Enerpac E-Pulse E Series Instruction Sheet Download Page 16

16

Table 1 - Troubleshooting Guide

Symptom

Possible Cause

Action

1.  Pump will not start.

a.  No power.

Be sure that the pump AC power cord is connected to the 

electrical outlet. 

b.  Pump fault triggered.

Refer to Table 2, Pump Fault Codes, for additional 

information.

2.  Pump stops under load.

a.  Pump fault triggered.

Refer to Table 2, Pump Fault Codes, for additional 

information.

b.  Pump jammed due to obstruction. Contact Enerpac Authorized Service Center.
c.  Pump bypass valve out of 

adjustment or malfunctioning.

Contact Enerpac Authorized Service Center.

d.  Internal damage to pump and/or 

motor.

Contact Enerpac Authorized Service Center.

3.  Pump fails to build 

pressure or builds less 

than full pressure.

a.  Low oil level.

Add oil to reservoir as required. Refer to Section 11.3 

Follow priming procedure in Section 11.5 if pump reservoir 

was emptied during operation or while pump was being 

serviced.

b.  Relief valve open or set too low.

Raise relief valve pressure setting. Refer to Section 9.0.

c.  Oil needs changing.

Completely drain and refill reservoir per instructions in 

Section 11.4.

 

NOTICE

 

Use only Enerpac HF hydraulic oil. Use of other oils 

may result in damage to pump components and will void 

the Enerpac product warranty.

d.  External system leak.

Repair or replace components as required.

e.  Pump oil intake suction filter is 

dirty.

Contact Enerpac Authorized Service Center.

f.  Pump bypass valve out of 

adjustment or malfunctioning.

Contact Enerpac Authorized Service Center.

g.  Pump Internal leakage.

Contact Enerpac Authorized Service Center.

h.  Pump seals worn or damaged.

Contact Enerpac Authorized Service Center.

i.  Internal damage to pump and/or 

motor.

Contact Enerpac Authorized Service Center.

12.0  CLEANING AND INSPECTION

•  Periodically clean the cooling fins on the pump side surfaces 

to remove any accumulated dust or dirt.

•  Remove any dust or dirt from the pump front and rear covers 

and the pump top and bottom surfaces. Be sure that all four air 

vents are unobstructed.

•  Periodically wipe the air breather/filter surface with a clean rag 

to remove any loose dirt or oil sediment. The air breather/filter 

must remain unobstructed to allow proper reservoir venting.

•  Be sure that pendant and controls are free of dust or dirt.
•  To prevent contamination, always remove any dirt from around 

the oil drain/fill plug before removing it. Wipe the drain/fill plug 

with a clean rag before reinstalling it.

•  Check for loose, missing or damaged parts. Make repairs as 

required before returning the pump to use.

13.0  STORAGE

Store the pump in a clean, dry and secure location.
To prevent possible damage to pump components, storage area 

ambient temperature must not be less than -22°F [-30°C] and 

must not 149°F [+ 65°C].

14.0  TROUBLESHOOTING

The information in the Troubleshooting Guide (Table 1) is intended 

as an aid to help diagnose and correct various possible problems 

that may occur.
For repair service, contact your nearest Enerpac Authorized 

Service Center. Only an Enerpac Authorized Service Center 

should be permitted to service the pump and its components.

  WARNING

Failure to observe and comply with the following precautions 

could result in death or serious personal injury. Property 

damage could also occur.

•  Never tighten or loosen hydraulic fittings while the pump 

hydraulic system or connected components are pressurized. 

Escaping oil under pressure can penetrate the skin, causing 

serious personal injury.

•  Keep hands, fingers and other body parts clear of pinch 

points and moving parts when observing operation during 

troubleshooting.

•  To prevent accidental start-up of pump during servicing, 

always disconnect the pump from electrical power sources 

before performing any maintenance or repair procedures.

(continued on next page)

Summary of Contents for E-Pulse E Series

Page 1: ...9 Rev B 07 19 To protect your warranty use only ENERPAC hydraulic oil Models EP3504TB and EP3504TB M EP3504TI and EP3504TI M EP3504TE and EP3504TE M E Series Electric Torque Wrench Pump Instruction Sh...

Page 2: ...necting Hydraulic Hoses 9 5 3 Disconnecting Hydraulic Hoses 9 5 4 Hydraulic Reservoir 10 5 5 Hydraulic Reservoir Air Breather Filter 10 6 0 FEATURES AND CONTROLS 10 6 1 Carrying Handle 10 6 2 Ventilat...

Page 3: ...e pressurized hydraulic hoses Escaping oil under pressure can penetrate the skin If oil is injected under the skin see a doctor immediately Do not pressurize disconnected couplers The system operating...

Page 4: ...h the cord The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper connection of the pump grounding condu...

Page 5: ...ifications on pump data plate Use of incorrect outlet could damage the motor 1 6 IP Ratings Ingress Protection IEC standard 60529 The pump IP rating is IP54 The pendant IP rating is IP67 Outdoor use i...

Page 6: ...i bar in min l min in min l min in min l min in min l min RPM EP3504T_ 2 Stage 10 000 700 220 3 61 130 2 13 58 0 95 32 0 52 600 2400 EP3504T_ M 2 Stage 10 000 700 220 3 61 130 2 13 58 0 95 32 0 52 600...

Page 7: ...SSURE 0 100 300 200 400 600 500 700 0 0 5 1 0 1 5 2 5 2 0 3 5 3 0 4 0 Oil flow l min Pressure bar METRIC Models EP3504TI EP3504TI M EP3504TE and EP3504TE M 240V FLOW vs PRESSURE 0 50 100 150 200 250 0...

Page 8: ...stment Locknut 8 Hyd Reservoir Air Breather and Filter 9 Hyd Reservoir Oil Drain Fill Plug 10 Oil Level indicator 11 Front Cover Panel 12 Cooling Fins 13A Cooling Vent exhaust 13B Cooling Vents intake...

Page 9: ...bending hoses Do not exceed the hose manufacturer s stated minimum bend radius If a hose becomes kinked or otherwise damaged it must be replaced Damaged hoses may rupture at high pressure Serious pers...

Page 10: ...nal voltage of 200 250 VAC These units contain a European style Schuko power plug All configurations are single phase 50 60 Hz Before connecting electrical power to the pump be certain that the AC pow...

Page 11: ...ing Positions NOT ALLOWED 7 3 Air Removal When the torque wrench is connected for the first time air may be trapped in the wrench and hoses To ensure smooth safe operation run the torque wrench throug...

Page 12: ...he desired pressure 7 Release the green pendant button 8 Recheck the final pressure setting by holding the green pendant button and pressurizing the system 9 If the final pressure setting is not at th...

Page 13: ...stored pressure is recorded NOTICE The pump will save the stored pressure within the available range of 1 000 to 10 000 psi 70 to 700 bar even after long periods of non use 9 2 Torquing Manual Mode 1...

Page 14: ...4 Figure 8 Oil Level Indicator FULL ADD OIL See figures 9 and 10 OVERFILLED 11 3 Adding Oil 1 Be sure that hydraulic torque wrench is fully retracted 2 Be certain that pump is off and that all hydrau...

Page 15: ...applicable laws and regulations 7 Remove the oil drain fill plug Allow all used oil to drain completely from the reservoir into the pan or container It may be necessary to tilt the pump slightly forw...

Page 16: ...pump side surfaces to remove any accumulated dust or dirt Remove any dust or dirt from the pump front and rear covers and the pump top and bottom surfaces Be sure that all four air vents are unobstru...

Page 17: ...ration is smooth Refer to Section 7 3 b External hydraulic leak Tighten connections Replace damaged components c Internal leakage in valve Contact Enerpac Authorized Service Center d Internal damage t...

Page 18: ...pproximately 3 seconds after power has been reconnected This indicates that the pump is in normal operational mode b Pump electrical and or mechanical problems Contact Enerpac Authorized Service Cente...

Page 19: ...lowed by a 1 second pause Sequence repeats until pump cools to an acceptable temperature Motor electrical or internal ambient temperature too high Allow time for pump temperature to decrease as requir...

Page 20: ...and or in a sequence Refer to sections 8 0 and 9 0 of this manual for detailed instructions Pump must be connected to AC power Pendant buttons are not functional when AC power is disconnected Activat...

Page 21: ...Notes 21...

Page 22: ...Notes 22...

Page 23: ...Notes 23...

Page 24: ...http www enerpac com...

Reviews: