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Enerpac EQUALIZER HP1000DMINEX, Operator'S Instruction Manual

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Enerpac EQUALIZER HP1000DMINEX Operator'S Instruction Manual Download Page 24

OPERATOR INSTRUCTION MANUAL

IM_HP_EX_Rev03_A4

HP350SMINEX; HP350DMINEX; HP550SMINEX; 
HP550DMINEX; HP1000SMINEX; HP1000DMINEX

HYDRAULIC SEALED HAND PUMPS 

23

ATEX APPROVED HP1000S SINGLE PORT SEALED HAND PUMP

Refer to pump kit matrix on pg.18 for kit part numbers

Summary of Contents for EQUALIZER HP1000DMINEX

Page 1: ...50SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX H Y D R A U L I C S E A L E D H A N D P U M P S OPERATOR INSTRUCTION MANUAL E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t...

Page 2: ...0DMINEX HP1000DMINEX INSTALLATION OPERATION 4 HAND PUMP MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 STORAGE TRANSPORTATION 4 5 SUB SEA USAGE 4 6 LONG TERM STORAGE MAINTENANCE PLAN 5 TE...

Page 3: ...d hand pump marked ll 2G Ex h llB T5 Gb ll 2D Ex h lllC T100 C Db 5 C Ta 40 C HP350DMINEX hydraulic twin port sealed hand pump marked ll 2G Ex h llB T5 Gb ll 2D Ex h lllC T100 C Db 5 C Ta 40 C HP550SM...

Page 4: ...within this manual could result in personal injury or equipment damage Read all instructions warnings and cautions carefully and follow all safety precautions The safety of the operator any assisting...

Page 5: ...uality following the lubricant manufacturer s instructions CAUTION Electric charges could be caused by fast air movement while case remains open Keep case closed during work 2 4 DEFINITION OF TERMS A...

Page 6: ...E VALVE The pump handle is raised which creates a vacuum in the piston chamber which sucks oil from the reservoir into the chamber The pump handle is depressed which pumps the oil from the chamber thr...

Page 7: ...kwise until fully tight LOCKING RING 2 Ensure the hydraulic system you wish to pressurise has been bled and is free from air and leaks Connect the pump into the system using the screw connector suppli...

Page 8: ...stem DANGER Always check the hydraulic system in which the pump is to be used is rated for 700 bar 10 000 psi Over pressurizing a hydraulic system will result in component failure and personal injury...

Page 9: ...and the release valve is screwed fully home when the pump handle is raised and lowered both hydraulic systems will be pressurised to an equal pressure max 700 bar 10 000 psi b If control valve 1 is op...

Page 10: ...pen the release valve by rotating the release knob anti clockwise b To depressurise only one system open only the control valve for that system and gently open the release valve by rotating the releas...

Page 11: ...he following cleaning procedure strip the tool down observing the schematics in section 8 clean the components using detergent following the manufacturer s guidelines rinse the components to remove tr...

Page 12: ...s or clear vacuum bags or clear shrink wrap NOTE bags shrink wrap must be clear for visibility Take care when using shrink wrap that the tool is components are still easy to see 5 Remove all or where...

Page 13: ...c 0 047 in3 0 77 cc 0 047 in3 MAX HANDLE EFFORT 33 kgf 72 75 lbf 25 kgf 55 12 lbf 21 kgf 46 30 lbf PISTON STROKE 18 mm 0 71 18 mm 0 71 18 mm 0 71 HYDRAULIC OIL Grade 15 cSt Grade 15 cSt Grade 15 cSt S...

Page 14: ...MINEX Pump Unit 1 x 700 bar 10 000 psi Gauge 1 x Port Gauge Adaptor 1 x Instruction Manual 1 x Cardboard Packaging Packaging Dimensions 250 mm x 180 mm x 900 mm 9 84 x 7 09 x 35 43 HP350DMINEX KIT CON...

Page 15: ...34 13 HANDLE LENGTH B 360 mm 14 17 490 mm 19 29 537 mm 21 14 PUMP WEIGHT 4 4 kg 9 7 lb 5 0 kg 11 2 lb 6 1 kg 13 4 lb GROSS KIT WEIGHT 4 9 kg 10 8 lb 5 9 kg 13 0 lb 7 1 kg 15 7 lb 5 4 HP350DMINEX HP55...

Page 16: ...ol valves on the HP D CLOSE RELEASE VALVE HOSES ARE CONNECTED AND THE PUMP QUICKLY REACHES MAXIMUM PRESSURE BUT THE TOOL HAS NOT ADVANCED P O S S I B L E C A U S E One or more of the connectors are no...

Page 17: ...mp and vented into the oil reservoir 4 Repeat steps 1 3 three or four times to ensure that all air is removed from the system and the tool reaches full working pressure 5 Disconnect the hand pump from...

Page 18: ...f the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres The following harmonised European standards are applicable to these tools EN 1127...

Page 19: ...VALVE SERVICE KIT G 715700 01 X X X X X X X X X VALVE SERVICE KIT H 715800 01 X X X X X X X X X BASEPLATE SERVICE KIT I 715900 01 X X X X X X X X X RELEASE KNOB SERVICE KIT J 726000 01 X X X HOUSING...

Page 20: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 19 ATEX APPROVED HP350S HYDRAULIC SINGLE PORT PUMP C W GAUGE Refer to pump kit matri...

Page 21: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 20 ATEX APPROVED HP350D TWIN PORT SEALED HAND PUMP C W GAUGE Refer to pump kit matri...

Page 22: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 21 ATEX APPROVED HP550S SINGLE PORT SEALED HAND PUMP Refer to pump kit matrix on...

Page 23: ...P_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 22 ATEX APPROVED HP550D TWIN PORT SEALED HAND PUMP C W GAUGE Refer to pump kit matri...

Page 24: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 23 ATEX APPROVED HP1000S SINGLE PORT SEALED HAND PUMP Refer to pump kit matrix o...

Page 25: ...IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 24 ATEX APPROVED HP1000D TWIN PORT SEALED HAND PUMP Refer to pump kit matrix on...

Page 26: ...OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 25 NOTES...

Page 27: ...OPERATOR INSTRUCTION MANUAL IM_HP_EX_Rev03_A4 HP350SMINEX HP350DMINEX HP550SMINEX HP550DMINEX HP1000SMINEX HP1000DMINEX HYDRAULIC SEALED HAND PUMPS 26 NOTES...

Page 28: ...f f i c e U n i t 8 K i r k h i l l P l a c e K i r k h i l l I n d u s t r i a l E s t a t e A b e r d e e n S c o t l a n d U K A B 2 1 0 G U t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1...

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