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•  Always be certain that hydraulic pressure is fully 

relieved before disconnecting hydraulic hoses, 

loosening hydraulic fittings, or performing any tool 

disassembly or repair procedures.

  CAUTION

Failure to observe and comply with the 

following precautions and instructions could result 

in minor or moderate personal injury. Property 

damage could also occur.

•  To help ensure proper operation and best 

performance, use only Enerpac HF hydraulic oil. Use 

of any other oil may result in unsafe operation and /or 

damage to tool. The Enerpac product warranty may 

also be invalidated.

•  Be careful to avoid damaging hydraulic hoses. Avoid 

sharp bends and kinks when routing hydraulic hoses. 

Do not exceed the minimum bend radius specified 

by the hose manufacturer. Using a bent or kinked 

hose will cause severe back-pressure. Sharp bends 

and kinks will internally damage the hose, leading to 

premature hose failure.

•  Do not drop heavy objects on hoses. A sharp impact 

may cause internal damage to hose wire strands. 

Applying pressure to a damaged hose may cause it 

to rupture.

•  Do not lift hydraulic equipment by the hoses or couplers. 

Use the equipment handle(s) or lifting eye(s) (if equipped) 

and appropriately rated lifting equipment.

•  Keep hydraulic equipment away from flames and 

heat. Excessive heat will soften packings and seals, 

resulting in fluid leaks. Heat also weakens hose 

materials and packings.

•  Protect all hydraulic equipment from weld spatter.

1.4  Safety Symbols (on cutter)

  WARNING

Failure to observe and comply with the 

safety symbols affixed to the cutter housing could 

result in death or serious personal injury.

  WARNING

Make sure the safety symbols (decals, 

labels, etc.) are securely affixed to the tool and that 

they are legible. If not, obtain replacements from 

Enerpac. Refer to tool repair parts sheet for locations 

and part numbers. Failure to maintain safety symbols 

on tool could result in death or serious personal 

injury.

The following safety symbols are affixed to the cutter 

housing:

Crush hazard: 

Keep hands, fingers and other 

body parts away from the cutting head during 

operation. 

Projectile hazard: 

Objects may be ejected 

from the cutter during operation. Stay clear of 

cutting area. Wear eye and face protection.

1.3 

 

 

General Hydraulic Tool Safety Precautions 

(Tools with external hydraulic pumps)

 

NOTICE:

  WARNING

Failure to observe and comply with the 

following precautions and instructions could result 

in death or serious personal injury. Property damage 

could also occur.

•  Always read, follow and completely understand 

all manufacturer's instructions when operating 

pumps, valves and all other devices used with the 

tool. Follow all safety precautions contained in the 

manufacturer's manuals.

•  Use the tool only with a compatible Enerpac pump. 

Use of a non-compatible pump may result in erratic 

and/or unsafe operation.

•  The tool is designed for a maximum working pressure 

of 10,150 psi [700 bar]. Do not connect the tool to a 

pump with a higher pressure rating. Be certain that all 

hydraulic hoses and fittings are properly connected 

and that they are rated at 10,150 psi [700 bar] or 

higher.

•  Never set a relief valve to a higher pressure than 

the maximum rated pressure of the pump and tool. 

If ratings are different, relief valve setting should not 

exceed the setting of the lowest rated component 

(pump or tool).

•  Perform cleaning, maintenance and repair operations 

only after disconnecting the tool from the hydraulic 

pump.

•  Wear suitable personal protective equipment (PPE) 

such as goggles, gloves and protective clothing 

when checking hoses and fittings.

•  Do not leave the tool unattended in the workplace 

when it is connected to the hydraulic pump.

•  The tool is designed for noncontinuous use. Allow 

sufficiently long pauses to allow the oil to cool. 

Consult Enerpac if prolonged and/or interrupted use 

is required.

•  Do not expose tool to temperatures in excess of 

158°F [70°C]. Allow tool to cool or remove heat 

source.

•  Be aware of hot metal components. Avoid contact 

with these components to prevent burns.

•  Do not handle pressurized hoses. Escaping oil under 

pressure can penetrate the skin. If oil is injected 

under the skin, see a doctor immediately.

•  Do not pressurize disconnected couplers.
•  Never use a hydraulic cylinder or tool with uncoupled 

couplers.

•  Do not remove or disable the pump relief valve. 

Do not remove or disable the tool relief valve (if 

equipped).

•  Monitor the system hydraulic pressure gauge (or 

digital pressure readout). It is your window to see 

what is happening in the system.

Summary of Contents for EBH35

Page 1: ...CAUTION and NOTICE NOTICE DANGER Indicates a hazardous situation that if not avoided will result in death or serious personal injury NOTICE WARNING Indicates a hazardous situation that if not avoided...

Page 2: ...es when they become dull Suitably maintained cutting tools with sharp edges are less likely to jam and are easier to control Always perform a visual inspection of the cutter before placing it into ope...

Page 3: ...r during operation Stay clear of cutting area Wear eye and face protection 1 3 General Hydraulic Tool Safety Precautions Tools with external hydraulic pumps NOTICE WARNING Failure to observe and compl...

Page 4: ...lock out power at the AC power supply and disconnect the hydraulic hoses Refer to the separate pump instruction sheet provided with the pump for detailed pump safety operation and maintenance instruc...

Page 5: ...ve Cutter may stall during operation if one or more of the maximum limits is exceeded 2 2 Specifications Cutter Model No Max Cutting Force Weight Max Hyd Operating Pressure Ambient Operating Temp Hyd...

Page 6: ...IONAL AND INTERNATIONAL STANDARDS Enerpac declares that this product has been tested and conforms to applicable standards and is compatible with all CE requirements A copy of an EU Declaration of Conf...

Page 7: ...must be rated at 10 150 psi 700 bar or above 6 2 1 Connecting the Hydraulic Couplers 1 Be sure that pump motor is stopped 2 Be certain there is no residual pressure in the hydraulic circuit If pressu...

Page 8: ...from AC power supply 2 Connect one end of the electrical cable to the electrical connector at the pump electrical control box 3 Connect the other end of the electrical cable to the electrical connecto...

Page 9: ...hown in Figure 5 Close the safety guard as shown in Figure 6 7 0 CUTTER SAFETY GUARD 7 1 Description When closed the safety guard prevents hand contact with the moving piston and blade See Figure 4 Th...

Page 10: ...the cutter use only the supplied lifting eyebolt See Figure 7 Use appropriately rated lifting equipment NOTICE WARNING Because the cutter components are very heavy there is a risk of cuts crushing or...

Page 11: ...ut when the item is positioned against the fixed blade of the cutter After adjusting the support bolt be sure that the support bolt retaining nut is snug tight against the support bolt mounting ear Th...

Page 12: ...tter model Refer to the chart in Section 2 1 of this manual 1 Figure 11 Operation Advance Cut 2 2 Be sure that the piston is in the home fully retracted position See Figure 8 3 Open the safety guard R...

Page 13: ...mp instruction sheet for pressure relief procedure The pump must be disconnected from the AC power supply The cutter must be given time to cool to prevent burns Procedures must be performed in a suita...

Page 14: ...Disconnect pump from AC power supply 9 5 Blade Replacement The use of worn blades decreases the effectiveness of the cutter and can also side load the cylinder possibly damaging the tool Pump overheat...

Page 15: ...fasteners are tight Replace repair or tighten components as needed NOTICE WARNING Always disconnect pump from AC power supply before beginning cutter blade replacement procedures Failure to observe th...

Page 16: ...ubleshoot and repair pump and solenoid control valve as required Service Center Cutter seal wear and or internal damage Repair cutter as required Service Center 2 Cutter vibrates during operation Loos...

Page 17: ...Notes...

Page 18: ...Notes...

Page 19: ...Notes...

Page 20: ...WWW ENERPAC COM...

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