ENERGY KING 35EKB, Installation, Operation & Maintenance Manual, Page: 7 / 76

Rev 07/13/09 ENERGY KING™ Wood/Coal Boiler Owner’s Manual
Š
U. S. 1
Table of Contents
SAFETY INSTRUCTIONS
................................................................................................................................................i
TABLE OF CONTENTS
................................................................................................................................................... 1
SPECIFICATIONS
............................................................................................................................................................ 3
COMPONENT DESCRIPTION
....................................................................................................................................... 4
WHAT IS ASME-CERTIFICATION?
............................................................................................................................. 6
PREINSTALLATION CONSIDERATIONS
.................................................................................................................. 7
FUEL REQUIREMENTS
.................................................................................................................................................. 8
WOOD
............................................................................................................................................................................8
COAL
..............................................................................................................................................................................9
INSTALLATION
.............................................................................................................................................................. 10
G
ENERAL
R
EQUIREMENTS
...........................................................................................................................................10
Zones ........................................................................................................................................................................ 10
In-floor Heating ....................................................................................................................................................... 10
Placement ................................................................................................................................................................. 10
•
Floor Protection
................................................................................................................................................................... 10
•
As Primary Boiler
................................................................................................................................................................ 11
•
As Add-On Boiler
................................................................................................................................................................ 11
Clearances to Combustibles
................................................................................................................................................. 11
A
SSEMBLING
Y
OUR
ENERGY KING W
OOD
/C
OAL
B
OILER
.....................................................................................12
C
OMBUSTION
A
IR
R
EQUIREMENTS
..............................................................................................................................15
V
ENTING
S
YSTEM
.........................................................................................................................................................16
Masonry Chimney .................................................................................................................................................... 18
Chimney Connector ................................................................................................................................................. 18
Barometric Draft Control ........................................................................................................................................ 19
P
LUMBING
.....................................................................................................................................................................20
OPERATION
.................................................................................................................................................................... 22
G
ENERAL
I
NSTRUCTIONS
.............................................................................................................................................22
G
ATE
V
ALVES
...............................................................................................................................................................22
F
IRST
F
IRE
....................................................................................................................................................................23
T
YPICAL
O
PERATION
C
YCLE
.......................................................................................................................................23
O
VERFIRE
......................................................................................................................................................................24
P
OWER
F
AILURE
I
NSTRUCTIONS
..................................................................................................................................24
B
URNING
W
OOD
............................................................................................................................................................25
Starting a Wood Fire................................................................................................................................................ 25
Refueling .................................................................................................................................................................. 25
B
URNING
C
OAL
.............................................................................................................................................................26
Starting a Coal Fire ................................................................................................................................................. 27
Refueling / Recharging ............................................................................................................................................ 27
MAINTENANCE
.............................................................................................................................................................. 29
C
REOSOTE
– F
ORMATION AND
N
EED FOR
R
EMOVAL
.................................................................................................29
D
ISPOSAL OF
A
SHES
......................................................................................................................................................29
G
ASKET
R
EPLACEMENT
...............................................................................................................................................30
R
OUTINE
M
AINTENANCE
..............................................................................................................................................30
TROUBLESHOOTING GUIDE
...................................................................................................................................... 32
APPENDIX A: WIRING DIAGRAM
........................................................................................................................... 37
APPENDIX B: EXAMPLE PLUMBING DIAGRAM
................................................................................................. 39
APPENDIX C: PARTS LIST
........................................................................................................................................ 41
APPENDIX D: PURCHASE & SERVICE RECORD
................................................................................................ 45
APPENDIX E: WARRANTY CLAIM PROCEDURES
............................................................................................. 46
LIMITED WARRANTY ................................................................................................................................................. 49
SUPPLEMENT A: AQUASTAT-IMMERSION CONTROL
...................................................................................... 51
SUPPLEMENT B: 24-V WALL THERMOSTAT
....................................................................................................... 64