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Ascent Oil 

– August 2019 

 

31 

HOT WATER MAINTANENCE 

 

Domestic hot water is produced through a brazed plate heat exchanger (BPHE) which is factory installed on the EK1T 

and EK1T+ on the top of the boiler.  In areas with hard water (typical in wells and city water derived from aquifers), lime 
scale can build up on the internal surfaces of the plate heat exchanger and decrease performance and efficiency.  The 
EK1T and EK1T+ are shipped with a pair of integrated shutoff/drain valves to allow full isolation of the hot water 
components of the boiler.  Additionally, the drain valves allow clean-in-place (CIP) maintenance.  CIP allows all portions of 
the domestic hot water equipment to be cleaned with a descaling agent without removing any components from the boiler. 
 

Energy Kinetics recommends using a citric acid descaler such as Hercules HAYMAKER™ for the following reasons: 
1.  Chemical compatibility with all components and gaskets. 
2.  NSF 60 rated for potable water. 
3.  Citric Acid is non-corrosive and biodegradable and is septic and sewer safe. Follow manufacturer instructions for 

proper neutralization (if applicable) and disposal. 

Procedure: 

1.  Always follow all safety precautions and good service practices. 
2.  Close factory installed hot water make-up (A) and fixture supply isolation valves (B). 
3.  Ensure the quarter-turn drain valves are closed and remove drain hose bib caps (C). 
4.  Attach cleaning hoses to the drain valves at (C) location. Attach the hose on the supply side of th

e EK1T’s (or 

EK1T+’s) hot water system on hot water make-up valve (A), near the flow switch, to a submersible or pond pump. 

5.  Combine acid and water in ratio recommended on acid descaler bottle (1 quart of acid to 1 gallon of water is typical). 

 

WARNING:

 

Always add acid to water, and NOT water to acid.  Fill the bucket with the required amount of water, 

and then add the acid to the water.  This minimizes the risk of splashing full strength acid. 
 

6.  Open valves (C).  Power the submersible or pond pump and circulate cleaning fluid for 20-45 minutes. 
7.  Adjust mixing valve setting while submersible pump circulates to ensure mixing valve can fully actuate and all 

surfaces are cleaned. 

8.  Fluid will stop reacting when the system is clean, or if all of the cleaner has been consumed. 
9.  Dispose of cleaner per manufacturer instructions and good practices. 
10. Slowly open the hot water make-up shutoff valve (A) to flush any remaining acid from the system out through fixture 

supply isolation drain valve (B).  Flush to drain for 3-5 minutes. 

11. Fully close drain valves (C).  Open the hot water make-up (A) and fixture supply isolation valve (B), returning the 

system to service. 

12. Replace the drain hose bib caps on drain valves (C). 
13. Run system and set mixing valve for proper hot water supply temperature. 

 
 

 
 

 

 

Mixing Valve 

Flow Switch 

Recommended Items: 
Safety glasses and gloves 
(1) Bucket 
(2) Washing Machine hoses 
(1) Pump with hose connection 
(submersible is recommended) 
Descaler cleaning fluid 
Neutralizer if applicable 

Summary of Contents for SYSTEM 2000 Ascent Combi

Page 1: ...gykinetics com INSTALLER HANG THIS INSTRUCTION MANUAL AND ACCESSORY INSTRUCTIONS VISIBLY NEXT TO THE BOILER USING THE SUPPLIED POUCH ASME certified by EKI Certificate plate is under the jacket on the...

Page 2: ...enings sized and located per boiler manual and applicable codes WARNING Have the burner boiler started up and serviced at least once annually by a qualified service technician Professional care is nec...

Page 3: ...ipment Daily inspect the space around the burner boiler to verify the area is clean and free of the materials listed above Monthly watch the operation of your burner boiler through an operating cycle...

Page 4: ...L BURNER MOUNTING 13 GENERAL ASSEMBLY 14 ZONE CONTROL 17 BOILER BYPASS CIRCULATOR 18 FILLING WITH WATER VENTING and PURGING 18 BOILER WATER TREATMENT 19 ANTI FREEZE 19 WINTERIZING 19 LINE VOLTAGE WIRI...

Page 5: ...tune up by a qualified service agency to maintain top efficiency and peak performance and to verify proper performance of all safety devices PERIODIC MAINTENANCE The Ascent Combi boiler requires mini...

Page 6: ...r spa and or pool heating systems Call Energy Kinetics to obtain piping and wiring instructions for applications such as hydronic heating radiant heating domestic hot water swimming pool heating multi...

Page 7: ...tion thereto should leak the resulting flow of water will not cause damage to the area in which it is installed A hot water storage tank should be installed in such a manner that if the storage tank o...

Page 8: ...ed around each other Water travels along one passageway from your home toward the center of the unit and heated gases travel from the unit center toward the vent This is a forced circulation counter f...

Page 9: ...ed or lost prior to installation LOCATION and CLEARANCE DANGER Provide clearance to combustible surfaces in accordance with all local and national codes Follow National Fire Protection Association Bul...

Page 10: ...stion An optional sealed air box Silent Burner Cover included in the Combi Plus model allows combustion air to be piped from outside the building Piping of outside air directly to the boiler is highly...

Page 11: ...the flue connector to allow scale and condensation to accumulate without blocking the flue pipe Do not block the flue opening by inserting the flue connecter too deeply into the chimney Best Practice...

Page 12: ...nting products as outlined in the supplemental manual and must not be vented with L Vent or any conventional chimney products FUEL SYSTEMS NOTICE Inspect and if needed replace oil lines according to l...

Page 13: ...the heat of combustion and then seals the air tube flange joint with a high grade retort cement NOTICE Oil burners for field installation or for field replacement should be installed according to burn...

Page 14: ...good practices The diagrams and locations presented in the manual are recommended Ascent Combi EK1T Ascent Plus Combi EK1T Air Vent and T P Gauge Power Venter Ascent Hydrostat 18 Plate Heat Exchanger...

Page 15: ...EXPANSION TANK LOCATION FEEDWATER CONNECTION EXPANSION TANK TO BE LOCATED IN RETURN PIPING ITEMS INSIDE PHANTOM BOX NOT INCLUDED WITH SYSTEM OPTIONAL TRIM KIT INCLUDES EXP TANK FEEDER PREVENTER OPTIO...

Page 16: ...inetics to obtain piping and wiring instructions for alternate applications such as hydronic heating radiant heating domestic hot water swimming pool heating multiple boilers injection loops etc Figur...

Page 17: ...he Ascent Hydrostat control to complete the call for heat ZONE CONTROL BY CIRCULATOR Zone control by circulators requires a circulator relay with end switch EK P N 10 0464 4 SR504 or equivalent or ind...

Page 18: ...the bypass circulator provides forced circulation to the plate heat exchanger to allow rapid and efficient heat transfer to the domestic water NOTICE Heat Only systems come from the factory with bypa...

Page 19: ...d antifreeze to obtain approximately a 30 by volume mixture of antifreeze in water Call Energy Kinetics for assistance in calculating how much anti freeze to add to system WINTERIZING NOTICE If the As...

Page 20: ...Ascent Oil August 2019 20 LINE VOLTAGE WIRING DIAGRAMS Figure 3A Combi All wiring installations in The United States must comply with the NEC and any local codes...

Page 21: ...ics to request alternate low voltage wiring diagrams to handle special situations such as air handler wiring heat pump wiring Wi Fi and power stealing thermostats or isolation relays for thermostats A...

Page 22: ...d and will remain hot for over 2 hours after preheating so after activated the water will be ready for an extended period of time Option 3 OP3 This option is a compromise between maximum efficiency an...

Page 23: ...boiler functionality To temporarily install an off the shelf Hydrostat 3250 on the EK1T or EK1T follow the standard wiring diagram with the following exceptions 1 Reinstall the flow switch to ZC and...

Page 24: ...determined The blocked intake switch can be disabled by removing the flex tubing on the Dilution Air Exhaust Fan inducer assembly that connects it to the pressure tap After removing the tube run the b...

Page 25: ...leed air from pump 3 On light off water temperature and stack temperature will start to rise A slight odor is common on initial light off as refractory and converter surfaces warm for the first time 4...

Page 26: ...ank 10 7 1 Although the Ascent Combi Boiler can operate without a trace of smoke above 14 CO2 the nominal gain in efficiency may not offset the potential of increased maintenance costs Note 1 For comb...

Page 27: ...Plus Combi flexible coupling clamps and condensate drain Step 4 Clean Boiler Remove stainless steel alloy combustion chamber using caution it may be hot Brush and vacuum the heat exchange surface if...

Page 28: ...y and check ignitor 4 Check Filter condition Replace annually and if vacuum exceeds 7 for single pipe systems 5 Check flexible oil line for leaks or corrosion Gently bend hose along its length to chec...

Page 29: ...xing valve up and down in temperature to ensure that it moves freely Set the mixing valve temperature feeding the domestic hot water fixtures to the desired temperature of approximately 120 F using mi...

Page 30: ...Hydrostat control to simulate a thermostat call c Restore power The burner should start shortly d At approximately 180 F the Ascent Hydrostat control should shut off burner e Turn off power and discon...

Page 31: ...eaning hoses to the drain valves at C location Attach the hose on the supply side of the EK1T s or EK1T s hot water system on hot water make up valve A near the flow switch to a submersible or pond pu...

Page 32: ...EZ1 10 0447 18 Plate Heat Exchanger ITEM EK1T DESCRIPTION ITEM EK1T PART NO DESCRIPTION PART NO A 10 0828 Combustion Chamber Stainless L 10 0830 Rear Insulation Board 2 B1 10 0825 Energy Converter As...

Page 33: ...Ascent Oil August 2019 33 NOTES...

Page 34: ...Ascent Oil August 2019 34...

Page 35: ...e of the trade list price of such pressure vessel at the time the warranty claim is made as determined in the following YEAR 1 st 11 th 12 th 13 th 14 th 15 th 16 th 17 th Percent of Trade list Price...

Page 36: ...to settle any disagreement arising in connection with this claim before resorting to legal remedies in courts If you have any questions about the coverage of this warranty contact Energy Kinetics at...

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