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d)  Connect  the  control  cable  of  a  TIG  torch,  equipped  with  the  appropriate 

connector  (C091  of  Amphenol,  Cat.  No.  T3300  001)  to  the  socket  on  the 
front panel. 

 

 

Control wires connection diagram of the DUALTIG grip  
 

 

 
 

e)  Select  the  method  of  arc  ignition  using  button  (7)  -  if  the  light  (8)  is  off, 

contact ignition is selected, if it's off - selected is non-contact ignition. Non-
contact  arc  ignition  is  realized  by  using  an  ionizer.  Pressing  the  switch  in 
the  grip  turns  on  the  ionizer  -  spark-over  between  an  electrode  and  a 
workpiece initiates  ignition  of the arc. The  distance between an  electrode 
and  a  workpiece,  shielding  gas  flow  rate  and  precision  of  connection  the 
earth  wire  terminal  have  a  decisive  influence  on  the  ease  of  the  arc 
ignition. 

 

6.2  OPERATION OF THE RECTIFIER 

Prior  to  welding,  ensure  that  all  safety  precautions  and  instructions  specified 

in section 7.1 have been observed. 

 

MMA WELDING (WITH COATED ELECTRODES) 
1)  Connect  the  welding  cable  with  the  electric  clamp  to  the  work  to  be 

welded. 

2)  Turn on the power switch at position ON (ZAŁ). After a while there should 

illuminate  the  indicator  (5)  (Fig.  1),  the  digital  display  and  the  lights 
indicating the last selected operation mode. The cooling fan should turn on 
immediately. 

Summary of Contents for 200TH

Page 1: ...ENel Sp z o o WROC AW DESIGN AND MANUFACTURE OF POWER ELECTRONIC DEVICES INVERTER WELDING MACHINE ENEL200TH USER MANUAL DEALER...

Page 2: ...ble setting of many parameters and simple usage Due to the small dimensions and weight and resistance to large voltage fluctuations the ENEL200TH welder is particularly useful for operation in difficu...

Page 3: ...adjustable in the range of 5 to 170A with a resolution of 1A The rectifier is provided with the ANTISTICK feature facilitating electrode unsticking when it adheres to the works being welded when the...

Page 4: ...the value of the basic current is different from 100 we get pulsating current with the following parameters welding current value will alternate between two values the base current Ib at the TL time...

Page 5: ...welding current in amperes adjustable in the range of 5 200A with a resolution of 1A Ip initial current adjustable as a percentage of the welding current Is within the range 5 50 with a resolution of...

Page 6: ...ol button starts the process of increasing the welding current from the Ip value to the set welding current Is during the time Tn Pressing and releasing the control button once again starts the proces...

Page 7: ...htly lifting an electrode the arc ignition occurs at the moment of lifting an electrode NON CONTACT IGNITION LAMP 8 IS ON The welding process is initiated by pressing a control button on the grip When...

Page 8: ...ires entering a proper three digit PIN code After entering the correct code device switches to the normal operation If you enter a wrong code the device waits for entering the correct code Entering th...

Page 9: ...ter the correct PIN code When the correct code is entered the display shows P 0 0 Press P button the first digit of the code is displayed set 0 with the knob and accept it with P button the second dig...

Page 10: ...ustment range Welding current P40 P60 P100 Input current P40 P60 P100 Output Power P40 P60 P100 Power factor 170A Open Circuit Voltage Power cable cross section Case Enclosure Class Insulation class D...

Page 11: ...5mm2 terminated with an electrode holder K 160 1 2 3m welding cable 1x25mm2 terminated with an electric clamp ZBK35 1 3 Shoulder strap for carrying the rectifier 4 Welding cable with DUALTIG 26 4 weld...

Page 12: ...12 Figure 2 General electric diagram...

Page 13: ...ct the operation mode with button 3 Fig 1 5 Preparation the rectifier for MMA welding with coated electrodes connect the welding cable with electrode holder and the cable terminated with electric clam...

Page 14: ...kpiece initiates ignition of the arc The distance between an electrode and a workpiece shielding gas flow rate and precision of connection the earth wire terminal have a decisive influence on the ease...

Page 15: ...he temperature limiter can operate This cuts off the welding current and lights up the indicator 5 Fig 1 In such case wait until this indicator turns off and then you can continue the welding 8 When t...

Page 16: ...rectifier has been overloaded by exceeding the permitted duty cycle of 60 at currents given in Table 1 the temperature limiter can operate This cuts off the welding current and lights up the indicator...

Page 17: ...n suffocation Often inspect gas cylinder pressure regulator and gas hose All joints should be tight Do not connect the gas cylinder directly to the gas hose without a pressure regulator designed for a...

Page 18: ...plugs and sockets and the condition of the insulation of all current conducting wires and welding holders CAUTION HIGH VOLTAGE OF IONIZER OPERATION Don t press the welding torch switch when working in...

Page 19: ...tch 80 C Thermal switch 70 C Bridge Rectifier Power transformer Control circuit IGBT transistor Capacitor 470 F 450V Electronic kit uP16v2 Electronic kit OPTOv2 Output socket Output choke Control sock...

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