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Publication No: EN-ODY-TM-0002 - February 2015

www.odysseybattery.com

2

ODYSSEY

®

 Battery Technical Manual – Eighth Edition

    TABLE OF CONTENTS

Introduction

 

3

Why use ODYSSEY

®

 batteries?

 

3

Extended discharge characteristics

 

4

Performance data tables

 

4

Cycle Life and Depth of Discharge (DOD)  

11

Float Life

 

11

ODYSSEY

®

 battery storage and deep discharge recovery

 

11

 

(A) 

How do I know the state of charge (SOC) of the battery? 

11

 

(B) 

How long can the battery be stored? 

12

 

(C) 

Can the battery recover from abusive storage conditions? 

12

 

(1)  German DIN standard test for overdischarge recovery 

12

 

(2)  High temperature discharged storage test 

12

Parasitic loads

 

13

Shock, impact and vibration testing

 

13

 

(A) 

Caterpillar™ 100-hour vibration test 

13

 

(B) 

Shock and vibration test per IEC 61373, Sections 8-10 

13

Charging ODYSSEY

®

 batteries

 

13

 

(A)  

Selecting the right charger for your battery 

14

 

(B)  

Selecting battery type on your charger 

15

Rapid charging of ODYSSEY

®

 batteries

 

15

Load test procedure 

16

ODYSSEY

®

 batteries in no-idle applications 

16

Parallel connections 

17

Ventilation 

17

Concluding remarks

 

17

Frequently asked SLI battery questions

 

18

Preface to the Eighth Edition

As with previous manuals, this latest 

edition of the ODYSSEY

®

 Battery 

technical manual includes detailed 

performance data for the complete 

line of ODYSSEY

®

 batteries. Updated 

test data will help ensure selection 

of the correct battery for every 

application.

In addition, this manual includes 

an expanded section on charging 

requirements for ODYSSEY batteries. 

This includes detailed information 

about the three-step charge profile 

that will restore a fully discharged 

battery to optimum power in about  

6 to 8 hours. 

You may notice that we’ve updated 

the look of ODYSSEY batteries  

to differentiate this premium line  

in the marketplace. You’ll be  

pleased to know that beneath  

the surface is the same industry-

leading technology, including Thin 

Plate Pure Lead (TPPL) construction, 

that has made ODYSSEY batteries 

the choice of knowledgeable 

automotive technicians and 

consumers nationwide.

Summary of Contents for ODYSSEY EXTREME 25-PC1400

Page 1: ...Technical Manual EIGHTH EDITION Publication No EN ODY TM 0002 February 2015 www odysseybattery com ...

Page 2: ...rging of ODYSSEY batteries 15 Load test procedure 16 ODYSSEY batteries in no idle applications 16 Parallel connections 17 Ventilation 17 Concluding remarks 17 Frequently asked SLI battery questions 18 Preface to the Eighth Edition As with previous manuals this latest edition of the ODYSSEY Battery technical manual includes detailed performance data for the complete line of ODYSSEY batteries Update...

Page 3: ...en longer Deep discharge recovery The ease with which an ODYSSEY battery can recover from a deep discharge is extraordinary A later section on storage and recharge criteria discusses test data on this important topic Superior cranking and fast charge capability The cranking power of ODYSSEY batteries is superior to that of equally sized conventional batteries even when the temperature is as low as...

Page 4: ...g Wh kg 2 min 1320 127 1 4 2 44 0 612 2 20 4 231 6 7 7 5 min 768 70 7 5 9 64 0 356 2 29 7 134 7 11 2 10 min 485 43 6 7 3 80 9 225 1 37 5 85 2 14 2 15 min 365 32 4 8 1 91 4 169 5 42 4 64 1 16 0 20 min 297 26 1 8 7 99 0 137 8 45 9 52 1 17 4 30 min 220 19 1 9 6 109 8 101 9 50 9 38 5 19 3 45 min 161 13 8 10 4 120 6 74 6 55 9 28 2 21 2 1 hr 128 10 9 10 9 127 8 59 3 59 3 22 4 22 4 2 hr 73 6 1 12 2 145 2...

Page 5: ... 3 18 1 20 min 316 27 7 9 10 104 4 120 6 39 8 58 6 19 3 30 min 230 20 0 10 0 115 2 87 9 43 9 42 7 21 3 45 min 165 14 2 10 7 123 8 62 9 47 2 30 6 22 9 1 hr 129 11 0 11 0 129 0 49 2 49 2 23 9 23 9 2 hr 70 5 9 11 8 140 4 26 8 53 5 13 0 26 0 3 hr 49 4 1 12 3 145 4 18 5 55 5 9 0 26 9 4 hr 37 3 1 12 4 149 3 14 2 56 9 6 9 27 6 5 hr 31 2 5 12 5 152 4 11 6 58 1 5 6 28 2 8 hr 19 1 7 13 6 159 4 7 6 60 8 3 7 ...

Page 6: ... 6 13 9 20 min 318 29 6 9 8 104 9 128 7 42 5 45 4 15 0 30 min 236 21 6 10 8 118 2 95 7 47 8 33 8 16 9 45 min 173 15 6 11 7 130 1 70 2 52 6 24 8 18 6 1 hr 138 12 3 12 3 138 0 55 8 55 8 19 7 19 7 2 hr 79 6 9 13 8 157 2 31 8 63 6 11 2 22 5 3 hr 56 4 8 14 4 166 5 22 5 67 4 7 9 23 8 4 hr 43 3 7 14 8 172 8 17 5 69 9 6 2 24 7 5 hr 35 3 0 15 0 177 0 14 3 71 6 5 1 25 3 8 hr 23 2 0 16 0 187 2 9 5 75 8 3 3 2...

Page 7: ...43 9 59 0 14 7 20 min 840 77 5 25 6 277 2 143 8 47 5 48 3 15 9 30 min 624 56 6 28 3 312 0 106 8 53 4 35 9 17 9 45 min 458 40 8 30 6 343 4 78 4 58 8 26 3 19 7 1 hr 364 32 1 32 1 363 6 62 3 62 3 20 9 20 9 2 hr 203 17 7 35 4 406 8 34 8 69 7 11 7 23 4 3 hr 143 12 3 36 9 428 4 24 5 73 4 8 2 24 6 4 hr 110 9 5 38 0 441 6 18 9 75 6 6 3 25 4 5 hr 91 7 7 38 5 453 0 15 5 77 6 5 2 26 0 8 hr 59 5 0 40 0 475 2 ...

Page 8: ... 61 4 20 4 30 min 1023 88 6 44 3 511 5 111 0 55 5 45 1 22 5 45 min 739 63 3 47 4 554 5 80 2 60 2 32 6 24 4 1 hr 583 49 4 49 4 582 5 63 2 63 2 25 7 25 7 2 hr 321 26 8 53 6 641 2 34 8 69 6 14 1 28 2 3 hr 224 18 6 55 7 671 0 24 3 72 8 9 9 29 6 4 hr 173 14 3 57 2 690 5 18 7 74 9 7 6 30 4 5 hr 141 11 7 58 4 705 4 15 3 76 5 6 2 31 1 8 hr 92 7 6 61 0 736 6 10 0 79 9 4 1 32 4 10 hr 75 6 2 62 5 751 9 8 2 8...

Page 9: ... 433 5 177 2 44 3 62 8 15 7 20 min 1490 132 6 43 7 467 3 144 7 47 7 51 3 16 9 30 min 1091 96 0 48 0 522 0 106 7 53 3 37 8 18 9 45 min 786 68 6 51 4 567 0 77 2 57 9 27 4 20 5 1 hr 615 53 6 53 6 594 6 60 8 60 8 21 5 21 5 2 hr 333 28 9 57 8 648 0 33 1 66 2 11 7 23 5 3 hr 229 19 9 59 6 671 4 22 9 68 6 8 1 24 3 4 hr 175 15 2 61 0 684 0 17 5 69 9 6 2 24 8 5 hr 142 12 4 61 8 693 0 14 2 70 8 5 0 25 1 8 hr...

Page 10: ... 5 min 4422 491 2 40 9 368 5 199 6 16 6 73 7 6 1 10 min 4422 454 7 75 8 737 0 199 6 33 3 73 7 12 3 15 min 3984 373 3 93 3 996 0 179 8 44 9 66 4 16 6 20 min 3384 312 7 104 2 1128 0 152 7 50 9 56 4 18 8 30 min 2610 238 3 119 2 1305 0 117 8 58 9 43 5 21 8 45 min 1968 177 8 133 4 1476 0 88 8 66 6 32 8 24 6 1 hr 1590 143 1 143 1 1590 0 71 8 71 8 26 5 26 5 2 hr 936 82 2 164 4 1872 0 42 2 84 5 15 6 31 2 ...

Page 11: ...re good examples of batteries in float applications In each of these applications the battery is discharged only if the main utility power is lost otherwise the battery remains on continuous trickle charge also called float charge Since ODYSSEY batteries are dual purpose by design they offer a long life battery option in float applications At room temperature 25 C these batteries have a design lif...

Page 12: ...esults prove that ODYSSEY batteries can recover from deep discharge conditions Reinforcing this conclusion is the next test which is even harsher than the DIN standard test because in this test the battery was stored in a discharged state at a temperature of 50 C 2 High temperature discharged storage test Two PC1200 samples were discharged in this test at the 1 hour rate to 9V per module and then ...

Page 13: ...ons 8 through 10 Section 8 calls for a functional random vibration test Section 9 requires a long life random vibration test and Section 10 is for a shock test Table 2 in the next column summarizes the test results Table 2 Shock and vibration test results per IEC 61373 CHARGING ODYSSEY BATTERIES Charging is a key factor in the proper use of a rechargeable battery Inadequate or improper charging is...

Page 14: ...s In this particular test a capacity of 11 5Ah corresponds to 100 capacity and 9 2Ah is 80 of rated capacity and the battery is considered to have reached end of life at that point The message to be taken from this graph is clear in deep cycling applications it is important to have the charge voltage set at 14 4 15 0V A nominal setting of 14 7V is a good choice as shown by the test results A Selec...

Page 15: ...mbient battery temperatures ranging from 40 C to 80 C The compensation coefficient is approximately 24mV per 12V battery per C variation from 25 C Since the charge voltage and ambient battery temperature are inversely related the voltage must be reduced as the temperature rises conversely the charge voltage must be increased when the temperature drops Note however that the charge voltage should no...

Page 16: ...longer in the second discharge than in the first discharge the battery may be returned to service after a full recharge if not the battery should be rejected as having reached end of life 5 CCA Test Battery OCV must be at least 12 60V to proceed with this test Connect the load tester cables and the voltage leads of a separate digital voltmeter if the tester does not have a built in digital voltmet...

Page 17: ...negative leads are connected to each other The only difference is that in the first illustration the positive and negative leads to the load come from the first and last batteries In the second case both leads to the load are tapped from the same battery The first schematic is recommended whenever batteries are hooked up in parallel to increase battery capacity With this wiring all batteries are f...

Page 18: ...unrealistic The PHCA a short duration about 3 5 seconds high rate discharge is more realistic Because the discharge is for such a short time it is more like a pulse Are these gel cells No the ODYSSEY battery is NOT a gel cell It is an absorbed glass mat AGM type battery meaning there is no free acid inside the battery all the acid is kept absorbed in the glass mat separators These separators serve...

Page 19: ... What is so special about thin plate pure lead technology Is it a new technology The answer lies in the very high purity 99 99 of our raw lead materials making our product very special The technology is not new the sealed lead recombinant technology was invented and patented by us back in 1973 Why don t you have to winterize your batteries What s so special about them In general winterizing refers...

Page 20: ...EnerSys 2366 Bernville Road Reading PA 19605 Tel 1 610 208 1991 1 800 538 3627 EnerSys EMEA EH Europe GmbH Löwenstrasse 32 8001 Zürich Switzerland Tel 41 0 44 215 74 10 EnerSys Asia 152 Beach Road Gateway East Building 11 03 Singapore 189721 Tel 65 6508 1780 www odysseybattery com 2015 EnerSys All rights reserved Trademarks and logos are the property of EnerSys and its affiliates except Caterpilla...

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