Endress+Hauser Turbimax CUS52D Operating Instructions Manual Download Page 1

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Operating Instructions

Turbimax CUS52D

Turbidity sensor

BA01275C/07/EN/06.20

71473306

2020-03-16

Summary of Contents for Turbimax CUS52D

Page 1: ...Products Solutions Services Operating Instructions Turbimax CUS52D Turbidity sensor BA01275C 07 EN 06 20 71473306 2020 03 16...

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Page 3: ...k 20 6 Electrical connection 21 6 1 Connecting the sensor 21 6 2 Ensuring the degree of protection 22 6 3 Post connection check 22 7 Commissioning 23 7 1 Function check 23 8 Operation 24 8 1 Adapting...

Page 4: ...ous situation can result in a fatal or serious injury LCAUTION Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous sit...

Page 5: ...er applications The sensor is particularly suited for use in the following applications Final turbidity measurement in outlet of waterworks Turbidity measurement in inlet of waterworks Turbidity measu...

Page 6: ...them against unintentional operation 4 Label damaged products as defective During operation If faults cannot be rectified products must be taken out of service and protected against unintentional ope...

Page 7: ...ata including the calibration data are stored in the sensor The sensor can be precalibrated and used at a measuring point calibrated externally or used for several measuring points with different cali...

Page 8: ...mply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center 4 2 Product identification 4 2 1 Nameplate The nameplate provides you with...

Page 9: ...essful testing of the product by affixing to it the mark 4 4 3 ISO 7027 The measurement method used in the sensor corresponds to the nephelometric turbidity method according to ISO 7027 1 2016 4 4 4 E...

Page 10: ...Hauser 5 Installation 5 1 Installation conditions 5 1 1 Dimensions Plastic sensor 40 1 57 NPT G1 237 5 9 35 82 7 3 26 2 0 08 20 5 0 81 18 5 0 73 12 5 0 49 13 5 0 53 20 5 0 81 15 0 59 A0042002 3 Dimens...

Page 11: ...inless steel sensor 40 1 57 NPT G1 237 5 9 35 82 7 3 26 84 5 3 33 2 0 08 20 5 0 81 18 5 0 73 12 5 0 49 13 5 0 53 20 5 0 81 15 0 59 A0030699 4 Dimensions of stainless steel sensor and stainless steel s...

Page 12: ...59 2 0 08 20 5 0 81 42 5 1 67 22 5 0 89 A0035857 5 Dimensions of stainless steel sensor with standard Varivent connection left and extended shaft right Dimensions mm in Compressed air cleaning 35 5 1...

Page 13: ...pipe item 1 Installation in the horizontal pipe item 4 is also possible Do not install the sensor in places where air spaces or bubbles occur item 3 or where sedimentation may occur item 2 Avoid inst...

Page 14: ...ch a way that the light beam is not reflected 9 14 item 6 Avoid sudden changes in cross section item 9 Changes in cross section should be gradual and located as far away as possible from the sensor it...

Page 15: ...A262 flow assembly only possible for stainless steel sensor or Flexdip CYA112 assembly and Flexdip CYH112 holder or Retractable assembly e g Cleanfit CUA451 Or direct installation via pipe connection...

Page 16: ...his type of installation is particularly suitable for strong or turbulent flow 0 5 m s 1 6 ft s in basins or channels 5 2 2 Mounting options Installing with CUA451 retractable assembly 2 A0022285 13 I...

Page 17: ...s install the sensor in such a way that air bubbles cannot accumulate on it Installing with 2 clamp connection A0022032 15 Installing with 2 clamp connection The installation angle is 90 The arrow poi...

Page 18: ...18 Installing with CUA262 flow assembly The installation angle is 90 The arrow points in the direction of flow The optical windows in the sensor must be aligned against the direction of flow Installi...

Page 19: ...bly 1 Inlet from below 2 Shut off valve 3 Bubble trap 4 Venting of bubble trap included in scope of delivery 5 Shut off valve throttle for increasing pressure 6 Outlet 7 D 12 adapter with connection f...

Page 20: ...essed air cleaning system slightly so that the compressed air cleaning system can still be rotated 4 Turn the compressed air cleaning system so that the slit on the black ring is on installation mark...

Page 21: ...ained therein Prior to commencing connection work ensure that no voltage is present on any cable 6 1 Connecting the sensor The following connection options are available via M12 connector version fixe...

Page 22: ...es supplied are used Cable glands are not sufficiently tightened must be tightened with 2 Nm 1 5 lbf ft for the permitted level of IP protection Unsuitable cable diameters are used for the cable gland...

Page 23: ...issioning 7 1 Function check Prior to initial commissioning ensure that The sensor is correctly installed The electrical connection is correct Before commissioning check the chemical compatibility of...

Page 24: ...can decrease despite increasing turbidity The indicated operational range is reduced in the case of highly absorbing e g dark media In the case of highly absorbing e g dark media determine the operati...

Page 25: ...252 and CUA262 are optimized to minimize measuring errors caused by wall effects in assemblies or pipes measuring error in CUA252 0 02 FNU You can use the Assembly adjustment function to automatically...

Page 26: ...Drinking water process water FNU NTU TE F EBC ASBC Kaolin Drinking water filterable matter industrial water mg l g l ppm PSL The calibration standard commonly used in Japan for drinking water turbidit...

Page 27: ...of a 1 point calibration x Measured value y Target sample value a Factory calibration b Application calibration 1 Select data record 2 Set the calibration point in the medium and enter the target samp...

Page 28: ...rd 2 Set 2 different calibration points in the medium and enter the corresponding set points A linear extrapolation is performed outside the calibrated operational range gray line The calibration curv...

Page 29: ...toring The following table shows the values in the example 32 Measured value Target sample value 0 0 100 100 101 1000 1000 1001 Stability criterion During calibration the measured values provided by t...

Page 30: ...e Factor function the measured values are multiplied by a constant factor The functionality corresponds to that of a 1 point calibration Example This type of adjustment can be selected if the measured...

Page 31: ...ic cleaning unit is suitable for cyclic cleaning in pipes or assemblies The cleaning unit which can also be retrofitted can be mounted on the CUA252 CUA262 flow assemblies or on any customer pipes The...

Page 32: ...Calkit solid state reference is matched specifically to a special CUS52D sensor and can be used only with this sensor Therefore the Calkit solid state reference and the CUS52D sensor are permanently...

Page 33: ...d value appears 3 Compare the measured value with the reference value on the solid state reference The sensor is working correctly if the value deviation is within the imprinted tolerance If you activ...

Page 34: ...34 Endress Hauser 92 3 62 150 5 91 9 5 293 11 54 42 80 3 15 9 5 127 5 00 A0035756 37 Large calibration vessel top and small calibration vessel bottom Dimensions mm in For detailed information on calib...

Page 35: ...ting Solution No display no sensor reaction Power supplied to transmitter Sensor connected correctly Buildup on optical windows Connect mains voltage Connect sensor correctly Clean sensor Display valu...

Page 36: ...em The installation conditions The medium in which measurement takes place 10 1 Maintenance tasks 10 1 1 Cleaning the sensor Sensor fouling can affect the measurement results and even cause a malfunct...

Page 37: ...The product must be returned if repairs or a factory calibration are required or if the wrong product was ordered or delivered As an ISO certified company and also due to legal regulations Endress Hau...

Page 38: ...p CYA112 Immersion assembly for water and wastewater Modular assembly system for sensors in open basins channels and tanks Material PVC or stainless steel Product Configurator on the product page www...

Page 39: ...om cyh112 Technical Information TI00430C 12 3 Mounting material Weld in adapter for clamp connection DN 50 Material 1 4404 AISI 316 L Wall thickness 1 5 mm 0 06 in Order number 71242201 53 2 09 30 1 1...

Page 40: ...igurator on the product page www endress com cyr52 Technical Information TI01153C 12 6 Bubble trap Bubble trap For sensor CUS52D Process pressure up to 3 bar 43 5 psi Process temperature 0 to 50 C 32...

Page 41: ...rence CUY52 AA 560 Calibration tool for CUS52D turbidity sensor Easy and reliable validation and calibration of CUS52D turbidity sensors Product Configurator on the product page www endress com cuy52...

Page 42: ...greater value applies in each case Reference measured value in recommended operational range factory calibration Solids 5 of measured value or 1 of the end of measuring range the greater value applie...

Page 43: ...13 4 Process Process temperature range Stainless steel sensor 20 to 85 C 4 to 185 F Plastic sensor 20 to 60 C 4 to 140 F Under high temperatures combined with extremely high or low pH values and chem...

Page 44: ...Varivent connection extended shaft 1 83 kg 4 04 lb The specifications apply to the sensor with a 7 m 22 9 ft cable Materials Plastic sensor Stainless steel sensor Sensor head PEEK GF30 Stainless steel...

Page 45: ...ing 29 Function Factor 30 Offset 30 Function check 23 I Incoming acceptance 8 Input 42 Installation 10 15 M Maintenance 36 Marine 9 Measuring principle 7 Measuring system 15 Mechanical construction 44...

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Page 48: ...www addresses endress com 71473306 71473306...

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