9
4.0 PRODUCT DESCRIPTION
4.1 Introduction
The Enerpac E-Series electric torque wrench pump is designed
for use with hydraulic torque wrenches rated at 10,000 psi [700
bar] maximum operating pressure.
Features include:
• User selectable auto-cycle or manual mode operation.
• Remote control 3-button
Smart IQ
pendant with LED status
indicator light.
• High efficiency permanent magnet direct drive motor.
• Durable and lightweight all aluminum chassis construction.
• Two-stage pump design for fast system fills and controlled
flow at high pressures.
• Six discreet pump elements provide even flow and smooth
operation.
• Integrated fan forced heat exchanger and built-in thermal
protection.
• Built-in user and service center diagnostic features.
Refer to Figure 2 for a diagram of the pump's major features and
components.
4.2 Conformance to National & International Standards
Enerpac declares that the E-Series pumps have
been tested and conform to applicable standards
and are approved to carry the CE, TUV C and US,
and FCC certification marks. An EU declaration of conformity is
included in the shipment.
4.3 Electromagnetic Compatibility (EMC)
Enerpac E-Series pumps have been tested and certified to
conform to CE-EMC Emission and Immunity standards and to
FCC emission standards.
5.0 PREPARATION FOR USE
5.1 Important Receiving Instructions
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
Note that a small amount of residual hydraulic oil may be present
within the packaging from product final assembly and testing
procedures. In addition, a small amount of hydraulic oil may
leak from the reservoir air breather (covered by a removable
absorbent pad) during shipping. A minimal amount of oil inside
the shipment should be considered as normal and not as a cause
for concern.
5.2 Connecting Hydraulic Hoses
Couplers must be polarized per Figure 3 for correct wrench
operation. All hoses, fittings and components used with the
pump must be rated for at least 10,000 psi [700 bar] operation.
WARNING Avoid kinking or tightly bending hoses. Do not
exceed the hose manufacturer's stated minimum bend
radius. If a hose becomes kinked or otherwise damaged, it
must be replaced. Damaged hoses may rupture at high
pressure. Serious personal injury may result.
Make hydraulic connections to pump couplers “A” and “B” as
described in the following steps. Refer to Figure 3.
1. To prevent the pump from starting, be sure that the pump
power cord is disconnected from the AC power source.
2. Verify that pump hydraulic pressure gauge indicates zero
(0) psi/bar. If any pressure is indicated, relieve pressure as
described in Section 10.0 of this manual.
NOTICE
The pump is supplied with coupler halves pre-installed
in the pump hydraulic ports. These coupler halves are compatible
with Enerpac THQ Series torque wrench hoses.
3. Remove dust caps from pump couplers “A” and “B”.
4. Connect the hose from the advance side of the torque
wrench to pump coupler “A”. Hand tighten the collar on the
female coupler until it is fully threaded onto the male collar.
5. Connect the hose from the retract side of the torque wrench
to pump coupler “B”. Hand tighten the collar on the female
coupler until it is fully threaded onto the male collar.
WARNING
At each hose connection, be certain that the male and female
coupler halves are engaged and fully threaded together.
Failure to follow this precaution may result in high pressure
oil leakage and/or detachment of the hose under pressure.
Skin penetration and serious personal injury could occur.
6. Ensure couplers are fully engaged and tightened before
operating. Partial coupler engagement will prevent proper
wrench operation.
NOTICE
When a torque wrench is first connected to the pump,
air may be trapped in the hydraulic circuit. Refer to Section 7.3
for air removal procedure.
5.3 Disconnecting Hydraulic Hoses
Disconnect hydraulic hoses after use as described in the
following steps:
1. Be sure the torque wrench is fully retracted.
2. Verify that pump hydraulic pressure gauge indicates
zero (0) psi/bar. If any pressure is indicated, relieve
pressure as described in Section 10.0 of this manual.
3. Disconnect the pump AC power cord from the electrical
outlet.
4. At pump couplers “A” and “B”, loosen the threaded collars
on the female couplers. Disconnect hoses from pump.
5. To prevent contamination, install dust covers over pump
and hose couplers.
B
A
Torque Wrench
Advance
Figure 3, Hydraulic Hose Connections (typical)
Retract
Pump
Summary of Contents for E-Pulse E Series
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