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Enerdrive ePRO COMBI Owners Manual

5. CHARGER OPERATION 

5.1 CHARGE PROGRAMS
 All standard selectable charge programs (using DIP switches 5 and 6), perform a four stage IUoUoP charging 
process comprising of a “Bulk”, an “Absorption”, a “Float” and a “Pulse” stage. The image below visualizes the 
four stage charging process :

In the Bulk stage, the charger delivers full output current and typically returns approximately 80% of charge 
back into the battery once the absorption voltage is reached. During this stage, the battery empty and battery 
50% full indicators will be lit depending on the Bulk charge progress. When the absorption voltage has been 
reached, the Absorption stage will be entered and the battery 80% full indicator will be lit. This stage will return 
the final 20% of charge to the battery. The output voltage is kept at a constant level and the charge current 
decreases as a function of the battery’s state of charge. When the charge current has dropped below a certain 
value or when the maximum absorption timer has been expired, the Float stage will be entered. The battery 
full Indicator will be lit and an acoustical message will sound, indicating that the battery is full. In this stage 

Summary of Contents for ePRO Combi

Page 1: ...INVERTER CHARGER OWNERS MANUAL 12V 1600VA 60AMP 24V 1800VA 35AMP DC to AC true sinewave inverter Programmable battery charger Automatic transfer switch ...

Page 2: ...read and save the entire manual before using your Enerdrive ePRO Combi Misuse may result in damage to the unit and or cause harm or serious injury Read manual in its entirety before using the unit and save manual for future reference PRODUCT NUMBERS Range Model Part Number ePRO Combi Inverter Charger 12V 1600VA 60AMP 24V 1800VA 35AMP 5016300 5016320 ePRO Battery Charger 12V 40AMP 12V 60AMP 24V 20A...

Page 3: ...mbi LED indicators and error modes_____________________ 12 4 2 1 Error indications____________________________________________________ 13 4 3 Alarm relay_________________________________________________________14 4 4 Trigger input________________________________________________________14 4 5 Load requirements in inverter mode____________________________________14 5 CHARGER OPERATION_______________...

Page 4: ...ion for the Enerdrive ePRO Combi Each time before using the Enerdrive ePRO Combi READ ALL instructions and cautionary markings on or provided with the inverter and all appropriate sections of this guide The Enerdrive ePRO Combi contains no user serviceable parts See Warranty section for how to handle product issues WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN DEATH OR SERIOUS INJURY ...

Page 5: ...ome WARNING EXPLOSION HAZARD DO NOT use the Enerdrive ePRO Combi in the vicinity of flammable fumes or gases such as gas bottles or large engines AVOID covering the ventilation openings Always operate unit in an open area Prolonged contact to high heat or freezing temperatures will decrease the working life of the unit LIMITATIONS OF USE Do not use in connection with life support systems or other ...

Page 6: ...gain while deactivating the inverter The connected loads are now supplied again by the grid generator without any interruption Additionally the ePRO Combi offers features like AC Input Power Boost which temporarily assists weak AC input sources when the connected load needs more power than available from the grid or generator AC Input Current Limit which limits the maximum current consumed from th...

Page 7: ...rs that cannot be configured by DIP switches shall return to the factory default settings This manual will only describe the DIP switch settings and all relevant factory default parameters Configuration by Dashboard will be explained in the Dashboard manual that comes with the ePROLink to USB Communication Kit 3 2 FACTORY DEFAULT PARAMETER SETTINGS The table below shows an overview of the most rel...

Page 8: ...tch when exceeded factory setting 150V and a delayed undervoltage level which releases the AC transfer switch after a certain delay factory settings are 180V and 5 seconds The charger stops charging when the AC input voltage drops below 185V and restarts again above 190V Configurable by Dashboard Parameter AC input frequency range Value 45Hz 65Hz Description Input frequency range which is accepted...

Page 9: ...bi detects a signal fail at the AC input The lower settings are resulting in a slower AC input source g inverter transfer time while the higher settings result in the fastest transfer times The settings Low and Very Low can be used when the AC input signal is distorted or unstable which could be the case when a small generator is used The settings High and Very High can be used when the ePRO Combi...

Page 10: ...IEW During step 3 of the installation guide you can alter the factory settings of the DIP switches to change the functionality of the ePRO Combi on a few points For additional information about the settings see the previous chapter 3 2 The following settings can be made on 1 1 2 3 4 5 6 7 8 Setting description on 1 Factory setting OFF Local External Programming ON External DIP switches 2 to 7 are ...

Page 11: ... on 7 Factory setting OFF AC Input Power Boost ON AC Input Power Boost on OFF AC Input Power Boost off on 8 Factory setting ON Bypass remote switch Bypasses the remote switch connection when no remote switch is connected ON Remote switch connection terminals are bypassed OFF Remote switch connection terminals are open A remote switch must be connected and switched ON in order to activate the ePRO ...

Page 12: ...transfer switch and activate the inverter again All this happens so fast that the connected load will not be disturbed When switched to Off the ePRO Combi is completely shut down and cannot be activated by a remote switch or the Universal Remote Control either In this mode the ePRO Combi will draw no current from the battery When switched to Charger only the ePRO Combi will disable the inverter mo...

Page 13: ... On green AC input approved transfer switch closed On blinking red AC input present but out of range On red AC transfer switch disabled 3 Charge status bar Gives a rough indication of the charging progress see below LED 3a 100 full ready LED 3b 80 full LED 3c 50 full LED 3d empty 4 Power on off charger only switch See chapter 4 1 for more explanations 4 2 1 ERROR INDICATIONS When the mode indicato...

Page 14: ...ging the relay 4 4 TRIGGER INPUT The trigger input offers a way of externally controlling the behaviour of the ePRO Combi The trigger input can be connected to an external switch or a potential free relay contact Closing this external switch or contact a user programmable action will be performed Such an action could be to release the AC transfer switch temporarily disable the AC input Power Boost...

Page 15: ...his stage the battery empty and battery 50 full indicators will be lit depending on the Bulk charge progress When the absorption voltage has been reached the Absorption stage will be entered and the battery 80 full indicator will be lit This stage will return the final 20 of charge to the battery The output voltage is kept at a constant level and the charge current decreases as a function of the b...

Page 16: ...ifferent stages can be linked together and all individual stages can be configured extensively 5 2 EQUALIZING A FLOODED BATTERY If you are using a flooded lead acid battery an occasional equalization charge cycle may be recommended by the manufacturer This might also be true when the flooded battery has been very deeply discharged or often charged inadequately During equalization the battery will ...

Page 17: ...ide of the unit see image below for 3 seconds until all charge status indicators start flashing The ePRO Combi will allow a maximum equalization time of 2 hours before it automatically jumps back to the Float stage If the specific gravity of each cell does not match the battery manufacturer s specifications yet you can initiate a new 2 hours equalization cycle by pressing the push button for 3 sec...

Page 18: ...the frequency between 45Hz 65Hz assuming standard settings Charger mode and or the AC transfer switch are disabled during setup using Dashboard Enable Charger mode and the AC transfer switch using Dashboard The battery is not being charged up to it s maximum capacity Incorrect absorption charge voltage setting Check DIP switch 5 and 6 for correct settings Or adjust the absorption voltage using ePR...

Page 19: ...erter on blinks red twice per second Inverter is overloaded Make sure that the total power rating of the AC output load is lower than the nominal inverter power rating Connected AC output load causes a short circuit Make sure that the AC output load is not defective Check if the AC output wiring and connections are not creating a short circuit Connected AC output load causes a too large inrush cur...

Page 20: ... depending on the amount of overload Reduce the AC output load All mode indicator LEDs inverter on charger on and AC in are blinking red four times Device or connection fault ePRO Combi is defective return for service External AC source is connected to the AC output instead of the AC input Mode indicator LED charger on blinks five times Charge program error User has selected an empty or invalid ch...

Page 21: ...Arms Transfer time typical 0ms inv g mains 5ms mains g inv General ePRO Link enabled Yes Protections high low battery voltage high temperature overload short circuit high ripple voltage and low AC input voltage DC connections Two wires length 1 5 meters 35mm 2 AC connections Screw terminals Enclosure body size 351 x 210 x 114mm Total weight 10 7kg Protection class Op temp Storage temp IP21 20 C 50...

Page 22: ...ustomer service department at support enerdrive com au or Phone 1300 851 535 before returning product to retail store After speaking to a customer service representative if products are deemed non working or malfunctioning the product may be returned to the purchasing store within 30 days of original purchase Any defective unit that is returned to Enerdrive within 30 days of the date of purchase w...

Page 23: ...Page 23 Enerdrive ePRO COMBI Owners Manual 9 NOTES ...

Page 24: ...Enerdrive ePRO COMBI Owners Manual Page 24 ...

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