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Enerzone Solution 2.9, Manual

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Enerzone Solution 2.9 Manual Download Page 24

23 

 

 

FIGURE 3.2.2 (B) Factory Built Thimble 

 

 

 

FIGURE 3.2.2 (C) Brick Thimble 

Summary of Contents for Solution 2.9

Page 1: ...international com www enerzone intl com Verified and tested following ULC S627 and UL 1482 Standards by an accredited laboratory READ AND KEEP THIS MANUAL FOR REFERENCE This manual is available for free download on the manufacturer s web site It is a copyrighted document Resale is strictly prohibited The manufacturer may update this manual from time to time and cannot be responsible for problems i...

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Page 3: ... manual before you install and use your new stove If this stove is not properly installed a house fire may result To reduce the risk of fire follow the installation instructions Failure to follow instructions may result in property damage bodily injury or even death Consult your municipal building department or fire officials about restrictions and installation requirements in your area and the ne...

Page 4: ...9 3 2 2 Typical installation through an existing masonry chimney 22 3 3 CHIMNEY CONNECTOR 24 3 4 DRAFT 26 3 5 FRESH AIR INTAKE KIT 26 3 6 THE ADVANTAGE OF INSTALLING A BLOWER 27 4 OPERATION 28 4 1 SAFETY INFORMATION 29 4 2 FUEL 30 4 2 1 The use of manufactured logs 31 4 2 2 Simple Wood Moisture Test 32 4 3 NOTES ABOUT FIRST FIRING 32 4 4 LIGHTING A FIRE 32 4 5 MAINTAINING THE FIRE 33 4 6 BLOWER OP...

Page 5: ...load of seasoned cordwood inserted inside the firebox The EPA output on the other hand is what has been obtained during emissions testing The EPA test procedure requires that a special type of wood be used and positioned inside the firebox in a manner that does not represent the way the firebox volume would normally be utilized using seasoned cordwood The EPA test load is typically much smaller He...

Page 6: ...5 ...

Page 7: ...6 622mm ...

Page 8: ...fficials or other authorities having jurisdiction should be contacted to determine what restrictions and installation requirements might apply locally 2 1 GENERAL INSTALLATION CAUTION MIXING OF APPLIANCE OR FLUE SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS WHERE SUCH ACTION IS CONSIDERED THE MANUFACTURER SHOULD...

Page 9: ...supports Dispose of the two steel supports They are no longer required Note Parts may vary slightly from one model to another but the assembly procedure remains the same 2 A Fix the pedestal base using the 4 bolts and washers removed in the previous step 2 B Fix the 2 legs supports using the 4 bolts and washers removed in the previous step Table 2 1 1 Pedestal or leg kit assembly ...

Page 10: ...top and bottom of each panel 3 Screw the side panels and heat shield deflector back into place Table 2 1 2 Installation of the decorative u shaped inserts 2 1 3 Door overlay installation In order to complete the assembly of your freestanding Enerzone wood stove you need to install the door overlay See table 2 1 3 below for installation instructions 1 Position the overlay on the door frame and fix ...

Page 11: ... STOVE It is very important to position the wood stove in an area that will favour the most efficient heat distribution throughout the house The stove should therefore be installed in the room where the most time is spent and in the most spacious room possible Recall that wood stoves produce radiating heat the heat we feel when we are close to a wood stove A wood stove also functions by convection...

Page 12: ...84 213 cm 84 213 cm If the above clearances are met then the distances measured from the flue outlet will be DISTANCES FROM PIPE CONNECTOR TO THE COMBUSTIBLE MATERIALS CANADA USA D 18 457 mm 14 356 mm E 23 584 mm 23 584 mm F 18 457 mm 17 432 mm DISTANCES FROM PIPE CONNECTOR TO THE COMBUSTIBLE MATERIALS CANADA USA D 10 254 mm 10 254 mm E 21 533 mm 21 533 mm F 17 432 mm 17 432 mm The pipe distances ...

Page 13: ...12 FIGURE 2 3 Clearances to combustible materials and floor protection ...

Page 14: ... USA only 8 203 mm M 8 203 mm N A Canada only N N A USA only Note 2 Steel with a minimum thickness of 0 015 0 38 mm or ceramic tiles sealed together with grout No protection is required if the unit is installed on a non combustible floor ex concrete Note 1 The floor protection at the back of the stove is limited to the stove s required clearance if such clearance is smaller than 8 inches 203 mm No...

Page 15: ...sed in shield construction must not ignite or lose adhesive qualities at temperatures likely to be encountered Mounting hardware which extends from the shield surface into combustibles may be used only at the edges of the shield Mounting hardware must allow full vertical ventilation A Minimum clearance between the appliance top and an unshielded combustible ceiling 1283 mm 50 1 2 po B Shield exten...

Page 16: ...15 Clearances for shield construction ...

Page 17: ...ombustible board spaced out at least 25 mm 1 in by non combustible spacers 50 18 in 33 24 in Ceramic tiles or equivalent non combustible material on non combustible board with a minimum of 24 gauge 0 61 mm sheet metal backing spaced out at least 25 mm 1 in by non combustible spacers 67 12 in 50 24 in Brick spaced out at least 25 mm 1 in by non combustible spacers 50 18 in N A N A Brick with a mini...

Page 18: ... concentric pipes with insulation between the first and second pipes and air between the second and third pipes A single wall connector is a single pipe A double wall connector has two concentric pipes no insulation and is an air cooled connector 3 2 CHIMNEY CAUTION DO NOT fill any framed space around the factory built chimney with insulation or any other material Insulation placed in this area co...

Page 19: ... create a proper draft effect Note that it is the chimney which creates the draft effect not your stove Your stove s performance is therefore directly dependent on an adequate draft from your chimney The following recommendations may be useful for the installation of your chimney Do not connect your stove to a chimney serving another appliance The chimney must rise above the roof at least 3 0 9 mm...

Page 20: ... screen at the extremity of the chimney requires regular inspection in order to ensure that it is not obstructed thus blocking the draft It should be cleaned when necessary FIGURE 3 2 Minimum Height of the Chimney 3 2 1 Step by step installation of your factory built chimney The way to install your chimney may vary from one chimney manufacturer to another For installation instructions we advise yo...

Page 21: ...equired Chimney Suitable lengths of chimney enough to go up to your roof An adjustable wall support A wall thimble An adequate number of wall bands one for every 8 feet of chimney excluding the roof portion A stove pipe adapter One insulated tee plug A roof flashing kit if necessary A chimney cap Roof guys if required Stove pipe An adequate number of stove pipe sections A 90o elbow FIGURE 3 2 1 A ...

Page 22: ...ling level For this type of installation the following items are normally required Chimney An adequate number of chimney sections enough to go up to your roof A ceiling support kit with stove pipe adapter An attic insulation shield A roof flashing kit A chimney cap Roof guys if necessary Stove pipe Suitable lengths of stove pipe FIGURE 3 2 1 B Typical Installation Through the Ceiling ...

Page 23: ...y built thimble on construct your own brick thimble If you are using a masonry chimney it is important that it be built in compliance with the specifications of the Building Code in your region It must normally be lined with fire clay bricks metal or clay tiles sealed together with fire cement Round flues are the most efficient FIGURE 3 2 2 A Typical Installation Through an Existing Masonry Chimne...

Page 24: ...23 FIGURE 3 2 2 B Factory Built Thimble FIGURE 3 2 2 C Brick Thimble ...

Page 25: ...per foot with the upper end of the section toward the chimney See Figure 3 3 Detail B To insure a good draft the total horizontal length of the connector should never exceed 8 to 10 2 4 to 3 04 m In the case of a vertical installation the total length of the connector can be much longer and connected without problems to the chimney at the ceiling level There should never be more than two 90 degree...

Page 26: ...etween the stove and chimney See figure 3 4 A The use of two 45 degree elbows See figure 3 4 C is often preferable to a single 90 degree elbow See figure 3 4 B because less turbulence is created in the exhaust flow and they result in less horizontal run A B C FIGURE 3 4 The use of elbows ...

Page 27: ... room where the stove is located or nearby The fresh air intake kit OA10500 is only available with the pedestal option The following are signs that a fresh air intake kit may be required Your stove does not draw steadily smoke rollouts occur wood burns poorly or back draft occurs whether or not there is combustion present Existing fuel fired equipment in the house such as fireplaces or other heati...

Page 28: ...distribute into a room the heat trapped at the back of your stove By forcing hot air toward the front the blower enables you to extend the radiation and convection power of your stove You can purchase this option through your Enerzone dealer Make sure to specify the correct part number AC01000 Installation instructions are supplied with the blower ...

Page 29: ... WITHIN HEATER INSTALLATION CLEARANCES OPEN AIR CONTROL AND DAMPER WHEN FITTED BEFORE OPENING FIRING DOOR THIS STOVE IS NOT DESIGNED TO BE USED WITH THE DOOR OPEN THE DOOR MAY BE OPEN ONLY DURING LIGHTING PROCEDURES NEVER LEAVE THE STOVE UNATTENDED WHEN THE DOOR IS OPEN HOT WHILE IN OPERATION KEEP CHILDREN CLOTHING AND FURNITURE AWAY CONTACT MAY CAUSE SKIN BURNS WEAR GLOVES TO OPERATE YOUR STOVE C...

Page 30: ... or a back draft of flame or smoke into the room Never use gasoline type lantern fuel kerosene solvents charcoal lighter fluid or inflammable liquids to start or refresh a fire in the stove Keep all such liquids well away from the stove while it is in use All stove surfaces become very hot during the operation Care is needed especially with children to avoid contact with those surfaces Do not elev...

Page 31: ... in the unit Highly flammable items such as trash may ignite creosote in the chimney flue resulting in a chimney fire Never burn salt wood beach wood chemically treated wood or wood removed from salt water since the deposits left will deteriorate the firebox Damage caused by chemicals or salt is not covered under warranty Seasoned cord wood is recommended Wood should be air dried in a covered and ...

Page 32: ...y Logs containing chemical additives burn a lot hotter and were designed for decorative fireplaces Decorative fireplaces generally have larger cooler and less air tight fireboxes Your Enerzone stove on the other hand has a smaller completely sealed firebox which attains much higher temperatures It is therefore not designed to support excessive heat caused by the addition of chemicals in manufactur...

Page 33: ...ires Never start your stove outside 4 4 LIGHTING A FIRE 1 Place enough crumpled newspaper balls or other paper into the stove to cover the bottom of the firebox 2 Place small and dry kindling on the crumpled paper 3 Place larger and dry kindling on top of the small kindling 4 Open the air intake control fully see table 4 4 5 Light a fire at the bottom of the crumpled paper and close the door If th...

Page 34: ...der to do so open the air control to its maximum for approximately 15 seconds prior to opening the stove door Then proceed by opening the door very slowly Open it by 2 to 4 52 to 104 mm for 10 to 15 seconds before opening it completely This procedure will increase the draft and thus eliminate the smoke which is stagnant in a state of slow combustion in the stove Then bring the red embers to the fr...

Page 35: ...w air to flow under the wood for a more efficient burn In order to achieve an optimum efficiency from the Solution 2 9 we suggest that you operate it with the air control completely closed Make sure that you have a good fire going and an adequate ember bed before you completely close the air control Also use a chimney thermometer if necessary Closing the air control too soon will lower combustion ...

Page 36: ...mp wood and or when burning slow fires In general if the glass is not staying clean then the unit is being under fired Dirty glass may be self cleaned by burning a hot fire i e dry wood and opened draft controls for a couple of hours Good burning techniques will result in clean glass Hand clean the glass only when the fire is out and the stove is cold A light film can usually be cleaned with paper...

Page 37: ...R CAUTION ASHES CAN START FIRES EVEN AFTER SEVERAL DAYS OF INACTIVITY NEVER DISPOSE OF ASHES IN A COMBUSTIBLE CONTAINER REMOVE ASHES WHEN THE STOVE AND ASHES ARE COLD Whenever the ashes get 3 4 76 102 mm deep in the firebox they should be emptied into the ash drawer using the following instructions Make sure the fire is out and the stove is cold Lift the ash dump plug in the center of the firebox ...

Page 38: ...o prevent chimney fires When wood especially green wood is burned without adequate heat or air supply it produces tar and other organic vapours smoke which combine with expelled moisture to form creosote The creosote vapours condense in the relatively cool chimney of a slow burning fire As a result creosote residues accumulate on the chimney When ignited this creosote makes an extremely hot fire w...

Page 39: ...ace if they are broken or damaged See figure 6 6 2 B for the firebrick layout FRONT BAFFLE SUPPORT TUBES CERAMIC WOOL VERMICULITE BAFFLE WOOL WEIGHT Figure 5 6 2 A Baffle installation 7 7 1 1 4 X 4 X 9 1 1 4 X 4 X 8 6 2 4 6 6 6 7 1 6 6 6 7 4 5 8 7 7 7 6 1 1 4 X 3 X 9 1 1 4 X 3 X 8 1 1 4 X 4 X 4 1 1 4 X 1 1 2 X 4 1 1 4 X 2 1 2 X 4 7 7 7 7 1 3 7 7 3 3 4 5 2 VERMICULITE BAFFLE 8 Figure 5 6 2 B Firebr...

Page 40: ... Reassemble in reverse order using a new cotter pin The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer 5 Note that any tube can be replaced without disturbing the baffle Important Notes Figure 5 7 Secondary air tube replacement The air tubes are identified for placement as follows Model Type of tube Solution 2 9 All tubes 65 holes of 7 64 1 2 ...

Page 41: ...The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of any warranted but defective parts The manufacturer shall in no event be responsible for any uncommon indirect consequential damages of any nature which are in excess of the original purchase price of the product A one time replacement limit applies to all parts b...

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