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3 Installation

OxyMax W COS 71

10

Hauser

3.4.2 Functional description

Polarisation

When the sensor is connected to the transmitter, a fixed external voltage is applied 
between the cathode and anode. The resulting polarisation current is indicated on a 
display on the transmitter. The current starts high but then drops over time. The sensor 
can only be calibrated when the display is stable.

Membrane

The oxygen dissolved in the medium is conveyed to the membrane by the incoming 
flow. The membrane is only permeable for dissolved gases. Other substances 
dissolved in the liquid phase e.g. ionic substances, will not penetrate through the 
membrane. Therefore, medium conductivity has no impact on the measuring signal.
Only the white membrane cap with a 25 µm membrane (fast response time) is used for 
the sensor COS 71. Do not use the black membrane cap with 50 µm membrane 
(for sensor COS 31 resp. COS 41). 

Amperometric measuring principle

The oxygen molecules diffused through the membrane are reduced to hydroxide ions 
(OH

-

) at the gold cathode. Silver is oxidised to silver ions (Ag

+

) at the anode (this forms 

a silver bromide layer, AgBr). 
A current flows due to the connected electrode release at the gold cathode and 
accepted at the anode. In equilibrium, this flow is proportional to the oxygen content of 
the medium. 
This current is converted in the measuring instrument and indicated on the display 
as an oxygen concentration in mg/l, as a saturation index in % SAT or as an oxygen 
partial pressure in hPa.

Potentiostatic three-electrode system

Unlike the two-electrode system the anode of the three-electrode system is splitted in a 
current-carrying counter electrode and a currentless reference electrode. The latter 
shows an essentially better potential stability due to its high resistance wiring. A closed 
control loop inside the sensor electronics together with the three-electrode system 
results in correct adjustment of the oxygen specific working potential at the gold 
cathode. In case of advanced electrolyte consumption or in case of high measuring 
current the loop tuning remains reliable. The advantages are an essentially better signal 
accuracy and an extension of the calibration intervals.

Adaptive control of polarisation voltage (ACPV)

The potential of the working electrode versus the reference electrode is continuously 
changed depending on the measured current value. The ACPV function calculates an 
optimum polarisation voltage from the instantaneous sensor current and controls it. This 
leads to an effective minimisation of the oxygen independent zero current. The 
advantages are a better signal resolution and a linearity of the calibration function also 
with very small oxygen concentrations.

Self control

Continuous resistance measurement between the measuring chamber and the medium 
leads to immediate identification of leakages of the membrane or of the measuring 
chamber locking. This provides a high protection from measuring errors, from escaping 
of the electrolyte or from penetration of the medium into the electrolyte.
This function is not available in media with very low conductivity.

Summary of Contents for OxyMax W COS 71

Page 1: ...Quality made by Endress Hauser ISO 9001 BA 286C 07 en 07 01 Nr 51506699 OxyMax W COS 71 Sensor for Measuring Dissolved Oxygen Operating Instructions...

Page 2: ......

Page 3: ...ign and functional description 9 3 5 Post installation check 11 4 Wiring 12 4 1 Direct connection to the transmitter 12 4 2 Connection via the junction box VS 12 4 3 Post connection check 13 5 Commiss...

Page 4: ...efore not permitted Make sure you strictly adhere to the warnings and notes in these Operating Instructions The manufacturer is not liable for damage caused by improper use or use other than that for...

Page 5: ...Operating instructions for the assembly and its materials Local prevailing standards and regulations 1 5 Return If the device requires repair please send the sensor clean see Seite 17 to the appropria...

Page 6: ...OS 71 with transport protection cap for membrane protection Accessories set COY 31 S Z with the following contents 1 spare replacement cartridge COY 31 S WP 10 plastic ampoules containing electrolyte...

Page 7: ...transmitter Liquisys M COM 223 253 WX WS Optional Flow assembly FlowFit W COA 260 Junction box VS Fig 3 1 Complete measuring device for COS 71 with Liquisys M COM 223 253 WX WS 1 Junction box VS only...

Page 8: ...3 2 Installation conditions 3 2 1 Installation dimensions Fig 3 2 Dimensions COS 71 fixed cable version Fig 3 3 COS 71 with TOP 68 plug in head and TOP 68 plug in cable 220 40 186 C07 COS31xxx 06 05...

Page 9: ...lling and connecting the oxygen sensor Caution Screw the sensor into the assembly so that the cable is not twisted Avoid exerting excessive tensile force on the cable e g from jerky pulling Select the...

Page 10: ...m by keeping up the pressure on the sensor In the case of rapid pressure loss e g during maintenance work on the pipeline close all the valves manual mode manually actuated valves automatic mode solen...

Page 11: ...it from the medium The membrane which is in contact with the medium is seated tightly in the membrane cap pretensioned in the factory The gold cathode 5 the counter elec trode Ag AgBr 8 the reference...

Page 12: ...SAT or as an oxygen partial pressure in hPa Potentiostatic three electrode system Unlike the two electrode system the anode of the three electrode system is splitted in a current carrying counter elec...

Page 13: ...sensor carry out the following checks Checks Remarks Membrane OK visual inspection Replace membrane if there is a leak Compliance with permissible sensor installation position see Chapter 3 3 Sensor...

Page 14: ...VS The extension to a field instrument COM 253 WX WS is done by the measuring cable OMK with SXP plug in head The connection to a panel mounting instrument COM 223 WX WS is done at the terminal block...

Page 15: ...inspection Electrical connection Remarks Does the supply voltage of the transmitter match the specifications on the nameplate 230 V 115 V 100 V AC 24 V AC DC Are the installed cables strain relieved a...

Page 16: ...vapour Therefore install the sensor as close to the water surface as possible When calibrating the sensor membrane make sure the membrane remains dry Therefore avoid any direct contact with the water...

Page 17: ...sing a tissue If the sensor is removed from a closed pressure system with a process pressure great er than atmospheric pressure open the membrane cap to equilibrate the pressure and clean the cap if n...

Page 18: ...0 99 21 8 90 31 7 42 1 14 23 12 10 75 22 8 73 32 7 30 2 13 83 13 10 51 23 8 57 33 7 18 3 13 45 14 10 28 24 8 41 34 7 06 4 13 09 15 10 06 25 8 25 35 6 94 5 12 75 16 9 85 26 8 11 36 6 83 6 12 42 17 9 64...

Page 19: ...measurement can be corrupted by sensor fouling or malfunction e g Coatings on the sensor membrane cause longer response times and a reduced slope Soiling or poisoning of the electrolyte causes longer...

Page 20: ...in for recoating In this case contact your E H sales office 6 2 2 Replacing the sealing ring Replacing the sealing ring see Fig 3 8 on page 9 Pos 2 is only necessary when it is visibly damaged For rep...

Page 21: ...rane cap 5 If necessary clean the gold cathode page 18 or replace the sealing ring if it is dam aged page 18 6 Rinse the electrode holder with drinking water 7 Make sure that there are no dirt particl...

Page 22: ...are parts kit Accessory kit COY 31 S Z content COY 3 F COY 31S WP COY 31 OR and COY 31 PF Order No 51506785 7 4 Spare parts Electrolyte filling COY 3 F 10 plastic ampoules transparent Order No 5005334...

Page 23: ...electrode coating dis solved is it silver instead of brown Gold cathode silver plated Wait until polarisation time ends Recalibrate Check with another sensor if necessary send sensor in for repair Cal...

Page 24: ...nected test the polarisation voltage with Liquisys M COM 223 253 WX WS 8 5 V between terminals 87 and 0 8 5 V between terminals 88 and 0 Slope inspection Place the sensor in the air and dry the membra...

Page 25: ...Polarisation time 60 minutes Minimum flow speed typ 2 5 cm s for 95 meas val display 200 ml min with flow assembly COA 260 Drift with continuous polarisation 1 month Zero current zero current free Se...

Page 26: ...tallation 5 Installation conditions 6 Installation dimensions 6 Installation location and position 7 Installing a measuring point 7 J Junction box VS 5 12 13 20 M Maintenance 17 Measuring device 5 23...

Page 27: ...f health o biological hazardous o inflammable o safe Please mark the appropriate warning hints 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBB...

Page 28: ...Hauser Argentina S A Buenos Aires Tel 01 145227970 Fax 01 145227909 Bolivia Tritec S R L Cochabamba Tel 042 56993 Fax 042 50981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 011 50313455 Fax 011 50...

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