUT 21 22 20 The mounting screws for the control box front cover 10 32 X 1 2 Slotted Truss Head Screws may be ordered using Mfg No 05305 011 39 85 Bracket Side Mount Electrical Box 05700 041 65 68 Cover Dielectric Control Panel 05700 021 50 89 ...

Page 40: ...11 39 85 15 1 Wash Motor Contactor 05945 109 03 69 15 1 Wash Motor Contactor 05945 002 14 78 16 3 Screw 10 32 x 3 8 Panhead 05305 173 26 00 17 1 Overload 460 Volt Unit 05945 002 65 01 18 1 3 Pole Terminal Block 05940 011 48 27 19 1 Control Box Weldment 05700 041 47 55 20 1 Circuit Breaker 2 AMP 460 Volt Unit 05925 111 64 18 21 1 Transformer 460 440 Volt Unit 05950 111 65 93 21 1 Transformer 380 Vo...

Page 41: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 6 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY 35 21 20 1 2 3 4 5 6 7 9 8 10 11 12 13 14 19 18 17 16 15 ...

Page 42: ...ard 06680 200 08 21 17 1 Bracket Liquid Level Control Board 05700 002 13 22 18 2 Heater Contactor All Voltages Not used on Tempstar S 05945 109 01 69 18 2 Heater Contactor 415V 3PH 5 Wire Only 05945 002 64 96 19 1 Magnetic Reed Switch 05930 011 47 50 20 1 Normal Delime Switch 05930 301 21 18 21 1 Fuse Holder 05920 401 03 14 Other components not shown Cover Top Mount Control Box 05700 002 23 03 Dec...

Page 43: ...tar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 6 PARTS SECTION TOP MOUNTED CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER 37 7 6 1 2 3 4 5 9 8 10 11 12 13 14 19 18 17 16 15 ...

Page 44: ...eying Plug 05940 003 11 66 2 Connector 05940 003 11 65 16 1 Liquid Level Control Board 06680 200 08 21 17 1 Bracket Liquid Level Control Board 05700 002 13 22 18 2 Heater Contactor All Voltages Not used on Tempstar S 05945 109 01 69 18 2 Heater Contactor 415V 3PH 5 Wire Only 05945 002 64 96 19 1 Magnetic Reed Switch 05930 011 47 50 Other components not shown Cover Top Mount Control Box 05700 002 2...

Page 45: ...ed 06 26 2006 Revised N A SECTION 6 PARTS SECTION SDS SIDE MOUNTED CONTROL BOX ASSEMBLY 39 Cover Dielectric Control Panel 05700 021 50 89 Bracket Side Mount Electrical Box 05700 041 65 68 6 14 15 19 20 23 22 11 12 13 10 16 17 18 9 8 7 1 2 3 4 5 25 21 24 26 27 ...

Page 46: ... w Nylon Insert 05310 373 01 00 19 1 Control Box Weldment 05700 041 47 55 20 2 Relay Top Mount Control 05945 111 47 51 21 2 Contactor 220V 4 Pole 05945 109 01 69 22 1 Timer 60 HZ 05945 303 31 00 23 1 Liquid Level Control Board 06680 200 08 21 24 1 Contactor 220V 2 Pole 05945 109 03 69 24 1 Wash Motor Contactor 460 Volt Unit 05945 002 14 78 24 1 Overload 460 Volt Unit 05945 002 33 42 25 1 Transform...

Page 47: ... Tempstar Tempstar LT Tempstar NB 05700 041 94 39 1 1 Hood Weldment Tempstar SDS 05700 041 47 87 2 1 Left Front Hood Support 05700 021 33 18 3 1 Right Front Hood Support 05700 021 33 17 4 1 Double Door Guide Front Left 05700 021 33 20 5 1 Double Door Guide Front Right 05700 021 33 19 6 1 Guide Right Rear 05700 021 84 70 7 1 Guide Left Rear 05700 021 84 71 8 28 Screw 1 4 20 x 1 2 Long 05305 274 02 ...

Page 48: ...TY DESCRIPTION Mfg No 1 1 Hood Weldment Tempstar Tempstar LT Tempstar NB 05700 002 29 79 1 1 Hood Weldment Tempstar SDS 05700 002 36 91 2 2 Hood Support 05700 002 78 99 3 6 Bolt 1 4 20 x 1 2 Long 05305 274 21 00 4 6 Washer Flat SS 1 4 20 ID 05311 174 01 00 5 6 Locknut 1 4 20 with Nylon Insert Not Shown 05310 374 01 00 6 4 Block Spacer 05700 002 81 02 1 2 3 4 ...

Page 49: ...S Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 6 PARTS SECTION CANTILEVER ARM DOOR ASSEMBLIES 43 3 5 2 1 6 9 15 16 17 18 19 11 12 20 19 11 21 22 23 18 7 8 4 24 18 14 13 10 11 12 3d 3b 3f 3c 3a 3e ...

Page 50: ...2 Long S S 05305 274 23 00 11 4 Washer 1 4 S S 05311 174 01 00 12 4 Locknut 1 4 20 S S Hex with Nylon Insert Low Profile 05310 374 02 00 13 2 Sleeve Cantilever Arm 05700 000 85 69 14 2 Plug Cantilever Arm 05340 011 35 00 15 1 Magnet Reed Switch 05930 111 51 68 16 2 Locknut 8 32 S S Hex with Nylon Insert 05310 272 02 00 17 1 Door Right Side Complete Assembly 05700 002 30 88 17A 1 Right Door Weldmen...

Page 51: ... 10 11 2 3 4 7 8 13 14 11 15 5 9 3 16 6 32 31 30 22 23 21 24 25 27 28 37 34 36 35 26 33 1 29 17 16 18 19 20 Pump Support Bracket Complete Assembly 05700 002 00 46 Nut 1 4 20 Serrated Nut 05310 011 66 49 Bracket Motor Support Weldment 05700 002 68 31 Pump Support Adjustable Bracket 05700 002 20 41 Represents an item not shown ...

Page 52: ...embly 05700 002 00 46 20 1 Clamp Hose 5 5 8 to 6 04730 011 34 90 21 1 Connector 1 2 90B 05975 111 01 00 22 4 Nut 3 8 16 S S Hex 05310 276 01 00 23 4 Lockwasher 3 8 05311 276 01 00 24 1 See Page Entitled Wash Heaters Rinse Heaters N A See page 27 to order phase conversion kits for the heater 25 1 Probe High Water 06680 200 02 68 26 5 Locknut 6 32 with Nylon Insert 05310 373 03 00 27 4 Lockwasher 5 ...

Page 53: ...ASSEMBLY 47 12 10 11 2 3 4 7 8 13 14 11 15 5 9 3 16 6 22 23 21 24 25 27 28 24 26 1 29 17 16 18 19 20 Pump Support Bracket Complete Assembly 05700 002 00 46 Nut 1 4 20 Serrated Nut 05310 011 66 49 Bracket Motor Support Weldment 05700 002 68 31 Pump Support Adjustable Bracket 05700 002 20 41 Represents an item not shown ...

Page 54: ...002 91 55 1 Ball Stop Lift 05700 002 91 54 1 Shim Overflow Support 05700 002 96 48 14 1 Overflow Support Bracket 05700 001 27 55 15 1 O Ring 05330 400 05 00 16 2 Clamp Hose 1 5 16 to 2 1 4 04730 719 01 37 17 1 Discharge Hose 05700 011 88 24 18 1 Nipple 05700 021 34 84 19 1 Pump Support Bracket Assembly 05700 002 00 46 20 1 Clamp Hose 5 5 8 to 6 04730 011 34 90 21 1 Connector 1 2 90 Deg 05975 111 0...

Page 55: ...06 Revised N A SECTION 6 PARTS SECTION FRAME ASSEMBLY 49 Front Panel 05700 002 36 65 Bolt 1 4 20 x 1 2 05305 274 02 00 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 02 00 Bullet Foot 05340 108 01 03 Frame Weldment 05700 031 48 01 Flanged Bullet Foot 05340 002 34 86 ...

Page 56: ...4 1 Decal Warning Disconnect Power 09905 100 75 93 5 1 Booster Tank Cover Weldment 05700 001 29 30 6 6 Nut Hex 5 16 18 05310 275 01 00 7 4 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 8 4 Washer 1 4 ID S S Flat 05311 174 01 00 9 1 Thermostat Rinse 05930 510 03 79 1 Kit Rinse Thermostat Replacement Includes thermostat brass fitting 2 jumper wires instructions 06401 011 66 55 10 6 Washer 5 16 I ...

Page 57: ... 52 Steam Coil Weldment 05700 021 41 38 Stand D Steam Coil Support 05700 002 08 53 Stand B Steam Coil Support 05700 002 08 51 Adapter Steam Coil Nut 2 per assembly 05310 011 17 85 Washer Steam Coil 2 per assembly 05700 001 17 87 Gasket Steam Coil 4 per assembly 05700 001 17 86 Stand A Steam Coil Support 05700 002 08 50 Complete Steam Coil Assembly 05700 002 08 62 ...

Page 58: ...2 04730 911 02 34 Bushing Reducing 3 4 to 1 2 04730 911 02 34 Elbow 90B 3 4 NPT Black Iron 04730 011 87 37 Union 3 4 NPT Black Iron 2 per assembly 04730 912 01 01 3 4 NPT Black Iron Pipe 05700 002 20 83 Gate Valve 3 4 NPT 04820 100 19 00 Bracket Steam Plumbing Support 05700 002 20 83 Y Strainer 3 4 NPT Black Iron 04730 217 01 32 Solenoid Valve Steam Plumbing 220V 04820 002 01 32 Nipple Close 3 4 N...

Page 59: ...19 87 Tempstar LT 230 50 3 06105 002 19 87 Tempstar LT 230 60 1 06105 002 69 78 Tempstar LT 230 60 3 06105 002 69 78 Tempstar LT 380 50 3 06105 002 41 24 Tempstar LT 415 50 3 06105 002 41 24 Tempstar LT 440 50 3 06105 002 41 24 Tempstar LT 460 60 3 06105 121 64 21 Tempstar SDS 208 50 1 06105 002 19 87 Tempstar SDS 208 50 3 06105 002 19 87 Tempstar SDS 208 60 1 06105 002 69 78 Tempstar SDS 208 60 3...

Page 60: ...0 011 95 49 Case O Ring 60HZ 05330 002 81 83 Seal Plate 60HZ 05700 002 81 87 Gasket 50HZ 05330 002 41 48 Case Capscrew 60HZ 05305 002 81 88 Pump Casing 60HZ 05700 002 85 01 Motor Only 60HZ 06105 002 79 61 Motor Only 50HZ 06105 002 85 36 Complete Pump Motor Assembly 60HZ 06105 002 69 78 Pump Only Assembly 60HZ Area indicated within box Casing is included 05700 002 79 51 Complete Pump Motor Assembly...

Page 61: ...8 60 3 04540 121 47 39 Tempstar LT 230 50 1 04540 121 47 39 Tempstar LT 230 50 3 04540 121 47 39 Tempstar LT 230 60 1 04540 121 47 39 Tempstar LT 230 60 3 04540 121 47 39 Tempstar LT 380 50 3 04540 002 44 31 Tempstar LT 440 50 3 04540 121 65 99 Tempstar LT 460 60 3 04540 121 65 99 Tempstar NB 208 50 1 04540 121 47 39 Tempstar NB 208 50 3 04540 121 47 39 Tempstar NB 208 60 1 04540 121 47 39 Tempsta...

Page 62: ...SEMBLY 56 TEMPSTAR INCOMING PLUMBING TEMPSTAR TEMPSTAR SDS OUTLET PLUMBING 15 4 9 10 16 1 7 3 2 6 5 4 4 8 9 10 11 10 14 13 17 13 9 18 12 12 10 Tube Length Chart Item Length Inches 11 3 4 x 36 1 4 Long 14 3 4 x 3 3 4 Long 16 3 4 x 30 3 4 Long 18 3 4 x 2 7 8 Long Lower Outlet Plumbing Assembly 5700 003 20 36 Upper Outlet Plumbing Assembly 5700 003 20 37 ...

Page 63: ... 10 01 14 1 Tube Copper See Chart 15 1 Vacuum Breaker 3 4 NPT 04820 002 53 77 16 1 Tube Copper See Chart 17 1 Elbow 3 4 NPT 90B Brass 04730 206 13 00 18 1 Tube Copper See Chart When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely effect the performance of the Tempstar dishmachine It...

Page 64: ...Brass Street 3 4 NPT 04730 206 04 34 3 1 Nipple Brass 3 4 NPT x 3 Long 04730 011 38 29 4 1 Union Brass 3 4 NPT 04730 212 05 00 5 3 Nipple Close Brass 3 4 NPT 04730 207 34 00 6 1 Valve Solenoid 3 4 NPT 04810 100 03 18 7 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 211 04 00 8 1 Pressure Gauge 0 100 PSI 06685 111 59 66 9 1 Valve Ball Bronze 1 4 NPT 04810 011 72 67 10 1 Water Pressure Regulator 3 4 ...

Page 65: ...5 1 Regulator Pressure 06685 111 48 54 6 1 Gauge Pressure 0 100 PSI 1 8 06685 011 48 32 7 1 Reducer 1 4 Male x 3 8 Female Brass 04730 011 59 40 8 1 Fitting 3 8 Y Branch 04730 111 58 21 9 1 Valve Solenoid 3 4 NPT 04810 100 03 18 10 2 Nipple Close 3 4 NPT 04730 207 34 00 11 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 211 04 00 12 1 Water Pressure Regulator 3 4 NPT 06685 011 58 22 1 2 3 4 6 5 7 8 9...

Page 66: ...1 003 07 40 O Ring 06401 003 07 42 Diaphragm Retainer Diaphragm 06401 003 07 42 Screen Retainer Mesh Screen Valve Body Complete 110 Volt Solenoid Valve Assembly 04810 100 53 00 Coil Housing only 06401 003 07 43 Complete 240 Volt Solenoid Valve Assembly 04810 100 03 18 Coil Housing only 06401 003 07 44 Complete Vacuum Breaker Assembly 04820 002 53 77 Components of Repair Kit 06401 003 06 24 Cap Scr...

Page 67: ... ASSEMBLIES 13 18 20 11 12 15 14 2 3 4 5 7 16 8 6 10 5 9 7 1 DETAIL B WASH ARMS MANIFOLD DETAIL A FINAL RINSE ARMS MANIFOLD 10 10 10 10 5 17 17 16 2 3 19 5 9 17 9 17 1 Rinse Injector Weldment 1 per machine 05700 021 47 65 Rinse Injector Gasket 2 per machine 05330 111 42 81 Plug 1 8 NPT Brass 3 per Rinse Injector 04730 209 07 37 61 ...

Page 68: ...S S Hex with Nylon Insert 05310 374 01 00 11 2 Clip Retaining Rinse Head Bushing 05340 112 01 11 12 4 Rinse Arm Washer 05330 011 42 10 13 2 Bushing Rinse Head 05700 021 33 84 14 2 Rinse Arm 05700 031 49 58 15 4 Plug Rinse Arm 04730 609 04 00 16 1 Lower Wash Manifold 05700 031 46 00 17 2 Bearing Assembly 05700 021 35 97 17a 1 Hub Nut 05700 011 35 94 17b 1 Hub Bushing 05700 011 35 96 17c 1 Hub Spind...

Page 69: ...sed N A SECTION 6 PARTS SECTION TEMPSTAR SDS DISPENSER ASSEMBLY 63 1 2 3 4 5 6 7 8 1 See section entitled Cam Holder Assembly 9 10 11 See section entitled Dispenser Plumbing Assembly 13 12 See section entitled Feeder Pump 14 15 16 See section entitled Lower Dispenser Assembly ...

Page 70: ...1 Detergent Screen 05335 011 48 65 10 1 Detergent Spray Nozzle 04730 011 50 04 11 1 Detergent Flush Pipe 05700 011 51 52 12 1 Decal Detergent Additive 09905 011 59 79 13 3 Light Red 05945 011 48 96 14 1 Motor Feeder Pump 06105 111 51 02 15 1 Dispenser Molding 09515 031 48 62 16 1 Sonalert 05945 011 48 97 ITEM QTY DESCRIPTION Mfg No 17 2 Locknut 4 40 05310 279 06 00 18 1 Lockwasher 4 40 05311 011 5...

Page 71: ...NSER ASSEMBLY CONTINUED 65 26 27 28 29 FEEDER PUMP 30 31 32 33 34 35 36 37 38 37 38 DISPENSER PLUMBING ASSEMBLY ITEM QTY DESCRIPTION Mfg No 26 1 Plate Solenoid Valve Mounting 05700 031 58 16 27 1 Plate Pump Mounting 05700 011 57 88 28 1 Peristaltic Pump 04320 111 51 03 29 2 Ferrule Nut Chemical Tube Connector 04730 609 16 00 ...

Page 72: ...ckup Tube 05700 011 50 14 49 1 Ferrule Nut Chemical Tube Connector 04730 609 16 00 50 1 Panel Dispenser Sliding Cover 05700 011 51 19 51 1 Fitting Liquid Tight 05975 011 49 03 52 1 Elbow 1 4 NPT x 3 8 Compression 04730 111 59 34 53 1 Insert 3 8 Tubing P P 04730 111 59 35 39 40 41 42 43 44 45 47 46 49 48 50 51 53 52 LOWER DISPENSER ASSEMBLY ITEM QTY DESCRIPTION Mfg No 30 2 1 4 NPT Vacuum Breaker 04...

Page 73: ...4 56 1 Thermal Box Bottom Weldment 05700 021 50 65 57 1 Foam 1 Thick 05640 011 49 07 58 3 Screw 10 32 x 3 8 Phillips Pan Head 05305 173 26 00 59 3 Lockwasher 10 Internal Tooth 05311 273 03 00 60 1 Valve Check 04820 111 51 14 61 1 Fitting Outlet Elbow 04820 111 51 18 62 1 Nut P P For 1 8 Tubing 04730 011 59 45 Other components not shown Sensor Detergent 06680 011 49 83 Kit Detergent Sensor Mounting...

Page 74: ...N Mfg No Pipe Clamp found on the side of the machine 05700 000 35 05 Solenoid Electrical Interlock Option 04810 100 61 33 Relay 05945 111 47 51 Exhaust Fan Control Delay Timer 05945 011 65 44 Exhaust Fan Control 2 Din Rail 05700 002 36 09 Exhaust Fan Control Terminal Board 05940 011 84 41 415 440 460V Transformer 05950 111 65 93 380V Transformer 05950 111 64 17 2 Amp Circuit Breaker 05925 111 64 1...

Page 75: ...dge of the hood 6 Holes in false panel willl ine up with rack assembly holes 7 Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track in an L shape for a corner opera tion Bottom of side panel Insert this side first False panel positioned in unit Rack rail removed reposi tioned for a corner operation Left Front False Panel Weldment 05700 002 75 52 Ri...

Page 76: ...e Door Edge 05700 111 33 59 13 2 O Ring Wash Manifold 05330 111 35 15 14 1 Relay Control 240V 50 60Hz 05945 111 47 51 15 1 Seal Mechanical Pump S S Pumps 05330 002 34 22 16 1 O Ring Wash Pump Gasket 05330 002 81 83 17 2 Switch Door Magnetic Reed 05930 111 51 69 18 1 Switch Delime DPDT Toggle 05930 301 21 18 19 1 Switch Power SPST Rocker 05930 301 46 00 20 1 Switch Power Push Button 05930 002 29 13...

Page 77: ...d Compression Fitting as required Attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks Thermostat 05930 003 13 65 Solenoid Valve 04810 100 09 18 To Cold Water Supply Nipple Close 1 2 NPT Not Shown 04730 207 15 00 Valve Check 1 2 Not Shown 04820 002 55 77 Lid Drain Quench 05700 002 67 16 Box Drain Quench 05700 002 69 96 Reducer 1 1 2 to 1 2 04730 002 ...

Page 78: ...72 SECTION 7 ELECTRICAL SCHEMATICS ...

Page 79: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR SIDE MOUNT 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 73 ...

Page 80: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR SIDE MOUNT 380 VOLT 50 HERTZ THREE PHASE 74 ...

Page 81: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR SIDE MOUNT 440 460 VOLT 50 60 HERTZ THREE PHASE 75 09905 031 66 00 ...

Page 82: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 76 ...

Page 83: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT UNIVERSAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 77 ...

Page 84: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT 380 440 460 VOLT 50 60 HERTZ THREE PHASE 78 ...

Page 85: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT UNIVERSAL TIMER 380 440 460 VOLT 50 60 HERTZ THREE PHASE 79 ...

Page 86: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR TOP MOUNT 415 VOLT 50 60 HERTZ THREE PHASE 5 WIRE 80 ...

Page 87: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB SIDE MOUNT 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 81 ...

Page 88: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB SIDE MOUNT 380 440 460 VOLT 50 60 HERTZ THREE PHASE 82 ...

Page 89: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB TOP MOUNT 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 83 ...

Page 90: ...tar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB TOP MOUNT UNIVERSAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 84 ...

Page 91: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB TOP MOUNT 380 415 440 460 VOLT 50 60 HERTZ THREE PHASE 85 ...

Page 92: ...tar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR LT TEMPSTAR NB TOP MOUNT UNIVERSAL TIMER 380 415 440 460 VOLT 50 60 HERTZ THREE PHASE 86 ...

Page 93: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR S TOP MOUNT 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 87 ...

Page 94: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR S TOP MOUNT UNIVERSAL TIMER 208 230 VOLT 50 60 HERTZ SINGLE THREE PHASE 88 ...

Page 95: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR SDS 208 230 VOLT 60 HERTZ SINGLE THREE PHASE 89 ...

Page 96: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR SDS 380 440 460 VOLT 50 60 HERTZ THREE PHASE 90 ...

Page 97: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR SDS 380 415 VOLT 50 HERTZ THREE PHASE 5 WIRE 91 ...

Page 98: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS TEMPSTAR SDS DISPENSER SCHEMATIC 92 09905 011 48 52 ...

Page 99: ...Tempstar LT NB S SDS Technical Manual 7610 011 86 35 Issued 06 26 2006 Revised N A SECTION 7 ELECTRICAL SCHEMATICS 93 ...

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