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11

Publication No: EN-ODY-TM-0002 - February 2015

CYCLE LIFE AND DEPTH OF  
DISCHARGE (DOD)

Applications in which the battery is frequently discharged  
and recharged are called cyclic. A complete cycle starts 
with a charged battery that is discharged and then brought 
back to a full charge. Battery life in these applications is 
stated as the number of cycles the battery will deliver before 
its capacity drops to 80% of its rated value. For example, 
suppose a battery is rated at 100 amp-hours (Ah) and has a 
published cycle life of 400. This means that the battery can 
be cycled 400 times before its delivered capacity drops to 
80Ah. 

Proper charging and DOD are the two key factors that 
determine how many cycles a battery will deliver before it 
reaches end of life. The DOD is simply the ratio of capacity 
extracted from the battery to its rated capacity expressed as 
a percentage. If a 100Ah battery delivers 65Ah and is then 
recharged, it is said to have delivered a 65% DOD cycle. 

The relationship between DOD and cycle life for ODYSSEY 
batteries, excluding PC370, PC950 and PC1100, is shown 
in Figure 1. The lower the DOD the higher the number of 
cycles the battery will deliver before reaching end of life.

Figure 1

The true dual purpose design of ODYSSEY batteries is 
reflected in the cycle life results shown in the graph below. 
This graph is from an 80% DOD cycle test completed on 
two ODYSSEY 65-PC1750 battery samples. Both samples 
gave over 400 cycles before failing to give 80% capacity 
(this is classified as end of life.) 

FLOAT LIFE

Float life refers to the life expectancy of a battery that is 
used primarily as a source of backup or emergency power. 
Emergency lighting, security alarm and Uninterruptible 
Power Systems (UPS) are good examples of batteries in 
float applications. In each of these applications the battery is 
discharged only if the main utility power is lost; otherwise the 
battery remains on continuous trickle charge (also called float 
charge). 

Since ODYSSEY

®

 batteries are dual purpose by design, they 

offer a long-life battery option in float applications. At room 
temperature (25°C) these batteries have a design life of 10+ 
years in float applications; at end of life an ODYSSEY battery will 
still deliver 80% of its rated capacity.

ODYSSEY

®

 BATTERY STORAGE AND 

DEEP DISCHARGE RECOVERY

 

For any rechargeable battery, storage and recharge are 
important criteria. This section provides some guidelines 
that will help you get the most from your ODYSSEY battery.

(A) How do I know the state of charge (SOC) of the 
battery?

Use Figure 2 to determine the SOC of the ODYSSEY 
battery, as long as the battery has not been charged or 
discharged for six or more hours. The only tool needed 
is a good quality digital voltmeter to measure its open 
circuit voltage (OCV)

1

. The graph shows that a healthy, fully 

charged ODYSSEY battery will have an OCV of 12.84V or 
higher at 25ºC.

Figure 2: Open circuit voltage and state of charge

1000000

100000

10000

1000

Nunmber of cycles

Depth of discharge, DOD% (C

5

)

100

0

10

20

30

40

50

60

70

80

90

100

Charge profile:
[email protected] VPC for 16 hours
Current limit at 1C

20 

40 

60 

80 

100 

120 

140 

50 

100  150  200  250  300  350  400  450  500  550  600  650 

Run Time in Minutes 

Cycle 

End of Life - 

Sample 1 - Cycle 581 

/

 Sample 2 - Cycle 544 

State of Charge (SOC), %

Open circuit voltage (OCV), 

V

10

20

30

40

50

60

70

80

90

100

13.0

12.8

12.6

12.4

12.2

12.0

11.8

11.6

12.84V or higher indicates 100% SOC

1The OCV of a battery is the voltage measured between its positive and negative terminals without the battery connected to an external  
circuit (load). It is very important to take OCV reading only when the battery has been off charge for at least 6-8 hours, preferably overnight.

Summary of Contents for ODYSSEY EXTREME 25-PC1400

Page 1: ...Technical Manual EIGHTH EDITION Publication No EN ODY TM 0002 February 2015 www odysseybattery com ...

Page 2: ...rging of ODYSSEY batteries 15 Load test procedure 16 ODYSSEY batteries in no idle applications 16 Parallel connections 17 Ventilation 17 Concluding remarks 17 Frequently asked SLI battery questions 18 Preface to the Eighth Edition As with previous manuals this latest edition of the ODYSSEY Battery technical manual includes detailed performance data for the complete line of ODYSSEY batteries Update...

Page 3: ...en longer Deep discharge recovery The ease with which an ODYSSEY battery can recover from a deep discharge is extraordinary A later section on storage and recharge criteria discusses test data on this important topic Superior cranking and fast charge capability The cranking power of ODYSSEY batteries is superior to that of equally sized conventional batteries even when the temperature is as low as...

Page 4: ...g Wh kg 2 min 1320 127 1 4 2 44 0 612 2 20 4 231 6 7 7 5 min 768 70 7 5 9 64 0 356 2 29 7 134 7 11 2 10 min 485 43 6 7 3 80 9 225 1 37 5 85 2 14 2 15 min 365 32 4 8 1 91 4 169 5 42 4 64 1 16 0 20 min 297 26 1 8 7 99 0 137 8 45 9 52 1 17 4 30 min 220 19 1 9 6 109 8 101 9 50 9 38 5 19 3 45 min 161 13 8 10 4 120 6 74 6 55 9 28 2 21 2 1 hr 128 10 9 10 9 127 8 59 3 59 3 22 4 22 4 2 hr 73 6 1 12 2 145 2...

Page 5: ... 3 18 1 20 min 316 27 7 9 10 104 4 120 6 39 8 58 6 19 3 30 min 230 20 0 10 0 115 2 87 9 43 9 42 7 21 3 45 min 165 14 2 10 7 123 8 62 9 47 2 30 6 22 9 1 hr 129 11 0 11 0 129 0 49 2 49 2 23 9 23 9 2 hr 70 5 9 11 8 140 4 26 8 53 5 13 0 26 0 3 hr 49 4 1 12 3 145 4 18 5 55 5 9 0 26 9 4 hr 37 3 1 12 4 149 3 14 2 56 9 6 9 27 6 5 hr 31 2 5 12 5 152 4 11 6 58 1 5 6 28 2 8 hr 19 1 7 13 6 159 4 7 6 60 8 3 7 ...

Page 6: ... 6 13 9 20 min 318 29 6 9 8 104 9 128 7 42 5 45 4 15 0 30 min 236 21 6 10 8 118 2 95 7 47 8 33 8 16 9 45 min 173 15 6 11 7 130 1 70 2 52 6 24 8 18 6 1 hr 138 12 3 12 3 138 0 55 8 55 8 19 7 19 7 2 hr 79 6 9 13 8 157 2 31 8 63 6 11 2 22 5 3 hr 56 4 8 14 4 166 5 22 5 67 4 7 9 23 8 4 hr 43 3 7 14 8 172 8 17 5 69 9 6 2 24 7 5 hr 35 3 0 15 0 177 0 14 3 71 6 5 1 25 3 8 hr 23 2 0 16 0 187 2 9 5 75 8 3 3 2...

Page 7: ...43 9 59 0 14 7 20 min 840 77 5 25 6 277 2 143 8 47 5 48 3 15 9 30 min 624 56 6 28 3 312 0 106 8 53 4 35 9 17 9 45 min 458 40 8 30 6 343 4 78 4 58 8 26 3 19 7 1 hr 364 32 1 32 1 363 6 62 3 62 3 20 9 20 9 2 hr 203 17 7 35 4 406 8 34 8 69 7 11 7 23 4 3 hr 143 12 3 36 9 428 4 24 5 73 4 8 2 24 6 4 hr 110 9 5 38 0 441 6 18 9 75 6 6 3 25 4 5 hr 91 7 7 38 5 453 0 15 5 77 6 5 2 26 0 8 hr 59 5 0 40 0 475 2 ...

Page 8: ... 61 4 20 4 30 min 1023 88 6 44 3 511 5 111 0 55 5 45 1 22 5 45 min 739 63 3 47 4 554 5 80 2 60 2 32 6 24 4 1 hr 583 49 4 49 4 582 5 63 2 63 2 25 7 25 7 2 hr 321 26 8 53 6 641 2 34 8 69 6 14 1 28 2 3 hr 224 18 6 55 7 671 0 24 3 72 8 9 9 29 6 4 hr 173 14 3 57 2 690 5 18 7 74 9 7 6 30 4 5 hr 141 11 7 58 4 705 4 15 3 76 5 6 2 31 1 8 hr 92 7 6 61 0 736 6 10 0 79 9 4 1 32 4 10 hr 75 6 2 62 5 751 9 8 2 8...

Page 9: ... 433 5 177 2 44 3 62 8 15 7 20 min 1490 132 6 43 7 467 3 144 7 47 7 51 3 16 9 30 min 1091 96 0 48 0 522 0 106 7 53 3 37 8 18 9 45 min 786 68 6 51 4 567 0 77 2 57 9 27 4 20 5 1 hr 615 53 6 53 6 594 6 60 8 60 8 21 5 21 5 2 hr 333 28 9 57 8 648 0 33 1 66 2 11 7 23 5 3 hr 229 19 9 59 6 671 4 22 9 68 6 8 1 24 3 4 hr 175 15 2 61 0 684 0 17 5 69 9 6 2 24 8 5 hr 142 12 4 61 8 693 0 14 2 70 8 5 0 25 1 8 hr...

Page 10: ... 5 min 4422 491 2 40 9 368 5 199 6 16 6 73 7 6 1 10 min 4422 454 7 75 8 737 0 199 6 33 3 73 7 12 3 15 min 3984 373 3 93 3 996 0 179 8 44 9 66 4 16 6 20 min 3384 312 7 104 2 1128 0 152 7 50 9 56 4 18 8 30 min 2610 238 3 119 2 1305 0 117 8 58 9 43 5 21 8 45 min 1968 177 8 133 4 1476 0 88 8 66 6 32 8 24 6 1 hr 1590 143 1 143 1 1590 0 71 8 71 8 26 5 26 5 2 hr 936 82 2 164 4 1872 0 42 2 84 5 15 6 31 2 ...

Page 11: ...re good examples of batteries in float applications In each of these applications the battery is discharged only if the main utility power is lost otherwise the battery remains on continuous trickle charge also called float charge Since ODYSSEY batteries are dual purpose by design they offer a long life battery option in float applications At room temperature 25 C these batteries have a design lif...

Page 12: ...esults prove that ODYSSEY batteries can recover from deep discharge conditions Reinforcing this conclusion is the next test which is even harsher than the DIN standard test because in this test the battery was stored in a discharged state at a temperature of 50 C 2 High temperature discharged storage test Two PC1200 samples were discharged in this test at the 1 hour rate to 9V per module and then ...

Page 13: ...ons 8 through 10 Section 8 calls for a functional random vibration test Section 9 requires a long life random vibration test and Section 10 is for a shock test Table 2 in the next column summarizes the test results Table 2 Shock and vibration test results per IEC 61373 CHARGING ODYSSEY BATTERIES Charging is a key factor in the proper use of a rechargeable battery Inadequate or improper charging is...

Page 14: ...s In this particular test a capacity of 11 5Ah corresponds to 100 capacity and 9 2Ah is 80 of rated capacity and the battery is considered to have reached end of life at that point The message to be taken from this graph is clear in deep cycling applications it is important to have the charge voltage set at 14 4 15 0V A nominal setting of 14 7V is a good choice as shown by the test results A Selec...

Page 15: ...mbient battery temperatures ranging from 40 C to 80 C The compensation coefficient is approximately 24mV per 12V battery per C variation from 25 C Since the charge voltage and ambient battery temperature are inversely related the voltage must be reduced as the temperature rises conversely the charge voltage must be increased when the temperature drops Note however that the charge voltage should no...

Page 16: ...longer in the second discharge than in the first discharge the battery may be returned to service after a full recharge if not the battery should be rejected as having reached end of life 5 CCA Test Battery OCV must be at least 12 60V to proceed with this test Connect the load tester cables and the voltage leads of a separate digital voltmeter if the tester does not have a built in digital voltmet...

Page 17: ...negative leads are connected to each other The only difference is that in the first illustration the positive and negative leads to the load come from the first and last batteries In the second case both leads to the load are tapped from the same battery The first schematic is recommended whenever batteries are hooked up in parallel to increase battery capacity With this wiring all batteries are f...

Page 18: ...unrealistic The PHCA a short duration about 3 5 seconds high rate discharge is more realistic Because the discharge is for such a short time it is more like a pulse Are these gel cells No the ODYSSEY battery is NOT a gel cell It is an absorbed glass mat AGM type battery meaning there is no free acid inside the battery all the acid is kept absorbed in the glass mat separators These separators serve...

Page 19: ... What is so special about thin plate pure lead technology Is it a new technology The answer lies in the very high purity 99 99 of our raw lead materials making our product very special The technology is not new the sealed lead recombinant technology was invented and patented by us back in 1973 Why don t you have to winterize your batteries What s so special about them In general winterizing refers...

Page 20: ...EnerSys 2366 Bernville Road Reading PA 19605 Tel 1 610 208 1991 1 800 538 3627 EnerSys EMEA EH Europe GmbH Löwenstrasse 32 8001 Zürich Switzerland Tel 41 0 44 215 74 10 EnerSys Asia 152 Beach Road Gateway East Building 11 03 Singapore 189721 Tel 65 6508 1780 www odysseybattery com 2015 EnerSys All rights reserved Trademarks and logos are the property of EnerSys and its affiliates except Caterpilla...

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