Enerpac EQUALIZER HP1000DMINEX Operator'S Instruction Manual Download Page 3

OPERATOR INSTRUCTION MANUAL

IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX; 
HP550DMINEX; HP1000SMINEX; HP1000DMINEX

HYDRAULIC SEALED HAND PUMPS 

2

1. 

INTRODUCTION

The Equalizer™ HP-S hydraulic single-port sealed hand 

pump and HP-D hydraulic twin-port sealed hand pump 

replace the Equalizer P142 hydraulic hand pump.

The HP350SMINEX, HP550SMINEX, HP1000SMINEX and 

HP350DMINEX, HP550DMINEX and HP1000DMINEX 

are tailored for use with Equalizer International Ltd 

hydraulic equipment. Their output is regulated to 700 bar 

(10 000psi) and is delivered from an output port threaded 

⅝” NPT.

The HP350SMINEX and HP350DMINEX can be used with 

any 700 bar (10 000 psi) rated hydraulic equipment with 

an oil capacity of 350 cc (21.4 in3) or less.

The HP550SMINEX and HP550DMINEX can be used with 

any 700 bar (10 000 psi) rated hydraulic equipment with 

an oil capacity of 550 cc (33.6 in3) or less.

The HP1000SMINEX and HP1000DMINEX can be used 

with any 700 bar (10 000 psi) rated hydraulic equipment 

with an oil capacity of 1000 cc (61.0 in3) or less.

The diaphragm oil reservoir means that, unlike 

conventional hand pump units, the HP-S and HP-D pump 

ranges are operable at all angles and are highly resistant 

to accidental spillage of hydraulic fluid.

PRESSURE RATING:

●  

1st stage:

   

13.8 bar (197 psi)

●  

2nd stage:

   

700 bar (10 000 psi)

The tools can be used in potentially explosive atmospheres 

and conform with the EU directive 2014/34/EU.

This manual contains information for the following tools:
•  HP350SMINEX hydraulic single-port sealed hand 

pump, marked   ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC 

T100˚C Db, -5˚C ≤ T

a

 ≤ 40˚C

•  HP350DMINEX hydraulic twin-port sealed hand pump, 

marked 

 ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC T100˚C 

Db, -5˚C ≤ T

a

 ≤ 40˚C

•  HP550SMINEX hydraulic single-port sealed hand 

pump, marked   ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC 

T100˚C Db, -5˚C ≤ T

a

 ≤ 40˚C

•  HP550DMINEX hydraulic twin-port sealed hand pump, 

marked 

 ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC T100˚C 

Db, -5˚C ≤ T

a

 ≤ 40˚C

•  HP1000SMINEX hydraulic single-port sealed hand 

pump, marked   ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC 

T100˚C Db, -5˚C ≤ T

a

 ≤ 40˚C

•  HP1000DMINEX hydraulic twin-port sealed hand 

pump, marked   ll 2G Ex h llB T5 Gb, ll 2D Ex h lllC 

T100˚C Db, -5˚C ≤ T

a

 ≤ 40˚C

The units are designed for use in areas where explosion 

hazard zones 1 or 21 occur and meet the requirements 

for equipment group ll category 2G and 2D (EPL Gb and 

Db). As required for category 2 equipment, all possible 

sources of ignition have been assessed that may occur 

during normal operation and possible malfunction.

Gases  and  vapours  of  Group  llB  flammable  liquids  - 

ethylene group, temperature class T5. Group lllC dust with 

a flash point of dust layer T90˚C.

These tools have been designed and manufactured in 

accordance with the following transposed harmonised 

Europeran standards:
•  EN 1127-1:2011 Explosive atmospheres. Explosion 

prevention and protection. Basic concepts and 

methodology;

•  EN ISO 80079-36:2016 Explosive atmospheres – 

Part 36: Non-electrical equipment for explosive 

atmospheres – Basic method and requirements

•  EN ISO 80079-37:2016 Explosive atmospheres – 

Part 37: Non-electrical equipment for explosive  

atmospheres – Non-electrical type of protection 

constructional safety “c”, control of ignition sources 

“b”, liquid immersion “k”

Summary of Contents for EQUALIZER HP1000DMINEX

Page 1: ...50SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX H Y D R A U L I C S E A L E D H A N D P U M P S OPERATOR INSTRUCTION MANUAL E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t...

Page 2: ...0DMINEX HP1000DMINEX INSTALLATION OPERATION 4 HAND PUMP MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 STORAGE TRANSPORTATION 4 5 SUB SEA USAGE 4 6 LONG TERM STORAGE MAINTENANCE PLAN 5 TE...

Page 3: ...d hand pump marked ll 2G Ex h llB T5 Gb ll 2D Ex h lllC T100 C Db 5 C Ta 40 C HP350DMINEX hydraulic twin port sealed hand pump marked ll 2G Ex h llB T5 Gb ll 2D Ex h lllC T100 C Db 5 C Ta 40 C HP550SM...

Page 4: ...within this manual could result in personal injury or equipment damage Read all instructions warnings and cautions carefully and follow all safety precautions The safety of the operator any assisting...

Page 5: ...uality following the lubricant manufacturer s instructions CAUTION Electric charges could be caused by fast air movement while case remains open Keep case closed during work 2 4 DEFINITION OF TERMS A...

Page 6: ...E VALVE The pump handle is raised which creates a vacuum in the piston chamber which sucks oil from the reservoir into the chamber The pump handle is depressed which pumps the oil from the chamber thr...

Page 7: ...kwise until fully tight LOCKING RING 2 Ensure the hydraulic system you wish to pressurise has been bled and is free from air and leaks Connect the pump into the system using the screw connector suppli...

Page 8: ...stem DANGER Always check the hydraulic system in which the pump is to be used is rated for 700 bar 10 000 psi Over pressurizing a hydraulic system will result in component failure and personal injury...

Page 9: ...and the release valve is screwed fully home when the pump handle is raised and lowered both hydraulic systems will be pressurised to an equal pressure max 700 bar 10 000 psi b If control valve 1 is op...

Page 10: ...pen the release valve by rotating the release knob anti clockwise b To depressurise only one system open only the control valve for that system and gently open the release valve by rotating the releas...

Page 11: ...he following cleaning procedure strip the tool down observing the schematics in section 8 clean the components using detergent following the manufacturer s guidelines rinse the components to remove tr...

Page 12: ...s or clear vacuum bags or clear shrink wrap NOTE bags shrink wrap must be clear for visibility Take care when using shrink wrap that the tool is components are still easy to see 5 Remove all or where...

Page 13: ...c 0 047 in3 0 77 cc 0 047 in3 MAX HANDLE EFFORT 33 kgf 72 75 lbf 25 kgf 55 12 lbf 21 kgf 46 30 lbf PISTON STROKE 18 mm 0 71 18 mm 0 71 18 mm 0 71 HYDRAULIC OIL Grade 15 cSt Grade 15 cSt Grade 15 cSt S...

Page 14: ...MINEX Pump Unit 1 x 700 bar 10 000 psi Gauge 1 x Port Gauge Adaptor 1 x Instruction Manual 1 x Cardboard Packaging Packaging Dimensions 250 mm x 180 mm x 900 mm 9 84 x 7 09 x 35 43 HP350DMINEX KIT CON...

Page 15: ...34 13 HANDLE LENGTH B 360 mm 14 17 490 mm 19 29 537 mm 21 14 PUMP WEIGHT 4 4 kg 9 7 lb 5 0 kg 11 2 lb 6 1 kg 13 4 lb GROSS KIT WEIGHT 4 9 kg 10 8 lb 5 9 kg 13 0 lb 7 1 kg 15 7 lb 5 4 HP350DMINEX HP55...

Page 16: ...ol valves on the HP D CLOSE RELEASE VALVE HOSES ARE CONNECTED AND THE PUMP QUICKLY REACHES MAXIMUM PRESSURE BUT THE TOOL HAS NOT ADVANCED P O S S I B L E C A U S E One or more of the connectors are no...

Page 17: ...mp and vented into the oil reservoir 4 Repeat steps 1 3 three or four times to ensure that all air is removed from the system and the tool reaches full working pressure 5 Disconnect the hand pump from...

Page 18: ...f the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres The following harmonised European standards are applicable to these tools EN 1127...

Page 19: ...VALVE SERVICE KIT G 715700 01 X X X X X X X X X VALVE SERVICE KIT H 715800 01 X X X X X X X X X BASEPLATE SERVICE KIT I 715900 01 X X X X X X X X X RELEASE KNOB SERVICE KIT J 726000 01 X X X HOUSING...

Page 20: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 19 ATEX APPROVED HP350S HYDRAULIC SINGLE PORT PUMP C W GAUGE Refer to pump kit matri...

Page 21: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 20 ATEX APPROVED HP350D TWIN PORT SEALED HAND PUMP C W GAUGE Refer to pump kit matri...

Page 22: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 21 ATEX APPROVED HP550S SINGLE PORT SEALED HAND PUMP Refer to pump kit matrix on...

Page 23: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 22 ATEX APPROVED HP550D TWIN PORT SEALED HAND PUMP C W GAUGE Refer to pump kit matri...

Page 24: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 23 ATEX APPROVED HP1000S SINGLE PORT SEALED HAND PUMP Refer to pump kit matrix o...

Page 25: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 24 ATEX APPROVED HP1000D TWIN PORT SEALED HAND PUMP Refer to pump kit matrix on...

Page 26: ...OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 25 NOTES...

Page 27: ...OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 26 NOTES...

Page 28: ...f f i c e U n i t 8 K i r k h i l l P l a c e K i r k h i l l I n d u s t r i a l E s t a t e A b e r d e e n S c o t l a n d U K A B 2 1 0 G U t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1...

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