Enerpac EQUALIZER HP1000DMINEX Operator'S Instruction Manual Download Page 5

OPERATOR INSTRUCTION MANUAL

IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX; 
HP550DMINEX; HP1000SMINEX; HP1000DMINEX

HYDRAULIC SEALED HAND PUMPS 

4

WARNING:

 Applying pressure to a damaged 

hose may cause it to rupture.

WARNING: 

Immediately replace worn or 

damaged parts with genuine Equalizer parts. 

 

Equalizer  parts  are  designed  to  fit  properly  and 

withstand rated loads.  For repair or maintenance 

service contact your Equalizer distributor or 

service centre.

WARNING:

 Periodic inspections and maintenance 

of ATEX certified equipment are essential in order 

to comply with legal requirements and avoid 

unsafe operation.

WARNING:

 Repairs and reconditioning of these 

tools may only be carried out by Equalizer or an 

approved distributor or service centre.

DANGER: 

To avoid personal injury keep hands 

and feet away from the tool and workpiece during 

operation.

WARNING: 

Always wear suitable clothing and 

Personal Protective Equipment (PPE).

DANGER: 

Do not handle pressurised hoses. 

 

Escaping oil under pressure can penetrate the 

skin, causing serious injury.  If oil is injected under 

the skin, seek medical attention immediately.

WARNING:

 

Never pressurize unconnected 

couplers.  Only use hydraulic equipment in a 

connected system.

IMPORTANT: 

Do not lift hydraulic equipment by 

the hoses or couplers.  Use the carrying handle or 

other means of safe transport.

CAUTION: 

Do not operate the equipment without 

lubricating all moving parts. Use only high pressure 

molybdenum disulphide grease.

CAUTION:

 Lubricate tools as directed in this 

manual prior to operation. Use only approved 

lubricants of high quality, following the lubricant 

manufacturer’s instructions.

CAUTION:

 Electric charges could be caused by 

fast air movement while case remains open.  Keep 

case closed during work

2.4

DEFINITION OF TERMS

CAUTION

 is used to indicate correct operating or 

maintenance procedures and practices to prevent damage 

to, or destruction of equipment or other property.

WARNING

 indicates a potential danger that requires 

correct procedures or practices to avoid personal injury.

DANGER

 is only used when your action or lack of action 

may cause serious injury or even death.

DO:

 an illustration showing how the tool should 

be used.

DON’T:

 an illustration showing an incorrect way 

to use a tool.

2.5

HAZARDS

IMPORTANT:

 Operator must be competent in 

the use of hydraulic equipment.  The operator 

must have read and understood all instructions, 

safety issues, cautions and warnings before 

starting to operate the Equalizer equipment.

WARNING: 

To avoid personal injury and possible 

equipment damage, make sure all hydraulic 

components are rated to a safe working pressure 

of 700 bar (10,000 psi)

WARNING:

 Do not overload equipment. 

 

Overloading causes equipment failure and possible 

personal injury. 

CAUTION: 

Make sure that all system components 

are protected from external sources of damage, 

such  as  excessive  heat,  flame,  moving  machine 

parts, sharp edges and corrosive chemicals.

CAUTION: 

Avoid sharp bends and kinks that will 

cause severe back-up pressure in hoses.  Bends 

and kinks lead to premature hose failure.

Do not drop heavy objects onto hoses.  A sharp 

impact may cause internal damage to hose wire 

strands; applying pressure to a damaged hose 

may cause it to rupture.  Do not place heavy 

weights on the hoses, or allow vehicles to roll over 

the hoses; crush damage will lead to premature 

hose failure.

 

Summary of Contents for EQUALIZER HP1000DMINEX

Page 1: ...50SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX H Y D R A U L I C S E A L E D H A N D P U M P S OPERATOR INSTRUCTION MANUAL E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t...

Page 2: ...0DMINEX HP1000DMINEX INSTALLATION OPERATION 4 HAND PUMP MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 STORAGE TRANSPORTATION 4 5 SUB SEA USAGE 4 6 LONG TERM STORAGE MAINTENANCE PLAN 5 TE...

Page 3: ...d hand pump marked ll 2G Ex h llB T5 Gb ll 2D Ex h lllC T100 C Db 5 C Ta 40 C HP350DMINEX hydraulic twin port sealed hand pump marked ll 2G Ex h llB T5 Gb ll 2D Ex h lllC T100 C Db 5 C Ta 40 C HP550SM...

Page 4: ...within this manual could result in personal injury or equipment damage Read all instructions warnings and cautions carefully and follow all safety precautions The safety of the operator any assisting...

Page 5: ...uality following the lubricant manufacturer s instructions CAUTION Electric charges could be caused by fast air movement while case remains open Keep case closed during work 2 4 DEFINITION OF TERMS A...

Page 6: ...E VALVE The pump handle is raised which creates a vacuum in the piston chamber which sucks oil from the reservoir into the chamber The pump handle is depressed which pumps the oil from the chamber thr...

Page 7: ...kwise until fully tight LOCKING RING 2 Ensure the hydraulic system you wish to pressurise has been bled and is free from air and leaks Connect the pump into the system using the screw connector suppli...

Page 8: ...stem DANGER Always check the hydraulic system in which the pump is to be used is rated for 700 bar 10 000 psi Over pressurizing a hydraulic system will result in component failure and personal injury...

Page 9: ...and the release valve is screwed fully home when the pump handle is raised and lowered both hydraulic systems will be pressurised to an equal pressure max 700 bar 10 000 psi b If control valve 1 is op...

Page 10: ...pen the release valve by rotating the release knob anti clockwise b To depressurise only one system open only the control valve for that system and gently open the release valve by rotating the releas...

Page 11: ...he following cleaning procedure strip the tool down observing the schematics in section 8 clean the components using detergent following the manufacturer s guidelines rinse the components to remove tr...

Page 12: ...s or clear vacuum bags or clear shrink wrap NOTE bags shrink wrap must be clear for visibility Take care when using shrink wrap that the tool is components are still easy to see 5 Remove all or where...

Page 13: ...c 0 047 in3 0 77 cc 0 047 in3 MAX HANDLE EFFORT 33 kgf 72 75 lbf 25 kgf 55 12 lbf 21 kgf 46 30 lbf PISTON STROKE 18 mm 0 71 18 mm 0 71 18 mm 0 71 HYDRAULIC OIL Grade 15 cSt Grade 15 cSt Grade 15 cSt S...

Page 14: ...MINEX Pump Unit 1 x 700 bar 10 000 psi Gauge 1 x Port Gauge Adaptor 1 x Instruction Manual 1 x Cardboard Packaging Packaging Dimensions 250 mm x 180 mm x 900 mm 9 84 x 7 09 x 35 43 HP350DMINEX KIT CON...

Page 15: ...34 13 HANDLE LENGTH B 360 mm 14 17 490 mm 19 29 537 mm 21 14 PUMP WEIGHT 4 4 kg 9 7 lb 5 0 kg 11 2 lb 6 1 kg 13 4 lb GROSS KIT WEIGHT 4 9 kg 10 8 lb 5 9 kg 13 0 lb 7 1 kg 15 7 lb 5 4 HP350DMINEX HP55...

Page 16: ...ol valves on the HP D CLOSE RELEASE VALVE HOSES ARE CONNECTED AND THE PUMP QUICKLY REACHES MAXIMUM PRESSURE BUT THE TOOL HAS NOT ADVANCED P O S S I B L E C A U S E One or more of the connectors are no...

Page 17: ...mp and vented into the oil reservoir 4 Repeat steps 1 3 three or four times to ensure that all air is removed from the system and the tool reaches full working pressure 5 Disconnect the hand pump from...

Page 18: ...f the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres The following harmonised European standards are applicable to these tools EN 1127...

Page 19: ...VALVE SERVICE KIT G 715700 01 X X X X X X X X X VALVE SERVICE KIT H 715800 01 X X X X X X X X X BASEPLATE SERVICE KIT I 715900 01 X X X X X X X X X RELEASE KNOB SERVICE KIT J 726000 01 X X X HOUSING...

Page 20: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 19 ATEX APPROVED HP350S HYDRAULIC SINGLE PORT PUMP C W GAUGE Refer to pump kit matri...

Page 21: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 20 ATEX APPROVED HP350D TWIN PORT SEALED HAND PUMP C W GAUGE Refer to pump kit matri...

Page 22: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 21 ATEX APPROVED HP550S SINGLE PORT SEALED HAND PUMP Refer to pump kit matrix on...

Page 23: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 22 ATEX APPROVED HP550D TWIN PORT SEALED HAND PUMP C W GAUGE Refer to pump kit matri...

Page 24: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 23 ATEX APPROVED HP1000S SINGLE PORT SEALED HAND PUMP Refer to pump kit matrix o...

Page 25: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 24 ATEX APPROVED HP1000D TWIN PORT SEALED HAND PUMP Refer to pump kit matrix on...

Page 26: ...OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 25 NOTES...

Page 27: ...OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 26 NOTES...

Page 28: ...f f i c e U n i t 8 K i r k h i l l P l a c e K i r k h i l l I n d u s t r i a l E s t a t e A b e r d e e n S c o t l a n d U K A B 2 1 0 G U t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1...

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