Endress+Hauser PROFI BUS Proline Promag 53 PROFIBUS DP Operating Manual Download Page 157

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Proline Promag 53 PROFIBUS DP/PA

Troubleshooting

Hauser

157

9.6.5

Replacing exchangeable measuring electrodes

The Promag W sensor (DN 350 to 2000) is available with exchangeable measuring electrodes as an
option. This design permits the measuring electrodes to be replaced or cleaned under process
conditions.

→

Page 158

a0004447

Fig. 74:

Apparatus for replacing exchangeable measuring electrodes

Allen screw

Handle

Electrode cable

Knurled nut (locknut)

Measuring electrode

Stop cock

Retaining cylinder

Locking pin (for handle)

Ball valve housing

Seal (retaining cylinder)

Coil spring

DN 1200...2000

DN 350...1050

Summary of Contents for PROFI BUS Proline Promag 53 PROFIBUS DP

Page 1: ...06 en 10 05 50099247 Valid as of version PROFIBUS DP V 3 01 XX Device software PROFIBUS PA V 2 03 XX Device software Operating Manual Proline Promag 53 PROFIBUS DP PA Electromagnetic Flow Measuring Sy...

Page 2: ...chapter include The specifications of the coil signal cable and the fieldbus cable The terminal assignment The potential matching and degree of protection Display and operating elements Page 71 The a...

Page 3: ...with the aid of the function matrix and customize to suit your process parameters Note All functions are described in detail as is the function matrix itself in the Description of Device Functions man...

Page 4: ...ensity Value Density Unit Mass flow Selection System units 1002 2000 0420 0700 0400 B Frequency Pulse Current Output 1 Freq Pulse Output 1 Quit Assign Current Current Span Value 0_4 mA Value 20 mA Mea...

Page 5: ...on displayed when no further units are available o This prompt only appears if a current output and or pulse frequency output is available Only the outputs not yet configured in the current Setup are...

Page 6: ...Brief operating instructions Proline Promag 53 PROFIBUS DP PA 6 Endress Hauser...

Page 7: ...gnment 58 4 3 2 Transmitter connection 59 4 3 3 PROFIBUS DP connection diagram 60 4 3 4 PROFIBUS PA connection diagram 62 4 4 Potential matching 65 4 4 1 Standard case 65 4 4 2 Special cases 66 4 5 De...

Page 8: ...ssories 132 8 1 Device specific accessories 132 8 2 Measuring principle specific accessories 133 8 3 Service specific accessories 134 9 Troubleshooting 135 9 1 Troubleshooting instructions 135 9 2 Sys...

Page 9: ...perties of parts wetted by special fluids including fluids used for cleaning However the user is responsible for the choice of fluid wetted materials as regards to their in process resistance to corro...

Page 10: ...burns etc due to inadequate cleaning will be charged to the owner operator 1 5 Safety conventions and icons The devices are designed to meet state of the art safety requirements have been tested and l...

Page 11: ...e specifications on the order confirmation for the meanings of the individual letters and digits 2 Power supply frequency 16 to 62 V DC 20 to 55 V AC 50 to 60 Hz Power consumption 15 VA W 3 Additional...

Page 12: ...d for information on special products 7 Permitted ambient temperature range 8 Calibration tolerance 9 Additional information EPD with empty pipe detection electrode R B with reference electrode only f...

Page 13: ...vice software currently installed 7 Installed communication type 8 PROFIBUS ID No 9 Date of installation 10 Language group 11 Current updates to data specified in points 6 to 9 Communication Drivers D...

Page 14: ...the CE mark The measuring system complies with the EMC requirements of the Australian Communications Authority ACA The flowmeter has successfully passed all the test procedures carried out and is cer...

Page 15: ...ensors with PTFE linings Special notes on flanged devices Caution The wooden covers mounted on the flanges before the device leaves the factory protect the linings on the flanges during storage and tr...

Page 16: ...t reliably against impact for storage and transportation The original packaging provides optimum protection The storage temperature corresponds to the ambient temperature range of the measuring transm...

Page 17: ...of air entrainment Directly upstream of a free pipe outlet in a vertical pipeline a0003202 Fig 7 Mounting location Installation of pumps Do not install the sensor on the intake side of a pump This pr...

Page 18: ...drain It is advisable to install a cleaning valve a0003204 Fig 9 Installation in partially filled pipe Down pipes Install a siphon or a vent valve downstream of the sensor in down pipes longer than 5...

Page 19: ...omag W Page 157 Vertical orientation This is the ideal orientation for self emptying piping systems and for use in conjunction with Empty Pipe Detection a0003206 Fig 11 Vertical orientation Horizontal...

Page 20: ...in order to ensure measuring accuracy Inlet run 5 x DN Outlet run 2 x DN a0003210 Fig 13 Inlet and outlet runs 3 2 5 Vibrations Support and secure the both piping and the sensor if vibration is sever...

Page 21: ...diameter is DN 350 mount the transmitter on a foundation of adequate load bearing strength Caution Risk of damage Do not support the weight of the sensor on the metal casing the casing would buckle a...

Page 22: ...From the nomogram read off the pressure loss as a function of flow velocity downstream from the reduction and the d D ratio a0003213 Fig 16 Pressure loss due to adapters 3 2 8 Nominal diameter and flo...

Page 23: ...5 m3 7 5 m3 h 300 12 80 to 2400 m3 h 750 m3 h 0 10 m3 10 m3 h 350 14 110 to 3300 m3 h 1000 m3 h 0 10 m3 15 m3 h 400 16 140 to 4200 m3 h 1200 m3 h 0 15 m3 20 m3 h 450 18 180 to 5400 m3 h 1500 m3 h 0 25...

Page 24: ...500 to 15000 gal min 3600 gal min 30 gal 60 gal min 16 400 600 to 19000 gal min 4800 gal min 50 gal 60 gal min 18 450 800 to 24000 gal min 6000 gal min 50 gal 90 gal min 20 500 1000 to 30000 gal min 7...

Page 25: ...5 to 1100 dm3 min 300 dm3 min 2 50 dm3 5 dm3 min 65 2 60 to 2000 dm3 min 500 dm3 min 5 00 dm3 8 dm3 min 80 3 90 to 3000 dm3 min 750 dm3 min 5 00 dm3 12 dm3 min 100 4 145 to 4700 dm3 min 1200 dm3 min 1...

Page 26: ...gal min 12 300 350 to 10600 gal min 2400 gal min 25 gal 45 gal min 14 350 500 to 15000 gal min 3600 gal min 30 gal 60 gal min 16 400 600 to 19000 gal min 4800 gal min 50 gal 60 gal min 18 450 800 to 2...

Page 27: ...shaded area permissible range Lmax Length of connecting cable in m Fluid conductivity in S cm Flow rate characteristic values Promag H US units Nominal diameter Recommended flow rate Factory settings...

Page 28: ...ly with the following instructions when installing seals Hard rubber lining additional seals are always required Polyurethane lining additional seals are recommended For DIN flanges use only seals acc...

Page 29: ...chnical information Hard rubber lining install additional seals between the sensor and ground disk and between the ground disk and pipe flange Polyurethane lining only install additional seals between...

Page 30: ...M 16 32 27 65 PN 40 8 x M 16 32 27 80 PN 16 8 x M 16 40 34 80 PN 40 8 x M 16 40 34 100 PN 16 8 x M 16 43 36 100 PN 40 8 x M 20 59 50 125 PN 16 8 x M 16 56 48 125 PN 40 8 x M 24 83 71 150 PN 16 8 x M...

Page 31: ...518 1000 PN 25 28 x M 52 970 971 1200 PN 6 32 x M 30 319 299 1200 PN 10 32 x M 36 564 568 1200 PN 16 32 x M 45 701 753 1400 PN 6 36 x M 33 430 398 1400 PN 10 36 x M 39 654 618 1400 PN 16 36 x M 45 729...

Page 32: ...2000 78 Class D 64 x 2 853 786 Promag W Nominal diameter ANSI Pressure rating Screws Max tightening torque Nm mm inch lbs Hard rubber Polyurethane 25 1 Class 150 4 x 7 25 1 Class 300 4 x 5 8 8 40 1 Cl...

Page 33: ...M 16 35 29 100 20K 8 x M 20 56 48 125 10K 8 x M 20 60 51 125 20K 8 x M 22 91 79 150 10K 8 x M 20 75 63 150 20K 12 x M 22 81 72 200 10K 12 x M 20 61 52 200 20K 12 x M 22 91 80 250 10K 12 x M 22 100 87...

Page 34: ...87 Pressure rating Screws Max tightening torque Nm mm Hard rubber 80 Cl 14 4 x M 16 49 100 Cl 14 8 x M 16 76 150 Cl 14 8 x M 20 52 200 Cl 14 8 x M 20 77 250 Cl 14 8 x M 20 147 300 Cl 14 12 x M 24 103...

Page 35: ...case the necessary screw tightening torques Page 38 ff Information on the installation of additional ground disks Page 36 a0004296 Fig 20 Installing the sensor Seals Comply with the following instruct...

Page 36: ...the dimensions are provided in the separate documentation Technical information PTFE and PFA lining only install additional seals between the ground disk and pipe flange 1 Place the ground disk and a...

Page 37: ...e exceeds 150 C Note Information on permissible temperature ranges Page 166 Insulation Pipes generally have to be insulated if they carry very hot fluids to avoid energy losses and prevent accidental...

Page 38: ...40 4 x M 16 52 47 50 PN 40 4 x M 16 65 59 65 PN 16 8 x M 16 43 40 65 PN 40 8 x M 16 43 40 80 PN 16 8 x M 16 53 48 80 PN 40 8 x M 16 53 48 100 PN 16 8 x M 16 57 51 100 PN 40 8 x M 20 78 70 125 PN 16 8...

Page 39: ...24 21 40 1 1 2 Class 300 4 x 3 4 34 31 50 2 Class 150 4 x 5 8 47 44 50 2 Class 300 8 x 5 8 23 22 80 3 Class 150 4 x 5 8 79 67 80 3 Class 300 8 x 3 4 47 42 100 4 Class 150 8 x 5 8 56 50 100 4 Class 300...

Page 40: ...74 65 20K 8 x M 16 37 80 10K 8 x M 16 38 80 20K 8 x M 20 57 100 10K 8 x M 16 47 100 20K 8 x M 20 75 125 10K 8 x M 20 80 125 20K 8 x M 22 121 150 10K 8 x M 20 99 150 20K 12 x M 22 108 200 10K 12 x M 20...

Page 41: ...eal Weld nipples DIN 11850 ODT SMS Clamp ISO 2852 DIN 32676 L14 AM7 threaded connection DIN 11851 DIN 11864 1 SMS 1145 flange DIN 11864 2 C DN 40 to 100 process connections with aseptic molded seal We...

Page 42: ...Ground rings can be ordered separately from Endress Hauser as accessories Page 133 When placing the order make certain that the ground rings are compatible with the material used for the electrodes O...

Page 43: ...rom the piping 3 Weld the process connection into the pipe 4 Reinstall the sensor in the pipe Make sure that everything is clean and that the seal is correctly seated Note If thin walled foodstuffs pi...

Page 44: ...as far as it will go 4 Turn the transmitter housing to the desired position max 2 x 90 in either direction 5 Lower the housing into position and reengage the bayonet catch 6 Retighten the two securin...

Page 45: ...side latches on the display module and remove the module from the electronics compartment cover plate 3 Turn the display to the desired position max 4 x 45 in both directions and reset it onto the el...

Page 46: ...e in a location that is in the shade Avoid direct sunlight Always install the wall mount housing in such a way that the cable entries are pointing down Mounted directly on the wall 1 Drill the holes a...

Page 47: ...tighten until the housing is solidly seated on the panel wall Afterwards tighten the locking nuts Additional support is not necessary a0001131 Fig 29 Panel mounting wall mount housing Pipe mounting Th...

Page 48: ...ipe Is the position of the measuring electrode plane correct level Is the position of the Empty Pipe Detection EPD electrode correct Page 19 Were all screws tightened to the specified torques when the...

Page 49: ...her end with a terminating resistor The bus length or the number of users can be increased by introducing a repeater The first and last segment can comprise max 31 devices The segments between the rep...

Page 50: ...s Following IEC 61158 2 MBP four different cable types A B C D can be used with the fieldbus only two of which cable types A and B are shielded Cable types A or B are particularly preferable for new i...

Page 51: ...devices In systems that meet FISCO with EEx ia type of protection the line length is limited to max 1000 m A maximum of 32 users per segment in non Ex areas or a maximum of 10 users in an Ex area EEx...

Page 52: ...rounded many times Keep the stripped and twisted lengths of cable shield to the terminals as short as possible This approach which provides the best electromagnetic compatibility and personal safety c...

Page 53: ...tion housing 3 Feed the signal cable c and the coil current cable d through the appropriate cable entries Caution Make sure the connecting cables are secured Page 27 Risk of damaging the coil driver O...

Page 54: ...ecting the remote version of Promag H a Connection compartment of wall mount housing b Connection compartment cover of sensor c Signal cable d Coil current cable n c Not connected insulated cable shie...

Page 55: ...s do not touch the wire shield on the sensor side Minimum distance 1 mm exception GND green cable Coil current cable Insulate one core of the three core cable at the level of the core reinforcement yo...

Page 56: ...exception GND green cable Coil current cable Insulate one core of the three core cable at the level of the core reinforcement you only need two cores for the connection On the sensor side reverse bot...

Page 57: ...3 Cable cross section a Signal cable b Coil current cable 1 Core 2 Core insulation 3 Core shield 4 Core jacket 5 Core reinforcement 6 Cable shield 7 Outer jacket As an option Endress Hauser can also d...

Page 58: ...ompartment of the transmitter INPUT OUTPUT 3 slot terminals 22 23 INPUT OUTPUT 4 slot terminals 20 21 PROFIBUS PA Terminal No inputs outputs Order version 20 21 Submodule on slot No 4 22 23 Submodule...

Page 59: ...ltage and frequency The national regulations governing the installation of electrical equipment also apply 1 Unscrew the connection compartment cover a from the transmitter housing 2 Feed the power su...

Page 60: ...nal for protective conductor d Fieldbus cable Terminal No 26 B RxD TxD P Terminal No 27 A RxD TxD N e Ground terminal for fieldbus cable shield Observe the following the shielding and grounding of the...

Page 61: ...ive conductor d Fieldbus cable Terminal No 26 B RxD TxD P Terminal No 27 A RxD TxD N e Ground terminal for signal cable shield fieldbus cable shield Observe the following the shielding and grounding o...

Page 62: ...DC Terminal No 2 N for AC L for DC c Ground terminal for protective conductor d Fieldbus cable Terminal No 26 PA with reverse polarity protection Terminal No 27 PA with reverse polarity protection e G...

Page 63: ...be used and expanded instantly e g when constructing new star distributors using 4 channel or 8 channel distribution modules The device can therefore be supplied with the option of a ready mounted fie...

Page 64: ...connection between the shielding and the metal housing A junction box or connection is to be considered part of the shielding Faraday cage This is particularly true for offset boxes when these are con...

Page 65: ...ion provides a permanent electrical connection to the fluid If the process connections are made of a synthetic material ground rings have to be used to ensure that potential is matched Page 42 Ground...

Page 66: ...by means of the ground terminal provided for the purpose see Figure The ground cable for flange to flange connections can be ordered separately as an accessory from Endress Hauser Page 133 Caution Als...

Page 67: ...d disks and measuring electrodes consist of different materials Also observe company internal grounding guidelines a0004377 Fig 40 Potential matching ground disks with plastic pipes or insulated lined...

Page 68: ...e 164 Firmly tighten the cable entries The cables must loop down before they enter the cable entries water trap This arrangement prevents moisture penetrating the entry Always install the measuring de...

Page 69: ...side the cover of the connection compartment Are all screw terminals firmly tightened Have the measures for grounding and potential matching been correctly implemented Page 65 Are all cable entries in...

Page 70: ...A Page 87 You can make the following hardware settings using a jumper or miniature switches on the I O board Address mode configuration select software or hardware addressing Device bus address config...

Page 71: ...uid crystal display shows measured values dialog texts fault messages and notice messages The display as it appears when normal measuring is in progress is known as the Display 2 Optical sensors for T...

Page 72: ...iables e g bar graph display of the full scale value achieved by the mass flow 4 Info icons field icons representing additional information on the measured values are shown in this field Page 73 5 Mea...

Page 73: ...directional a0001183 Measuring mode STANDARD a0001188 Volume flow a0001195 Mass flow a0001201 Batching quantity upwards a0001202 Batching quantity downwards a0001203 Batching quantity a0001204 Batch s...

Page 74: ...1 to 2 AI module with status UNC uncertain a0002327 Output value OUT totalizer 1 to 3 TOTAL module with status UNC unclear a0004618 Output value OUT analog input 1 to 2 AI module with status BAD bad a...

Page 75: ...keys STOP HOLD or GO ON now appear on the display You can use these to interrupt continue or stop the batching process at any time Fig 46 STOP S Stops batching process HOLD O Interrupts batching proce...

Page 76: ...a group e g CURRENT OUTPUT 1 4 Select a function group e g CONFIGURATION 5 Select a function e g TIME CONSTANT Change parameter enter numerical values OS Select or enter enable code parameters numeri...

Page 77: ...e output via the signal outputs or the fieldbus communication in the normal way If the supply voltage fails all preset and configured values remain stored safely in the EEPROM 5 3 2 Enabling the progr...

Page 78: ...e always assigns system and process errors which occur to two types of error messages fault or notice messages resulting in different weightings Page 137 ff Serious system errors e g module defects ar...

Page 79: ...ToF Tool service program for configuration and dia gnosis of ToF level measuring devices time of flight measurement and evolution of pressure measuring devices as well as the Fieldtool service progra...

Page 80: ...e information Promag 53 GSD file Extended Format recommended Standard Format eh3x1526 gsd eh3_1526 gsd Note Before configuring the PROFIBUS network read and follow the information for using the GSD fi...

Page 81: ..._1527 gsd Note Before configuring the PROFIBUS network read and follow the information for using the GSD file Page 106 Bitmaps EH_1527_d bmp dib EH_1527_n bmp dib EH_1527_s bmp dib Profile GSD file PA...

Page 82: ...see Figure 4 Installation is the reverse of the removal procedure a0003326 Fig 49 Switching write protection on and off with the aid of a jumper on the I O board A Flexible assignment board B Permane...

Page 83: ...witched off before you remove the cover of the electronics compartment 1 Loosen the Allen screw 3 mm of the securing clamp 2 Unscrew cover of the electronics compartment from the transmitter housing 3...

Page 84: ...1 5 MBaud due to the capacitive load of the user and the resulting line reflection make sure that an external termination is used In addition the signal lines have to be protected shielded and ground...

Page 85: ...the I O board Page 152 ff 3 Position the jumpers see Figure Caution Risk of destroying the measuring device Set the jumpers exactly as shown in the diagram Incorrectly set jumpers can cause overcurren...

Page 86: ...you remove the cover of the electronics compartment 1 Switch off power supply 2 Remove the I O board Page 152 3 Position the jumpers see Figure Caution If you change the setting you must always change...

Page 87: ...e the hardware write protection accordingly with the aid of the jumpers see Figure 4 Installation is the reverse of the removal procedure a0001359 Fig 54 Switching write protection on and off with the...

Page 88: ...mponents carry dangerous voltages Make sure that the power supply is switched off before you remove the cover of the electronics compartment 1 Loosen the Allen screw 3 mm of the securing clamp 2 Unscr...

Page 89: ...h on the supply voltage The device is now operational The measuring device performs a number of power on self tests As this procedure progresses the following sequence of messages appears on the local...

Page 90: ...it Volume Flow Commission Language Pre Setting Quick Setup HOME POSITION QS Volume Mass Quit Configure another unit NO YES Unit Density Value Density Unit Mass flow Selection System units 1002 2000 04...

Page 91: ...layed when no further units are available o This prompt only appears if a current output and or pulse frequency output is available Only the outputs not yet configured in the current Setup are offered...

Page 92: ...ting flow Once several device functions have been configured in the Pulsating flow Quick Setup menu flow fluctuations of this nature can be compensated over the entire flow range and pulsating liquid...

Page 93: ...either directly from the COMMISSIONING Quick Setup menu or manually by means of the function QUICK SETUP PULSATING FLOW 1003 E E 4200 4225 8005 6400 6402 6403 6404 4206 4208 4004 4005 B 2002 1003 Esc...

Page 94: ...LOW 4005 TIME CONSTANT 3 s Signal type for FREQ PULSE OUTPUT 1 for FREQUENCY operating mode 4206 MEASURING MODE PULS FLOW 4208 TIME CONSTANT 0 s Signal type for FREQ PULSE OUTPUT 1 for PULSE operating...

Page 95: ...for discontinuous measurement operation If the measuring device is used for continuous flow measurement at a later time we recommend at you rerun the Commissioning and or Pulsating flow Quick Setup No...

Page 96: ...ow cut off System damping Pressure shock suppression Batch Selector Batch Name Batch Quantity Fix Compensation Quantity Assign Relay Terminal No Max Batch Time QS Batching Dosing YES NO Batch Supervis...

Page 97: ...as to be optimized for highly accurate and short filling processes to do this put the setting to 0 6404 PRESSURE SHOCK SUPPRESSION 0 s 7200 BATCH SELECTOR BATCH 1 7201 BATCH NAME BATCH 1 7202 ASSIGN B...

Page 98: ...TUP B N QUICK SETUP COMMUNICATION 1006 Function No Function name Setting to be selected OS to the next function with F 1006 QS COMMUNICATION After confirmation YES by pressing F the subsequent functio...

Page 99: ...Options OFF SET UNITS Transmission is started by pressing the F key Caution Activating this function can cause a sudden change of the measured variables transmitted to the PROFIBUS master Class 1 thi...

Page 100: ...suring device is restarted SAVE The settings and parameters are copied from the device memory EEPROM to the T DAT CANCEL Cancels the option selection and returns you to the higher selection level Note...

Page 101: ...GBA CONFIGURATION 610 TAG NAME 6100 3 Configuring the fieldbus address Software addressing using the local display BASIC FUNCTION G PROFIBUS DP GBA CONFIGURATION 610 FIELDBUS ADDRESS 6101 Hardware add...

Page 102: ...owing options UNIDIRECTIONAL factory setting only the positive flow portions BIDIRECTIONAL the positive and negative flow components 7 Configuration of totalizers 1 to 3 The measuring device has three...

Page 103: ...lculates the positive flow portions NEGATIVE calculates the negative flow portions HOLD VALUE The totalizer remains at the last value Note For the calculation of the positive and negative flow portion...

Page 104: ...STEM UNITS ACA CONFIGURATION 040 UNIT MASS FLOW 0400 UNIT MASS 0401 UNIT VOLUME FLOW 0402 b In the function UNIT TO BUS 6141 select the option SET UNITS so that the measured variables transmitted cycl...

Page 105: ...35 Select the option TOTALIZE Set the totalizer mode BASIC FUNCTION G PROFIBUS PA GCA TOTALIZER 613 TOTALIZER MODE 6137 Selection of one of the following options BALANCE factory setting calculates the...

Page 106: ...mpletely available in the PROFIBUS master system An overview of the modules available input and output data is contained on the following pages PROFIBUS DP Page 110 ff PROFIBUS PA Page 120 ff GSD file...

Page 107: ...figure interchangeability The following modules are supported with the Profile GSD file Name of the PROFIBUS Profile GSD file Source Internet GSD library of the PROFIBUS User Organization www PROFIBUS...

Page 108: ...always first use the GSD file with the extended format EH3x1527 gsd However if the installation or the configuration of the device fails with this format then use the standard GSD EH3_1527 gsd Exampl...

Page 109: ...S network in the automation system Procedure after replacing the measuring devices 1 Set the same old device address FIELDBUS ADDRESS 6101 function 2 In the SELECTION GSD 6140 function Select MANUFACT...

Page 110: ...ssigned to the slots i e the sequence or arrangement of the modules must be observed when configuring the modules see following table Gaps between configured modules have to be assigned the EMPTY_MODU...

Page 111: ...accordance with the IEEE 754 standard The fifth byte contains standardized status information corresponding to the measured variable Further information on the device status Page 137 Input data Slot s...

Page 112: ...FIBUS master Class 1 for the measured variable Factory setting TOTAL module The measuring device has three totalizer function blocks The totalizer values can be cyclically transmitted to the PROFIBUS...

Page 113: ...totalizer value is transmitted including the status TOTAL SETTOT function In the SETTOT function the totalizer can be controlled via control variables The following control variables are supported 0 T...

Page 114: ...s stopped Note For the calculation of the positive and negative flow portions control variable 0 or the negative flow portions only control variable 2 to be carried out correctly the option BIDIRECTIO...

Page 115: ...changing the output byte from 0 x Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Display value IEEE 754 floating point number Status Module Control variables CONTROL_BLOCK 0 2 Positive zero return ON 0 3 Positive...

Page 116: ...closing contact for valve 1 is activated The unit selected in the measuring device is used as the unit Caution The batching quantity is a nonvolatile device parameter For this reason avoid constantly...

Page 117: ...9 Note This module is only evaluated by the measuring device if the additional batching software is installed in the measuring device order option If the input range is not sufficient for the correcti...

Page 118: ...5 2 Totalizer function block 1 TOTAL output variable volume flow factory setting SETTOT totalizer control MODETOT totalizer configuration 3 SETTOT_MODETOT_TOTAL 5 2 Totalizer function block 2 TOTAL o...

Page 119: ...d out cyclically by the measuring device by means of Analog Input function block 1 The totalizer is configured without configuration In other words in this example it only returns the totalizer value...

Page 120: ...heir individual properties The modules are permanently assigned to the slots i e the sequence or arrangement of the modules must be observed when configuring the modules see following table Gaps betwe...

Page 121: ...the form of floating point numbers in accordance with the IEEE 754 standard The fifth byte contains standardized status information corresponding to the measured variable Further information on the de...

Page 122: ...e The TOTAL module can transmit different totalizer values to the PROFIBUS master Class 1 The measured variables are assigned to the totalizer function blocks 1 to 3 by means of the local display or w...

Page 123: ...the SETTOT_TOTAL module combination SETTOT_MODETOT_TOTAL module The module combination SETTOT_MODETOT_TOTAL slots 2 to 4 consists of the functions SETTOT MODETOT and TOTAL With this mdule combination...

Page 124: ...r an operating program e g FieldCare Output data Status The measuring device interprets the status in accordance with PROFIBUS Profile Specification Version 3 0 The statuses OK BAD and UNCERTAIN are i...

Page 125: ...ROFIBUS slave In contrast to a compact slave the structure of a modular slave is variable it consists of several individual modules In the GSD file the individual modules are described with their indi...

Page 126: ...tput variable volume flow 2 SETTOT_MODETOT_TOTAL 5 2 Totalizer function block 1 TOTAL output variable volume flow factory setting SETTOT totalizer control MODETOT totalizer configuration 3 SETTOT_MODE...

Page 127: ...w is read out cyclically by the measuring device by means of Analog Input function block 1 The totalizer is configured without configuration In other words in this example it only returns the totalize...

Page 128: ...via special SAP s Therefore the number of Class 2 masters that can communicate with a device simultaneously is limited to the number of SAPs available for this data transmission The use of a Class 2...

Page 129: ...vated if required The EPD OED process error can be output by means of the configurable relay outputs Performing empty pipe and full pipe adjustment EPD OED 1 Select the corresponding function in the f...

Page 130: ...ansmitter parameters and settings are stored Storing of specific parameter settings from the device memory EEPROM to the T DAT module and vice versa has to be carried out by the user manual save funct...

Page 131: ...vices always use cleaning agents that do not attack the surface of the housing and the seals 7 2 Seals The seals of the Promag H sensor must be replaced cyclically particularly in the case of molded s...

Page 132: ...smitter Transmitter for replacement or for stock Use the order code to define the following specifications Approvals Degree of protection version Cable type for the remote version Cable entries Displa...

Page 133: ...Promag W P Ground disk for potential matching DK5GD Mounting kit for Promag H Mounting kit for Promag H comprising 2 process connections Screws Seals DKH Adapter connection for Promag A H Adapter conn...

Page 134: ...the configuration and diagnosis of Proline flowmeters The Proline flowmeters are accessed via a service interface or via the service interface FXA 193 Contents of the ToF Tool Fieldtool Package Commi...

Page 135: ...s displayed at maximum contrast Measured value indicated but no signal at the current or pulse output Measuring electronics defective order spare parts Page 150 Error messages on display Errors which...

Page 136: ...rrent of min 11 mA Bus address Check bus address make sure there are no double assignments Bus termination Has the PROFIBUS network been terminated correctly Each bus segment must always be terminated...

Page 137: ...on The device status can be queried using an operating program e g FieldCare Function block SUPERVISION SYSTEM OPERATION ACTUAL SYSTEM CONDITION Display in the PROFIBUS master system cyclic data trans...

Page 138: ...h No Device status message local display PROFIBUS measured value status Extended diagnostic message in the PROFIBUS master Cause remedy Quality code HEX Measured value status Quality status Quality su...

Page 139: ...ctronics 2 Plug the S DAT onto the amplifier board 032 S SENSOR SW DAT 032 0x10 0x11 0x12 BAD Sensor Failure O K Low High S DAT data inconsistent Cause Error accessing the calibration values stored in...

Page 140: ...rror Amplifier Cause Gain deviation compared to reference gain is greater than 2 Remedy Replace the amplifier board Page 150 ff 121 S A C COMPATIB 121 0x0F BAD Device Failure Constant Amplifier and I...

Page 141: ...ati on O K Low High Communication failure Cause Communication error No data reception between amplifier and I O board or faulty internal data transfer Remedy Check whether the electronics boards are c...

Page 142: ...ncrease the max pulse frequency if the totalizer can handle a higher number of pulses 3 Increase or reduce flow as applicable Recommendation Configure the fault response of the output to ACTUAL VALUE...

Page 143: ...e status O K Low High New amplifier software loaded Cause New amplifier or communication software version is loaded Currently no other functions are possible Remedy Wait until process is finished The...

Page 144: ...O K Simulation IO active Cause Simulation status output is active Remedy Switch off simulation 651 to 654 S SIM RELAY n 651 to 654 0x80 GOOD O K O K Simulation IO active Cause Simulation relay output...

Page 145: ...alue O K Low High Device test via Fieldcheck active Cause The measuring device is being checked on site via the test and simulation device No Device status message local display PROFIBUS measured valu...

Page 146: ...ng tube partially filled or empty Remedy 1 Check the process conditions of the plant 2 Fill the measuring tube 461 P ADJ N OK 461 0x40 0x41 0x42 UNCERT AIN Non specific uncertain status O K Low High E...

Page 147: ...ion quantity 2 If the batching quantity changes the maximum batching quantity must be adjusted 473 P PROGRESS NOTE 473 0x80 GOOD O K O K Progress Note Cause End of filling process approaching The runn...

Page 148: ...ollows Allow for flow in both directions Set the MEASURING MODE function to PULSATING FLOW for the pulse output in question Measured value reading shown on display even though the fluid is at a stands...

Page 149: ...MAX CURRENT The current output will be set to the higher value of the signal on alarm level depending on the setting selected in the CURRENT SPAN see the Description of Device Functions manual HOLD V...

Page 150: ...comprising the following parts Spare part Additional parts small items screws etc Mounting instructions Packaging 9 6 1 PROFIBUS DP a0004782 Fig 69 Spare parts for PROFIBUS DP transmitters field and...

Page 151: ...board 85 to 260 V AC 20 to 55 V AC 16 to 62 V DC 2 Amplifier board 3 I O board COM module permanent assignment 4 S DAT sensor data storage device 5 T DAT transmitter data storage device 6 F CHIP funct...

Page 152: ...play 1 as follows Press in the latches 1 1 at the side and remove the display module Disconnect the ribbon cable 1 2 of the display module from the amplifier board 3 Remove the screws and remove the c...

Page 153: ...boards 4 Power unit board 5 Amplifier board 5 1 Electrode signal cable sensor 5 2 Coil current cable sensor 5 3 S DAT sensor data storage device 5 4 T DAT transmitter data storage device 6 I O board...

Page 154: ...of the housing 2 Remove the screws securing the electronics module 2 Then push up electronics module and pull it as far as possible out of the wall mount housing 3 Disconnect the following cable plugs...

Page 155: ...removing boards 6 Power unit board 7 Amplifier board 7 1 Electrode signal cable sensor 7 2 Coil current cable sensor 7 3 S DAT sensor data storage device 7 4 T DAT transmitter data storage device 8 I...

Page 156: ...the fuse is as follows 1 Switch off power supply 2 Remove the power unit board Page 152 ff 3 Remove the protection cap 1 and replace the device fuse 2 Use only fuses of the following type 20 to 55 V...

Page 157: ...gn permits the measuring electrodes to be replaced or cleaned under process conditions Page 158 a0004447 Fig 74 Apparatus for replacing exchangeable measuring electrodes 1 Allen screw 2 Handle 3 Elect...

Page 158: ...releasing the electrode 4th Screw the retaining cylinder 7 onto the ball valve housing 9 and tighten it by hand The seal 10 on the cylinder must be correctly seated and clean Note Make sure that the...

Page 159: ...cial attention to the grooves for seals and crevices which could contain residues This is particularly important if the substance is hazardous to health e g flammable toxic caustic carcinogenic etc No...

Page 160: ...upport of compatibility with previous PROFIBUS model Promag 33 with Profile Version 2 0 New functions Operation hours counter Intensity of background illumination adjustable Counter for access code Up...

Page 161: ...01 Com module 1 00 00 Original software 50099247 04 01 09 2000 Amplifier 1 01 01 Software adjustment 08 2000 Amplifier 1 01 00 Software enhancement functional adaptations 04 2000 Amplifier 1 00 00 Ori...

Page 162: ...15 to 600 PTFE lining for standard applications in chemical and process industries PFA lining for all applications in chemical and process industries especially for high process temperatures and appl...

Page 163: ...ission rate Signal coding NRZ code Bus address can be configured via miniature switches or via the local display optional PROFIBUS PA interface PROFIBUS PA in accordance with IEC 61158 MBP galvanicall...

Page 164: ...ds for cable entries 1 2 NPT G 1 2 Connecting cable for remote version Cable entry M20 x 1 5 8 to 12 mm Sensor cable entry for armored cables M20 x 1 5 9 5 to 16 mm Threads for cable entries 1 2 NPT G...

Page 165: ...Current output additional typically 5 A Note Supply voltage fluctuations have no effect within the specified range a0004456 Fig 75 Max measured error in of reading Repeatability max 0 1 of measured v...

Page 166: ...nd sensors Degree of protection Standard IP 67 NEMA 4X for transmitter and sensor Optional IP 68 NEMA 6P for remote version of Promag W and P sensor Shock and vibration resistance Acceleration up to 2...

Page 167: ...plies to stainless steel flanges a0002671 Fig 77 Remote versions Promag P with PFA or PTFE lining TA Ambient temperature TF Fluid temperature HT High temperature version with insulation Temperature ra...

Page 168: ...o 78 JIS B2238 10 K DN 50 to 300 20 K DN 25 to 300 AS 2129 Table E DN 80 100 150 to 400 500 600 AS 4087 Cl 14 DN 80 100 150 to 400 500 600 Promag P EN 1092 1 DIN 2501 PN 10 DN 200 to 600 PN 16 DN 65 t...

Page 169: ...ter Measuring tube lining Resistance of measuring tube lining to partial vacuum Limit values for abs pressure mbar at various fluid temperatures mm inch 25 C 80 C 100 C 130 C 150 C 180 C 15 PTFE 0 0 0...

Page 170: ...00 8 PN 10 45 41 9 45 PN 10 43 39 9 43 6 0 250 10 65 69 4 75 63 67 4 73 6 0 300 12 70 72 3 110 68 70 3 108 6 0 350 14 115 175 113 173 6 0 400 16 135 205 133 203 6 0 450 18 175 255 173 253 6 0 500 20 1...

Page 171: ...5 41 9 45 PN 10 43 39 9 43 6 0 250 10 65 69 4 75 63 67 4 73 6 0 300 12 70 72 3 110 68 70 3 108 6 0 350 14 115 175 113 173 6 0 400 16 135 205 133 203 6 0 450 18 175 255 173 253 6 0 500 20 175 285 173 2...

Page 172: ...St44 2 S275JR AS 4087 A105 or St44 2 S275JR Ground disks 1 4435 316L or Alloy C 22 Electrodes 1 4435 Alloy C 22 tantalum Seals as per DIN EN 1514 1 Promag P Transmitter housing Compact and remote ver...

Page 173: ...tions are included in the separate Technical information documentation for the respective measuring device which you can download in PDF format at www endress com A list of the available Technical Inf...

Page 174: ...ts Liquid crystal display illuminated four lines with 16 characters per line Selectable display of different measured values and status variables 3 totalizers At ambient temperatures below 20 C the re...

Page 175: ...ents of the following specifications Certified in accordance with PROFIBUS Profile Version 3 0 device certification number available on request The measuring device can also be operated with certified...

Page 176: ...Endress Hauser are available for the transmitter and the sensor Page 132 Note The Endress Hauser service organization can provide detailed information on request 10 1 15 Supplementary documentation Fl...

Page 177: ...symbol 14 Current output Configuration active passive 85 Technical data 163 Cyclic data transmission PROFIBUS DP 110 PROFIBUS PA 120 Cyclic data transmission PROFIBUS DP Block model 110 SETTOT_MODETO...

Page 178: ...Promag P 36 Ground rings Promag H 42 see Installation conditions Wall mount housing 46 Installation conditions Dimensions 17 Down pipes 18 Foundations supports 21 Inlet and outlet runs 20 Installatio...

Page 179: ...ce address configuring 83 Device description files 80 Hardware write protection 82 Output signal 163 Spur 50 Terminal assignment 58 PROFIBUS DP cyclic data transmission AI Analog Input module 111 BATC...

Page 180: ...Storage 16 Supplementary Ex documentation 9 Supply voltage power supply 164 Surface roughness 174 Switching output see Relay output System error Definition 78 System error messages 137 T T DAT 100 130...

Page 181: ...ktiv Please tick should one of the above be applicable include security sheet and if necessary special handling instructions Zutreffendes ankreuzen trifft einer der Warnhinweise zu Sicherheitsdatenbla...

Page 182: ...www endress com worldwide BA053D 06 en 10 05 50099247 FM SGML6 0 ProMoDo...

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Endress+Hauser PROFI BUS Proline Promag 53 PROFIBUS DP, Operating Manual

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