Endress+Hauser Proline Prosonic Flow 91W Brief Operating Instructions Download Page 6 | Manualshive

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Installation

Proline Prosonic Flow 91W

6

Hauser

Horizontal

In the recommended installation range in a horizontal installation position (View B), gas and air
collections at the pipe cover and problematic deposits at the bottom of the pipe have a smaller
influence on measurement.

A0001105

Fig. 2: Orientation

A

Recommended orientation with upward direction of flow

B

Recommended installation range with horizontal orientation

C

Recommended installation range max. 120°

A

B

C

C

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Summary of Contents for Proline Prosonic Flow 91W

Page 1: ...ded in the Operating Instructions and the additional documentation on the CD ROM supplied The complete device documentation consists of These Brief Operating Instructions Depending on the device version Operating Instructions and the Description of Device Functions Approvals and safety certificates Special safety instructions in accordance with the approvals for the device e g explosion protection...

Page 2: ... 4 Mounting the transmitter 8 2 5 Connecting the power supply 9 2 6 Mechanical preparation 9 2 7 Installing Prosonic Flow W sensor 14 2 8 Post installation check 21 3 Hardware and software settings 21 4 Wiring 22 4 1 Sensor transmitter connecting cable 23 4 2 Connecting the transmitter 27 4 3 Protective ground connection 28 4 4 Degree of protection 29 4 5 Post connection check 29 5 Commissioning 3...

Page 3: ...f Operating Instructions you must read the Operating Instructions on the CD ROM The Operating Instructions provide detailed information on the measuring device The measuring device may only be modified if such work is expressly permitted in the Operating Instructions on the CD ROM Repairs may only be performed if a genuine spare parts kit is available and this repair work is expressly permitted If...

Page 4: ...ns must be observed when operating the device in hazardous areas The Ex documentation on the CD ROM is an integral part of the entire device documentation The installation regulations connection data and safety instructions provided in the Ex documentation must be observed The symbol on the front page provides information on the approval and certification body 0 Europe 2 USA 1 Canada The nameplate...

Page 5: ...Risk of air accumulating Directly upstream of a free pipe outlet in a vertical pipeline A0001103 Fig 1 Mounting location Down pipes Notwithstanding the above the installation proposal below permits installation in an open down pipe Pipe restrictions or the use of an orifice plate with a smaller cross section than the nominal diameter prevent the pipe from running empty while measurement is in prog...

Page 6: ...ition View B gas and air collections at the pipe cover and problematic deposits at the bottom of the pipe have a smaller influence on measurement A0001105 Fig 2 Orientation A Recommended orientation with upward direction of flow B Recommended installation range with horizontal orientation C Recommended installation range max 120 A B C C ...

Page 7: ...g point e g Clamp On number of traverses fluid etc a number of preparatory steps have to be taken before actually installing the sensors 1 Using the conditions specific to the measuring point determine which installation distances are necessary for installation 2 Determine the values for the requisite installation distances A number of methods are available for determining the values Local operati...

Page 8: ...Wall mounting Pipe mounting with separate mounting kit Caution The ambient temperature range 25 to 60 C 13 to 140 F may not be exceeded at the mounting location Avoid direct sunlight If a warm pipe is used for the installation ensure that the housing temperature does not exceed the max permitted value of 60 C 140 F a0005819 Fig 4 Mounting the transmitter A Direct wall mounting B Pipe mounting DN 5...

Page 9: ...also have the option of securing the sensors with strapping bands or screws such that they can be later removed or permanently fixing the sensors in place with welded bolts or welded retainers Overview of possible ways to secure the various sensors 2 6 1 Mounting the sensor holder with U shaped screws small nominal diameters For mounting on a pipe with a nominal diameter of DN 32 1 Sensors Prosoni...

Page 10: ...a nominal diameter of DN 32 1 For sensor DN 15 to 65 to 2 1 Disconnect the sensor from the sensor holder 2 Position the sensor holder on the pipe 3 Wrap the strapping bands around the sensor holder and pipe without twisting them 4 Guide the strapping bands through the strapping band locks strapping screw is pushed up 5 Tighten the strapping bands as tight as possible by hand 6 Set the sensor holde...

Page 11: ...roline Prosonic Flow 91W Installation Endress Hauser 11 A0011525 Fig 6 Positioning the sensor holder and mounting the strapping bands A0011526 Fig 7 Tightening the strapping screws of the strapping bands ...

Page 12: ...as possible by hand 5 Set the strapping band to the desired position 6 Push down the strapping screw and tighten the strapping band so that it cannot slip Second strapping band 7 Proceed as for the first strapping band steps 1 to 7 Only slightly tighten the second strapping band for final mounting It must be possible to move the strapping band for final alignment Both strapping bands 8 Where neces...

Page 13: ...round the pipe without twisting it 5 Guide the end of the strapping band through the strapping band lock strapping screw is ushed up 6 Tighten the strapping band as tight as possible by hand 7 Set the strapping band to the desired position 8 Push down the strapping screw and tighten the strapping band so that it cannot slip Second strapping band 9 Proceed as for the first strapping band steps 3 to...

Page 14: ...nnecting to the transmitter Coupling fluid for an acoustic connection between the sensor and pipe Procedure 1 Set the distance between the sensors as per the value determined for the sensor distance Press the sensor down slightly to move it A0011529 Fig 10 Setting the distance between the sensors as per the value for the sensor distance a Sensor distance b Contact surface of the sensor 2 Coat the ...

Page 15: ...der and sensor housing can be secured with a screw nut or a lead seal not part of the scope of supply The bracket can only be released using an auxiliary tool A0011528 Fig 12 Fixing the sensor housing 5 Connect the connecting cable to the adapter cable This completes the mounting process The sensors can now be connected to the transmitter via the connecting cables ä 23 ...

Page 16: ...ncl connecting cables Procedure 1 Prepare the two measuring wires Arrange the cable lugs and fixer such that the distance they are apart corresponds to the wire length SL Screw the fixer onto the measuring wire A0001112 Fig 13 Fixer a and cable lugs b at a distance that corresponds to the wire length SL 2 With the first measuring wire Fit the fixer over the mounting bolt of the strapping band that...

Page 17: ... the strapping bands steps 2 to 4 5 Loosen the screws of the fixers on the measuring wires and remove the measuring wires from the mounting bolt 6 Fit the sensor holders over the individual mounting bolts and tighten securely with the retaining nut A0001114 Fig 15 Mounting the sensor holders 7 Coat the contact surfaces of the sensors with an even layer of coupling fluid approx 1 mm 0 04 inch thick...

Page 18: ...e sensor cover on the sensor holder and turn until The sensor cover engages with a click The arrows Å Æ close are pointing towards one another 10 Screw the connecting cable into the individual sensor A0001115 Fig 17 Mounting the sensor and connecting the connecting cable This completes the mounting process The sensors can now be connected to the transmitter via the connecting cables ä 9 ...

Page 19: ...as two rows with bores The bores in one of the rows are indicated by letters and the bores in the other row are indicated by numerical values The value determined for the POSITION SENSOR installation distance is made up of a letter and a numerical value The bores that are identified by the specific letter and numerical value are used to position the strapping bands Procedure 1 Position the strappi...

Page 20: ...sor 5 Coat the contact surfaces of the sensors with an even layer of coupling fluid approx 1 mm 0 04 thick going from the groove through the center to the opposite edge A0011373 Fig 20 Coating the contact surfaces of the sensor with coupling fluid 6 Insert the sensor into the sensor holder 7 Fit the sensor cover on the sensor holder and turn until The sensor cover engages with a click The arrows Å...

Page 21: ...ient temperature minimum fluid conductivity measuring range etc Are the measuring point number and labeling correct visual inspection Have the inlet and outlet runs been observed Is the measuring device protected against moisture and direct sunlight 3 Hardware and software settings Diverse hardware and software settings are possible or necessary e g device address configuration for measuring devic...

Page 22: ...in the Operating Instructions or the Ex documentation on the CD ROM In addition for measuring devices with fieldbus communication Caution Risk of damaging the electronic components Observe the cable specification of the fieldbus cable Operating Instructions on the CD ROM Keep the stripped and twisted lengths of cable shield as short as possible Screen and ground the signal lines Operating Instruct...

Page 23: ...nsor connecting cable triaxial cable is grounded by a ground disk in the cable feedthrough A This grounding is absolutely essential to ensure correct measurement 1 Unscrew the cover c of the cable gland A Remove the rubber seal d 2 Guide the sensor connecting cables a b through the cover of the cable gland 3 Guide the sensor connecting cables individually through the ground disk in the cable gland...

Page 24: ...005843 Fig 22 Connecting the measuring system with two single core connection cables a b Sensor connecting cables c Cable gland cover d Rubber seal e Cable fixing sleeves f Ground disk g Cable gland holder h Seal i Cable holder a b a b h a b A c d e f g i ...

Page 25: ...and cover 7 Grounding mechanism Procedure 1 Screw the cable gland 5 into the transmitter housing 2 Guide the sensor connecting cables through the cable gland cover 6 3 Threat the sensor connecting cables into the transmitter housing Align the outer end of the rubber grommet 3 with the end of the cable gland 5 grounding mechanism 7 This ensures that the cable entry will be a tight and b the cable i...

Page 26: ... a locked position by pressing the grounding mechanism further forward by turning the cable gland clockwise Remove the cable gland cover again Then retry to retract with the pair of pliers A0005875 Fig 24 Connecting nameplate for sensor connecting cables on circuit board transmitter 4 1 3 Cable specification for connecting cable Only use the connecting cables supplied by Endress Hauser Operation i...

Page 27: ... the installation of electrical equipment also apply The transmitter must be included in the general circuit protection system 1 Unscrew cover of the electronics compartment from the transmitter housing 2 Press the side latches and flip down the cover of the connection compartment 3 Feed the cable for the power supply and the signal cable through the appropriate cable entries 4 Remove the terminal...

Page 28: ...8 terminal assignment e Signal cable f Ground terminal for signal cable g Terminal connector for signal cable No 24 27 ä 28 terminal assignment h Service connector i Ground terminal for potential equalization 4 2 1 Terminal assignment 4 3 Protective ground connection The sensor must be connected to the protective ground of the plant The plant grounding guidelines must be taken into account e b 2 1...

Page 29: ...r the device damaged visual inspection Does the supply voltage match the information on the nameplate Do the cables comply with the specifications Do the mounted cables have adequate strain relief and are they routed securely Is the cable type route completely isolated Without loops and crossovers Are all screw terminals firmly tightened Are all cable entries installed firmly tightened and correct...

Page 30: ...ternal test functions As this procedure progresses the following sequence of messages appears on the onsite display The measuring device starts operating as soon as the startup procedure is complete Various measured values and or status variables appear on the display Note If an error occurs during startup this is indicated by an error message The error messages that occur most frequently when a m...

Page 31: ...2 Plus key for entering selecting 3 Enter key for calling the function matrix saving When the keys are pressed simultaneously Esc Exit the function matrix step by step 3 sec cancel data input and return to the measured value display A0012076 1 Type of error F Failure M Maintenance needed C Function check S Outside specification 2 Error number 3 Diagnosis message Note The display alternates between...

Page 32: ...Select the group e g OPERATION F Confirm selection 3 N Select function e g LANGUAGE 4 P Enter code 50 only for the first time you access the function matrix F Confirm entry P Change function selection e g ENGLISH F Confirm selection 5 Q Return to measured value display step by step 6 Q 3 s Return immediately to measured value display Esc E 3s E Esc Esc m o n E E E E E E E p q q r ...

Page 33: ...SOUND VEL LINER LINER THICKNESS CONFIG CHANNEL SENSOR TYPE SENSOR CONFIG CABLE LENGTH POS SENSOR POS SENSOR WIRE LENGTH SENSOR DISTANCE The following information is required for a successful setup Sound velocity of the liquid Operating temperature Pipe circumference or pipe outer diameter Sound velocity of the pipe material Wall thickness Sound velocity of the lining material if present Thickness ...

Page 34: ...Commissioning Proline Prosonic Flow 91W 34 Endress Hauser ...

Page 35: ...Proline Prosonic Flow 91W Commissioning Endress Hauser 35 ...

Page 36: ...KA00049D 06 EN 14 12 71162949 FM SGML 9 0 ...

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