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15

Publication No: EN-ODY-TM-0002 - February 2015

(B) Selecting battery type on your charger 

Although it is not possible to cover every type of battery 
charger available today, this section gives the ODYSSEY 
battery user some general charger usage guidelines to follow,

 

after the charger has been qualified for use with this battery.

In general, do not use either the gel cell or maintenance free 
setting, if provided on your charger. Choose the deep cycle 
or AGM option, should there be one on your charger. Table 
5 below gives suggested charge times based on charger 
currents. As previously indicated, deep cycling applications 
require a minimum 0.4C10 current available from the charger 
so the values shown in Table 5 do not apply to all products in 
all applications. 

To achieve maximum life from your ODYSSEY 

battery after completing the charge time in Table 5, we 
recommend that you switch your charger to the trickle charge 
position and leave the battery connected to the charger for 
an additional 6-8 hours. The trickle charge voltage should be 
13.5V to 13.8V.

Table 5: Suggested charge times (excludes cycling 
applications)

The charge times recommended in Table 5 assume that 
the ODYSSEY

®

 battery is fully discharged and these charge 

times will only achieve about a 80% state of charge. For 
partially discharged batteries, the charge times should be 
appropriately reduced. The graph in Figure 2, showing 
OCV and SOC, must be used to determine the battery’s 
SOC. The battery should be trickle charged after high rate 
charging, regardless of its initial SOC.

Temperature compensation

Proper charging of all Valve Regulated Lead Acid (VRLA) 
batteries requires temperature compensation of the charge 
voltage – the higher the ambient temperature the lower the 
charge voltage. This is particularly true in float applications 
in which the batteries can stay on trickle charge for weeks 
or months at a time. 

The temperature compensation graphs for ODYSSEY 
batteries in float and cyclic applications are shown for 
ambient (battery) temperatures ranging from -40°C to 80°C. 
The compensation coefficient is approximately

+/-24mV per 12V battery per °C variation from 25°C. Since 
the charge voltage and ambient (battery) temperature 
are inversely related, the voltage must be reduced as the 
temperature rises; conversely, the charge voltage must be 
increased when the temperature drops. 

Note, however, that the charge voltage should not be 
dropped below 13.2V as that will cause the battery grids  
to corrode faster, thereby shortening the battery life.

 

RAPID CHARGING OF ODYSSEY

®

 

BATTERIES

All ODYSSEY batteries can be quickly charged. Figure 7 
on the next page shows their exceptional fast charge 
characteristics at a constant 14.7V for three levels of inrush 
current. These current levels are similar to the output 
currents of modern automotive alternators. Table 6 and 
Figure 7 show the capacity returned as a function of the 
magnitude of the inrush

3

 current.

Standard internal combustion engine alternators with an 
output voltage of 14.2V can also charge these batteries.  
The inrush current does not need to be limited under 
constant voltage charge. However, because the typical 
alternator voltage is only 14.2V instead of 14.7V, the  
charge times will be longer than those shown in Table 5.

ODYSSEY

®

Battery Model

Charge time for  

100% discharged battery

10-amp charger

20-amp charger

PC310

1.28 hours

40 minutes

PC370 & PC535

2.25 hours

1.25 hours

PC545

2 hours

1 hour

PC625

3 hours

1.5 hours

PC680

2.7 hours

1.5 hours

PC925

4.5 hours

2.25 hours

PC950

5.25 hours

3 hours

PC1100

7 hours

3.75 hours

PC1200

6.75 hours

3.5 hours

75/86-PC1230

9 hours

4.5 hours

25-PC1400 & 35-PC1400

10.5 hours

5.25 hours

34-PC1500, 34R-PC1500,

34M-PC1500 & 

34/78-PC1500

11 hours

5.5 hours

PC1700

11 hours

5.5 hours

PC1220 & 65-PC1750

11 hours

5.5 hours

PC1800-FT

Not  

Recommended

17 hours

PC1350, 31-PC2150

& 31M-PC2150

16 hours

8 hours

PC2250

20 hours

10 hours

Temperature, ˚C

Charge voltage, V

17.40

16.80

16.20

15.60

15.00

14.40

13.80

13.29

12.60

Theoretical cycling (ideal)
V-0.00004T

3

 - 0.006T + 2.5745

Theoretical float (ideal)
V=0.00004T

3

 - 0.006T + 2.3945

and 2.20VPC minimum

3

 Inrush is defined in terms of the rated capacity (C

10

) of the battery. A 0.8C

10

 inrush on a 100Ah battery is 80A.

Summary of Contents for ODYSSEY EXTREME 25-PC1400

Page 1: ...Technical Manual EIGHTH EDITION Publication No EN ODY TM 0002 February 2015 www odysseybattery com ...

Page 2: ...rging of ODYSSEY batteries 15 Load test procedure 16 ODYSSEY batteries in no idle applications 16 Parallel connections 17 Ventilation 17 Concluding remarks 17 Frequently asked SLI battery questions 18 Preface to the Eighth Edition As with previous manuals this latest edition of the ODYSSEY Battery technical manual includes detailed performance data for the complete line of ODYSSEY batteries Update...

Page 3: ...en longer Deep discharge recovery The ease with which an ODYSSEY battery can recover from a deep discharge is extraordinary A later section on storage and recharge criteria discusses test data on this important topic Superior cranking and fast charge capability The cranking power of ODYSSEY batteries is superior to that of equally sized conventional batteries even when the temperature is as low as...

Page 4: ...g Wh kg 2 min 1320 127 1 4 2 44 0 612 2 20 4 231 6 7 7 5 min 768 70 7 5 9 64 0 356 2 29 7 134 7 11 2 10 min 485 43 6 7 3 80 9 225 1 37 5 85 2 14 2 15 min 365 32 4 8 1 91 4 169 5 42 4 64 1 16 0 20 min 297 26 1 8 7 99 0 137 8 45 9 52 1 17 4 30 min 220 19 1 9 6 109 8 101 9 50 9 38 5 19 3 45 min 161 13 8 10 4 120 6 74 6 55 9 28 2 21 2 1 hr 128 10 9 10 9 127 8 59 3 59 3 22 4 22 4 2 hr 73 6 1 12 2 145 2...

Page 5: ... 3 18 1 20 min 316 27 7 9 10 104 4 120 6 39 8 58 6 19 3 30 min 230 20 0 10 0 115 2 87 9 43 9 42 7 21 3 45 min 165 14 2 10 7 123 8 62 9 47 2 30 6 22 9 1 hr 129 11 0 11 0 129 0 49 2 49 2 23 9 23 9 2 hr 70 5 9 11 8 140 4 26 8 53 5 13 0 26 0 3 hr 49 4 1 12 3 145 4 18 5 55 5 9 0 26 9 4 hr 37 3 1 12 4 149 3 14 2 56 9 6 9 27 6 5 hr 31 2 5 12 5 152 4 11 6 58 1 5 6 28 2 8 hr 19 1 7 13 6 159 4 7 6 60 8 3 7 ...

Page 6: ... 6 13 9 20 min 318 29 6 9 8 104 9 128 7 42 5 45 4 15 0 30 min 236 21 6 10 8 118 2 95 7 47 8 33 8 16 9 45 min 173 15 6 11 7 130 1 70 2 52 6 24 8 18 6 1 hr 138 12 3 12 3 138 0 55 8 55 8 19 7 19 7 2 hr 79 6 9 13 8 157 2 31 8 63 6 11 2 22 5 3 hr 56 4 8 14 4 166 5 22 5 67 4 7 9 23 8 4 hr 43 3 7 14 8 172 8 17 5 69 9 6 2 24 7 5 hr 35 3 0 15 0 177 0 14 3 71 6 5 1 25 3 8 hr 23 2 0 16 0 187 2 9 5 75 8 3 3 2...

Page 7: ...43 9 59 0 14 7 20 min 840 77 5 25 6 277 2 143 8 47 5 48 3 15 9 30 min 624 56 6 28 3 312 0 106 8 53 4 35 9 17 9 45 min 458 40 8 30 6 343 4 78 4 58 8 26 3 19 7 1 hr 364 32 1 32 1 363 6 62 3 62 3 20 9 20 9 2 hr 203 17 7 35 4 406 8 34 8 69 7 11 7 23 4 3 hr 143 12 3 36 9 428 4 24 5 73 4 8 2 24 6 4 hr 110 9 5 38 0 441 6 18 9 75 6 6 3 25 4 5 hr 91 7 7 38 5 453 0 15 5 77 6 5 2 26 0 8 hr 59 5 0 40 0 475 2 ...

Page 8: ... 61 4 20 4 30 min 1023 88 6 44 3 511 5 111 0 55 5 45 1 22 5 45 min 739 63 3 47 4 554 5 80 2 60 2 32 6 24 4 1 hr 583 49 4 49 4 582 5 63 2 63 2 25 7 25 7 2 hr 321 26 8 53 6 641 2 34 8 69 6 14 1 28 2 3 hr 224 18 6 55 7 671 0 24 3 72 8 9 9 29 6 4 hr 173 14 3 57 2 690 5 18 7 74 9 7 6 30 4 5 hr 141 11 7 58 4 705 4 15 3 76 5 6 2 31 1 8 hr 92 7 6 61 0 736 6 10 0 79 9 4 1 32 4 10 hr 75 6 2 62 5 751 9 8 2 8...

Page 9: ... 433 5 177 2 44 3 62 8 15 7 20 min 1490 132 6 43 7 467 3 144 7 47 7 51 3 16 9 30 min 1091 96 0 48 0 522 0 106 7 53 3 37 8 18 9 45 min 786 68 6 51 4 567 0 77 2 57 9 27 4 20 5 1 hr 615 53 6 53 6 594 6 60 8 60 8 21 5 21 5 2 hr 333 28 9 57 8 648 0 33 1 66 2 11 7 23 5 3 hr 229 19 9 59 6 671 4 22 9 68 6 8 1 24 3 4 hr 175 15 2 61 0 684 0 17 5 69 9 6 2 24 8 5 hr 142 12 4 61 8 693 0 14 2 70 8 5 0 25 1 8 hr...

Page 10: ... 5 min 4422 491 2 40 9 368 5 199 6 16 6 73 7 6 1 10 min 4422 454 7 75 8 737 0 199 6 33 3 73 7 12 3 15 min 3984 373 3 93 3 996 0 179 8 44 9 66 4 16 6 20 min 3384 312 7 104 2 1128 0 152 7 50 9 56 4 18 8 30 min 2610 238 3 119 2 1305 0 117 8 58 9 43 5 21 8 45 min 1968 177 8 133 4 1476 0 88 8 66 6 32 8 24 6 1 hr 1590 143 1 143 1 1590 0 71 8 71 8 26 5 26 5 2 hr 936 82 2 164 4 1872 0 42 2 84 5 15 6 31 2 ...

Page 11: ...re good examples of batteries in float applications In each of these applications the battery is discharged only if the main utility power is lost otherwise the battery remains on continuous trickle charge also called float charge Since ODYSSEY batteries are dual purpose by design they offer a long life battery option in float applications At room temperature 25 C these batteries have a design lif...

Page 12: ...esults prove that ODYSSEY batteries can recover from deep discharge conditions Reinforcing this conclusion is the next test which is even harsher than the DIN standard test because in this test the battery was stored in a discharged state at a temperature of 50 C 2 High temperature discharged storage test Two PC1200 samples were discharged in this test at the 1 hour rate to 9V per module and then ...

Page 13: ...ons 8 through 10 Section 8 calls for a functional random vibration test Section 9 requires a long life random vibration test and Section 10 is for a shock test Table 2 in the next column summarizes the test results Table 2 Shock and vibration test results per IEC 61373 CHARGING ODYSSEY BATTERIES Charging is a key factor in the proper use of a rechargeable battery Inadequate or improper charging is...

Page 14: ...s In this particular test a capacity of 11 5Ah corresponds to 100 capacity and 9 2Ah is 80 of rated capacity and the battery is considered to have reached end of life at that point The message to be taken from this graph is clear in deep cycling applications it is important to have the charge voltage set at 14 4 15 0V A nominal setting of 14 7V is a good choice as shown by the test results A Selec...

Page 15: ...mbient battery temperatures ranging from 40 C to 80 C The compensation coefficient is approximately 24mV per 12V battery per C variation from 25 C Since the charge voltage and ambient battery temperature are inversely related the voltage must be reduced as the temperature rises conversely the charge voltage must be increased when the temperature drops Note however that the charge voltage should no...

Page 16: ...longer in the second discharge than in the first discharge the battery may be returned to service after a full recharge if not the battery should be rejected as having reached end of life 5 CCA Test Battery OCV must be at least 12 60V to proceed with this test Connect the load tester cables and the voltage leads of a separate digital voltmeter if the tester does not have a built in digital voltmet...

Page 17: ...negative leads are connected to each other The only difference is that in the first illustration the positive and negative leads to the load come from the first and last batteries In the second case both leads to the load are tapped from the same battery The first schematic is recommended whenever batteries are hooked up in parallel to increase battery capacity With this wiring all batteries are f...

Page 18: ...unrealistic The PHCA a short duration about 3 5 seconds high rate discharge is more realistic Because the discharge is for such a short time it is more like a pulse Are these gel cells No the ODYSSEY battery is NOT a gel cell It is an absorbed glass mat AGM type battery meaning there is no free acid inside the battery all the acid is kept absorbed in the glass mat separators These separators serve...

Page 19: ... What is so special about thin plate pure lead technology Is it a new technology The answer lies in the very high purity 99 99 of our raw lead materials making our product very special The technology is not new the sealed lead recombinant technology was invented and patented by us back in 1973 Why don t you have to winterize your batteries What s so special about them In general winterizing refers...

Page 20: ...EnerSys 2366 Bernville Road Reading PA 19605 Tel 1 610 208 1991 1 800 538 3627 EnerSys EMEA EH Europe GmbH Löwenstrasse 32 8001 Zürich Switzerland Tel 41 0 44 215 74 10 EnerSys Asia 152 Beach Road Gateway East Building 11 03 Singapore 189721 Tel 65 6508 1780 www odysseybattery com 2015 EnerSys All rights reserved Trademarks and logos are the property of EnerSys and its affiliates except Caterpilla...

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