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1.  INTRODUCTION 

This  manual  contains  information  that  will  allow  to  take  full  advantage  of 

ENEL200TH welding machine operation values and enable its safe use. 

Before operating the product, be sure to read this manual. 
 

2.  APPLICATION 

ENEL200TH  welding  machine  is  a  modern  direct  current  source  designed 

mainly  for  TIG  welding  and  with  coated  electrodes  (MMA)  of  all  types  (ER-, 
EA-,  EB-,  ES-,  ...)  with  diameters  from 

1.6  to 

4.0.  Due  to  the  high  open 

circuit voltage (90V) and very good welding properties, the device also allows 
welding  with  cellulose  coated  electrodes  which  are  used,  among  others,  for 
pipelines welding. 

When equipped with appropriate TIG welding torch it is possible to weld steel 

and its alloys and copper and its alloys using TIG welding (welding with a non-
consumable electrode - mostly tungsten electrode in an inert gas shield, such 
as  argon).  The  ignition  of  the  arc  is  non-contact  (HF)  or  contact  by  scratch. 
The remote control of the welding current is possible in all operating modes. 

A  microprocessor  controller  ensures  precision  welding,  repeatable  setting  of 

many parameters, and simple usage. 

Due  to  the  small  dimensions  and  weight,  and  resistance  to  large  voltage 

fluctuations,  the  ENEL200TH  welder  is  particularly  useful  for  operation  in 
difficult  field  conditions  when  installing  any  type  of  welded  structures, 
pipelines, tanks, etc. 

The device is designed for operation at ambient temperature from -10°C up to 

+40°C and relative humidity up to 90% at temperature of + 20°C. You can not 
operate  the  welder  in  the  rain  without  an  additional  protection  against  water 
entering the inside of the device. 

 

3.  DESCRIPTION 

ENEL200TH welding machine is an inverter direct current source, which uses 

an electronic power factor correction circuit (PFC). This way the welder offers 
high power with low power consumption from the mains. This current source 
is  characterised  by  good  dynamics  and  a  smooth  and  stable  arc.  It  is 
lightweight,  of  small  dimensions,  resistant  to  large  fluctuations  of  the  mains 
voltage.  The  connecting,  control  and  indicating  elements  are  located  on  the 
front panel. On the rear panel there are: the power switch, the power cord, the 
fan,  the  rating  plate  and  the  gas  valve  connection  used  to  supply  shielding 
gas  from  the  cylinder.  Control  and  indicating  elements  of  the  welder  are 
shown in Fig. 1. 

Summary of Contents for 200TH

Page 1: ...ENel Sp z o o WROC AW DESIGN AND MANUFACTURE OF POWER ELECTRONIC DEVICES INVERTER WELDING MACHINE ENEL200TH USER MANUAL DEALER...

Page 2: ...ble setting of many parameters and simple usage Due to the small dimensions and weight and resistance to large voltage fluctuations the ENEL200TH welder is particularly useful for operation in difficu...

Page 3: ...adjustable in the range of 5 to 170A with a resolution of 1A The rectifier is provided with the ANTISTICK feature facilitating electrode unsticking when it adheres to the works being welded when the...

Page 4: ...the value of the basic current is different from 100 we get pulsating current with the following parameters welding current value will alternate between two values the base current Ib at the TL time...

Page 5: ...welding current in amperes adjustable in the range of 5 200A with a resolution of 1A Ip initial current adjustable as a percentage of the welding current Is within the range 5 50 with a resolution of...

Page 6: ...ol button starts the process of increasing the welding current from the Ip value to the set welding current Is during the time Tn Pressing and releasing the control button once again starts the proces...

Page 7: ...htly lifting an electrode the arc ignition occurs at the moment of lifting an electrode NON CONTACT IGNITION LAMP 8 IS ON The welding process is initiated by pressing a control button on the grip When...

Page 8: ...ires entering a proper three digit PIN code After entering the correct code device switches to the normal operation If you enter a wrong code the device waits for entering the correct code Entering th...

Page 9: ...ter the correct PIN code When the correct code is entered the display shows P 0 0 Press P button the first digit of the code is displayed set 0 with the knob and accept it with P button the second dig...

Page 10: ...ustment range Welding current P40 P60 P100 Input current P40 P60 P100 Output Power P40 P60 P100 Power factor 170A Open Circuit Voltage Power cable cross section Case Enclosure Class Insulation class D...

Page 11: ...5mm2 terminated with an electrode holder K 160 1 2 3m welding cable 1x25mm2 terminated with an electric clamp ZBK35 1 3 Shoulder strap for carrying the rectifier 4 Welding cable with DUALTIG 26 4 weld...

Page 12: ...12 Figure 2 General electric diagram...

Page 13: ...ct the operation mode with button 3 Fig 1 5 Preparation the rectifier for MMA welding with coated electrodes connect the welding cable with electrode holder and the cable terminated with electric clam...

Page 14: ...kpiece initiates ignition of the arc The distance between an electrode and a workpiece shielding gas flow rate and precision of connection the earth wire terminal have a decisive influence on the ease...

Page 15: ...he temperature limiter can operate This cuts off the welding current and lights up the indicator 5 Fig 1 In such case wait until this indicator turns off and then you can continue the welding 8 When t...

Page 16: ...rectifier has been overloaded by exceeding the permitted duty cycle of 60 at currents given in Table 1 the temperature limiter can operate This cuts off the welding current and lights up the indicator...

Page 17: ...n suffocation Often inspect gas cylinder pressure regulator and gas hose All joints should be tight Do not connect the gas cylinder directly to the gas hose without a pressure regulator designed for a...

Page 18: ...plugs and sockets and the condition of the insulation of all current conducting wires and welding holders CAUTION HIGH VOLTAGE OF IONIZER OPERATION Don t press the welding torch switch when working in...

Page 19: ...tch 80 C Thermal switch 70 C Bridge Rectifier Power transformer Control circuit IGBT transistor Capacitor 470 F 450V Electronic kit uP16v2 Electronic kit OPTOv2 Output socket Output choke Control sock...

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